Grizzly G1163 User manual
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
MODEL G1163
PORTABLE DUST COLLECTOR
OWNER'S MANUAL
4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP
OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT
&AILURETOREADUNDERSTANDANDFOLLOWTHEINSTRUCTIONSGIVENINTHIS
MANUALMAYRESULTINSERIOUSPERSONALINJURYINCLUDINGAMPUTATION
ELECTROCUTIONORDEATH
4HEOWNEROFTHISMACHINEEQUIPMENTISSOLELYRESPONSIBLEFORITS
SAFEUSE4HISRESPONSIBILITYINCLUDESBUTISNOTLIMITEDTOPROPER
INSTALLATIONINASAFEENVIRONMENTPERSONNELTRAININGANDUSAGE
AUTHORIZATIONPROPERINSPECTIONANDMAINTENANCEMANUALAVAILABILITY
ANDCOMPREHENSIONAPPLICATIONOFSAFETYDEVICESBLADECUTTERINTEG
RITYANDTHEUSAGEOFPERSONALPROTECTIVEEQUIPMENT
4HEMANUFACTURERWILLNOTBEHELDLIABLEFORINJURYORPROPERTYDAMAGE
FROMNEGLIGENCEIMPROPERTRAININGMACHINEMODIFICATIONSORMISUSE
3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND
OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE
OF#ALIFORNIATOCAUSECANCERBIRTHDEFECTSOROTHERREPRODUCTIVE
HARM3OMEEXAMPLESOFTHESECHEMICALSARE
s ,EADFROMLEADBASEDPAINTS
s #RYSTALLINESILICAFROMBRICKSCEMENTANDOTHERMASONRYPRODUCTS
s !RSENICANDCHROMIUMFROMCHEMICALLYTREATEDLUMBER
9OURRISKFROMTHESEEXPOSURESVARIESDEPENDINGONHOWOFTENYOU
DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS
7ORKINAWELLVENTILATEDAREAANDWORKWITHAPPROVEDSAFETYEQUIP
MENTSUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER
OUTMICROSCOPICPARTICLES
Table of Contents
INTRODUCTION............................................................................................................................... 2
SECTION 1: SAFETY....................................................................................................................... 4
SECTION 2: CIRCUIT REQUIREMENTS ........................................................................................ 7
SECTION 3: SETUP ......................................................................................................................... 8
SECTION 5: OPERATIONS ........................................................................................................... 14
SECTION 6: ACCESSORIES......................................................................................................... 15
SECTION 7: MAINTENANCE......................................................................................................... 17
SECTION 8: SERVICE ................................................................................................................... 18
WARRANTY AND REASONS........................................................................................................ 25
INTRODUCTION
Foreword
www.grizzly.com
Contact Info
Machine Data Sheet
The information contained herein is deemed accurate as of 7/2/2008 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 2Model G1163
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G1163 1 HP LIGHT DUTY DUST COLLECTOR
Product Dimensions:
Weight................................................................................................................................................................ 45 lbs.
Length/Width/Height....................................................................................................................... 44 x 18 x 19-1/2 in.
Foot Print (Length/Width)............................................................................................................................. 14 x 14 in.
Shipping Dimensions:
Type............................................................................................................................................................. Cardboard
Content............................................................................................................................................................ Machine
Weight........................................................................................................................................................... 50.60 lbs.
Length/Width/Height............................................................................................................................. 18 x 19 x 16 in.
Electrical:
Switch...................................................................................................................On/Off Toggle with Safety Lock Tab
Switch Voltage...................................................................................................................................................... 110V
Cord Length.......................................................................................................................................................... 10 ft.
Cord Gauge....................................................................................................................................................16 gauge
Recommended Breaker Size............................................................................................................................ 20 amp
Plug.........................................................................................................................................................................Yes
Motors:
Main
Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower.................................................................................................................................................1 HP
Voltage.................................................................................................................................................110/220V
Prewired......................................................................................................................................................110V
Phase........................................................................................................................................................ Single
Amps..........................................................................................................................................................14/7A
Speed.................................................................................................................................................3450 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ................................................................................................................................Direct Drive
Bearings.....................................................................................................Sealed and Permanently Lubricated
Main Specifications:
Operation
Air Suction Cap.................................................................................................................................... 450 CFM
Maximum Static Pressure....................................................................................................................... 2.76 in.
Main Inlet Size..............................................................................................................................................4 in.
Manifold Included........................................................................................................................................... No
Machine Collection Cap.................................................................................................................................... 1
Maximum Material Collection Cap........................................................................................................1.5 cu. ft.
Upper Bag Filtration............................................................................................................................ 30 micron
Bag Information
Upper Bag Cap........................................................................................................................................2 cu. ft.
No Of Lower Bags.............................................................................................................................................1
Upper Bags Total Area............................................................................................................................2 cu. ft.
Upper Bag Diameter............................................................................................................................ 13-1/2 in.
Upper Bag Length...................................................................................................................................... 24 in.
Safety Instructions for Machinery
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No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machines there is danger associated
with this machine. Accidents are frequently
caused by lack of familiarity or failure to pay
attention. Use this machine with respect
and caution to lessen the possibility of
operator injury. If normal safety precautions
are overlooked or ignored, serious personal
injury may occur.
Additional Safety for Dust Collectors
6. AVOIDING FIRES.
7.OPERATIONAL QUESTIONS.
8.DUST HAZARD.
9. CLEANING AIR.
1. MACHINE USE.
2.KEEPING FINGERS SAFE.
3.SAFE SERVICING.
4.SUSPENDED DUST PARTICLES AND
IGNITION SOURCES
5.EMPTYING DUST.
Serious personal injury could occur if you
connect the machine to power before com-
pleting the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
110/220V Operation
SECTION 2: CIRCUIT REQUIREMENTS
Full Load Amperage Draw
Power Supply Circuit Requirements
If you are unsure about the
wiring codes in your area or you plan to con-
nect your machine to a shared circuit, consult
a qualified electrician.
Power Connection Device
Figure 1
Extension Cords
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. Compliance MUST
be verified by a qualified
electrician!
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Adc\Zhid[i]ZI]gZZ
Egdc\h
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Figure 1.
NOTICE
The Model G1163 is prewired for 110V oper-
ation. If you plan to operate your machine
at 220V, the motor must be rewired (see
Page 20).
Wear safety glasses dur-
ing the entire setup pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Setup Safety
SECTION 3: SETUP
Description Qty
Items Needed for
Setup
please imme-
diately call Customer Service at (570) 546-9663
for advice.
Otherwise, filing a freight claim can be difficult.
Unpacking
Inventory
Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
G1163 Inventory Qty
Hardware
Placement Location
Figure 2
Site Considerations
Children and visitors may be
seriously injured if unsuper-
vised around this machine.
Lock entrances to the shop
or disable start switch or
power connection to prevent
unsupervised use.
Figure 2.
Figure 3.
Assembly
To assemble your machine:
1.
Figure 3
2.
Figure 4.
3.
Figure 5
Figure 5.
4.
Figure 6
Figure 6.
Figure 4.
Figure 7.
Figure 7
Wall Mounting
(Optional)
Material Selection
Collection System
Always guard against
static electrical build up
by grounding all dust
collection lines.
Duct Grounding
Figure 8.
Figure 9.
Figure 8
Figure 9.
4.
ON
—
5. OFF
6.
Figure 10
7.
Figure 10.
Test Run
TroubleshootingPage 18
To test run the machine:
1.
2.
3.
Do NOT put hands or
small objects near inlet
openings during opera-
tion. Objects sucked
into the inlet will hit the
impeller blade. Failure to
heed this warning could
result in personal injury
or property damage.
SECTION 5: OPERATIONS
Damage to your eyes and lungs could result
from using this machine without proper pro-
tective gear. Always wear safety glasses and
a respirator when operating this machine.
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY REC-
OMMEND that you read books, trade maga-
zines, or get formal training before begin-
ning any projects. Regardless of the con-
tent in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.
Operation Safety
To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
Do NOT put hands or
small objects near inlet
openings during opera-
tion. Objects sucked
into the inlet will hit the
impeller blade. Failure to
heed this warning could
result in personal injury
or property damage.
General
SECTION 6: ACCESSORIES
Figure 14.
T20514—Small Half-Mask Respirator
T20515—Medium Half-Mask Respirator
T20516—Large Half-Mask Respirator
T20511—Pre-Filter P100
T20539—Cartridge Filter 2PK P100
T20541—Cartridge Filter 2PK P100 & O Vapor
G0572—Hanging Air Filter With Remote
Figure 11.
G4679—Grounding Kit
Figure 13.
Figure 12.
H7215—4" x 5' Rigid Metal Flex Hose
G6163—4" Metal Hose Clamp
Figure 15.
G5560—3.0 Micron Bag
H4340—0.3 Micron Bag
G3181—Dust Collection Kit #1
Figure 16.
H6396—Small Downdraft Table
H6397—Large Downdraft Table
Figure 17.
H2797—110V Shop Fox Remote Control
Figure 18.
SECTION 7: MAINTENANCE
Always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in serious person-
al injury.
Lubrication
we strongly rec-
ommend
Bag Cleaning
Always wear a respirator
and safety glasses
when emptying the dust
collection bag on the dust
collector. Sawdust may
cause allergic reactions
or respiratory problems.
Daily Check:
Schedule
Impeller Tightening
Figure 19.
Figure 19.
SECTION 8: SERVICE
Troubleshooting
Motor & Electrical
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