Grizzly G9249 User manual
MODEL G9249
12" X 37" BELT DRIVE
GAP BED LATHE
OWNER'S MANUAL
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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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Table of Contents
SECTION 5: ACCESSORIES......................... 42
SECTION 6: MAINTENANCE......................... 46
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SECTION 7: SERVICE ................................... 53
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SECTION 8: WIRING...................................... 63
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SECTION 9: PARTS....................................... 67
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WARRANTY AND RETURNS ........................ 89
INTRODUCTION............................................... 2
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SECTION 1: SAFETY....................................... 7
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SECTION 2: CIRCUIT REQUIREMENTS ...... 10
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SECTION 3: SETUP ....................................... 11
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SECTION 4: OPERATIONS ........................... 20
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INTRODUCTION
Foreword
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Contact Info
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Identification
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G9249 12" X 37" BELT DRIVE GAP BED LATHE
Product Dimensions:
Weight............................................................................................................................................................ 1136 lbs.
Length/Width/Height............................................................................................................................. 64 x 27 x 49 in.
Foot Print (Length/Width)............................................................................................................................. 57 x 14 in.
Shipping Dimensions:
Carton #1
Type................................................................................................................................................. Wood Crate
Content.................................................................................................................................................. Machine
Weight.................................................................................................................................................. 1024 lbs.
Length/Width/Height................................................................................................................... 71 x 29 x 29 in.
Carton #2
Type................................................................................................................................................... Cardboard
Content............................................................................................................................................... Left Stand
Weight...................................................................................................................................................... 76 lbs.
Length/Width/Height................................................................................................................... 27 x 18 x 14 in.
Carton #3
Type................................................................................................................................................... Cardboard
Content.............................................................................................................................................Right Stand
Weight...................................................................................................................................................... 58 lbs.
Length/Width/Height................................................................................................................... 27 x 15 x 11 in.
Electrical:
Switch........................................................................................... Magnetic Switch with Thermal Overload Protection
Switch Voltage...................................................................................................................................................... 220V
Recommended Breaker Size............................................................................................................................ 10 amp
Plug.......................................................................................................................................................................... No
Motors:
Main
Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower.................................................................................................................................................2 HP
Voltage........................................................................................................................................................220V
Prewired......................................................................................................................................................220V
Phase........................................................................................................................................................ Single
Amps............................................................................................................................................................7.5A
Speed.................................................................................................................................................1725 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ................................................................................................................................... Belt Drive
Bearings.................................................................................................. Shielded and Permanently Lubricated
Machine Data Sheet
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Main Specifications:
Operation Info
Swing Over Bed......................................................................................................................................... 12 in.
Dist Between Centers.................................................................................................................................37 in.
Swing Over Cross Slide......................................................................................................................... 6-3/4 in.
Swing Over Saddle................................................................................................................................ 6-1/2 in.
Swing Over Gap...................................................................................................................................18-7/8 in.
Max Tool Bit Size...................................................................................................................................... 5/8 in.
Compound Travel...................................................................................................................................3-1/2 in.
Carriage Travel.................................................................................................................................... 31-1/2 in.
Cross Slide Travel........................................................................................................................................ 6 in.
Headstock Info
Spindle Bore.........................................................................................................................................1-7/16 in.
Spindle Size........................................................................................................................................... 2-1/4 in.
Spindle Taper.............................................................................................................................................MT#5
Spindle Threads................................................................................................................................................ 8
No Of Spindle Speeds.....................................................................................................................................12
Range Of Spindle Speeds.......................................................................................................... 50 - 1200 RPM
Spindle Type........................................................................................................................................Threaded
Spindle Bearings......................................................................................................................... Tapered Roller
Tailstock Info
Tailstock Travel............................................................................................................................................ 3 in.
Tailstock Taper.......................................................................................................................................... MT#3
Tailstock Barrel Diameter.......................................................................................................................1-1/4 in.
Threading Info
No Of Inch Threads.........................................................................................................................................50
Range Of Inch Threads..................................................................................................................... 4 - 112 TPI
Range Of Longitudinal Feeds............................................................................................... 0.0047 - 0.0165 in.
No Of Longitudinal Feeds............................................................................................................................... 16
No Of Cross Feeds......................................................................................................................................... 16
Range Of Cross Feeds.................................................................................................. 0.0023 - 0.0082 in./rev.
No Of Metric Threads......................................................................................................................................24
Range Of Metric Threads..............................................................................................................0.25 - 7.5 mm
Dimensions
Bed Width...............................................................................................................................................7-1/8 in.
Leadscrew TPI.................................................................................................................................................. 8
Leadscrew Length...................................................................................................................................... 45 in.
Faceplate Size............................................................................................................................................10 in.
Leadscrew Diameter................................................................................................................................. 7/8 in.
Feed Rod Diameter................................................................................................................................... 3/4 in.
Floor To Center Height.........................................................................................................................44-1/2 in.
Construction
Base Construction................................................................................................................................ Cast Iron
Headstock Construction....................................................................................................................... Cast Iron
Headstock Gears Construction.............................................................................................................Cast Iron
Bed Construction..................................................................................................Induction Hardened Cast Iron
Body Construction................................................................................................................................ Cast Iron
Stand Construction........................................................................................................................ Formed Steel
Paint.......................................................................................................................................................... Epoxy
Other
Kilowatt Output...........................................................................................................................................1.119
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Other Specifications:
Country Of Origin ................................................................................................................................................China
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location ......................................................................................................... Front Center Headstock
Features:
Carriage Mounted On/Off Control Lever
Chip Tray
Chuck Safety Guard
Full Length Splash Guard
Heavy Duty Stand
Helical Back Gears
Inch/Metric Dials
Micro Switches Shut Off Machine When Side Door or Top Lid are Opened
Precision Hardened and Ground V-Bed
Threading Dial
Uses Tooth Belt to Reduce Vibration and Noise
Accessories Included:
10" Face Plate
4 Way Tool Post
6" 3-Jaw Chuck
8" 4-Jaw Chuck
Center Sleeve
Centers
Follow Rest
Manual
Metric Threading Change Gears
Rocker Style Tool Post
Service Tools
Steady Rest
Toolbox
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Additional Safety Instructions
for Metal Lathes
1. UNDERSTANDING CONTROLS. ;dg Z[[^"
X^Zci VcY hV[Z jhZ d[ i]^h bVX]^cZ! bV`Z
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h]^ZaYl]ZcXjii^c\#
3. TOOL SELECTION. Idda WgZV`V\Z ^h V
ediZci^Va ]VoVgY id i]Z deZgVidg VcY ^h Vc
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idda^c\^hh]VgeVcY]ZaY[^gban^ceaVXZl^i]
i]ZegdeZgYZk^XZ#
4. CHUCK KEY.I]ZX]jX` `ZnXdjaYXVjhZ
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he^cc^c\X]jX`#CZkZgaZVkZi]ZX]jX``Zn
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5.SPINDLE SPEED.HZaZXii]ZXdggZXiheZZY
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6aadl i]Z aVi]Z id gZVX] [jaa heZZY WZ[dgZ
WZ\^cc^c\ i]Z Xji# Ijgc i]Z aVi]Z OFF
VcY Vaadl i]Z he^cYaZ id XdbZ id V Xdb"
eaZiZhideWn^ihZa[WZ[dgZX]Vc\^c\ \ZVgh!
heZZYh! dg Y^gZXi^dc# C:K:G ViiZbei id
hadli]Zhe^cYaZl^i]ndjg]VcYhdgVidda#
6. CHANGING CHUCKS. AVi]Z X]jX`h VgZ
]ZVknVcYVl`lVgYid]VcYaZ!VcYV[Vaa^c\
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WZYlVnl^i]VWdVgYdgX]jX`XgVYaZl]Zc
gZbdk^c\dg^chiVaa^c\X]jX`h#
7. LATHE WORKING CONDITIONS. EgdiZXi
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ldgceVgih#EZg[dgbgdji^cZ^cheZXi^dchVcY
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VhcZZYZY#
8. MOUNTING WORKPIECE. BV`Z hjgZ
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hiVgi^c\i]ZaVi]Z#6ldg`e^ZXZi]gdlc[gdb
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WnhiVcYZg#
9. SAFETY CLEARANCES. BV`Z hjgZ i]Z
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aVi]Z#
10.LEAVING LATHE. 6alVnh ijgc i]Z aVi]Z
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11. SUPPORT LONG STOCK. JchjeedgiZY
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id l]^e l]Zc i]Z he^cYaZ ^h ijgcZY ON#
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12. POWER FEEDS. 6alVnh gZaZVhZ edlZg
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13. MAINTENANCE PROCEDURES. BV`Z
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edlZg!VcYVaabdk^c\eVgih]VkZXdbZid
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i^dc!VY_jhibZci!dgbV^ciZcVcXZ#
14. AVOIDING ENTANGLEMENT. 9D CDI
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15.EXPERIENCING DIFFICULTIES. >[ Vi
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220V Operation
Full Load Amperage Draw
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Power Supply Circuit Requirements
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l^i]l^g^c\XdYZh# If you are unsure about the
wiring codes in your area or you plan to con-
nect your machine to a shared circuit, consult
a qualified electrician.
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Extension Cords
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*%[ZZiadc\idegZkZcibdidgYVbV\Z#
Figure 2.C:B6+"&*eaj\VcYgZXZeiVXaZ#
SECTION 2: CIRCUIT REQUIREMENTS
Serious personal injury could occur if you
connect the machine to power before com-
pleting the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. Compliance MUST
be verified by a qualified
electrician!
Minimum Cord Requirements
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^WaZ XdgY i]Vi bZZih i]Z b^c^bjb gZfj^gZbZcih
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^chjaVi^dc ineZ i]Vi hiVgih l^i] H# 6 fjVa^ÃZY
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bd^hijgZ!]ZVi!VcYd^ah#
8dgYGZfj^gZbZcih##############&)$(6L<!(%%K68
Power Connection Device
I]ZineZd[eaj\gZfj^gZYidXdccZXindjgbVX]^cZ
idedlZgYZeZcYhdci]ZineZd[hZgk^XZndjXjg"
gZcian ]VkZ dg eaVc id ^chiVaa# LZ gZXdbbZcY
jh^c\i]Zeaj\h]dlc^cFigure 2#
<.'). &'m(,7Zai9g^kZ<Ve7ZYAVi]Z "&&"
Wear safety glasses dur-
ing the entire setup pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Setup Safety
SECTION 3: SETUP
I]Z [daadl^c\ ^iZbh VgZ cZZYZY id XdbeaZiZ i]Z
hZijeegdXZhh!WjiVgZcdi^cXajYZYl^i]ndjg
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Description Qty
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6hh^hiVcih#####################################6iAZVhi'
HV[Zin<aVhhZh################ &[dg:VX]EZghdc
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;addgBdjci^c\=VgYlVgZ########### 6hCZZYZY
AjWg^XVi^dc################################## 6hCZZYZY
Items Needed for
Setup
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igVchedgiVi^dc# GZbdkZ i]Z eVX`V\^c\ bViZg^Vah
[gdb VgdjcY ndjg bVX]^cZ VcY ^cheZXi ^i# >[ ndj
Y^hXdkZgi]ZbVX]^cZ^hYVbV\ZY!please imme-
diately call Customer Service at (570) 546-9663
for advice.
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edhh^WaZ ^cheZXi^dc Wn i]Z XVgg^Zg dg ^ih V\Zci#
Otherwise, filing a freight claim can be difficult.
L]ZcndjVgZXdbeaZiZanhVi^h[^ZYl^i]i]ZXdcY^"
i^dcd[ndjgh]^ebZci!^ckZcidgni]ZXdciZcih#
Unpacking
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to lessen the pos-
sibility of operator injury. If normal safety
precautions are overlooked or ignored, seri-
ous personal injury may occur.
The Model G9249 is a
heavy machine. Serious
personal injury may occur
if safe moving methods
are not used. To be safe,
get assistance and use
power equipment to move
the shipping crate and
remove the lathe from the
crate.
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Inventory
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cZcihh]^eeZYl^i]ndjgbVX]^cZ#AVni]ZXdbed"
cZcihdjiid^ckZcidgni]Zb#
Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
Box 1 Inventory: (Figure 3) Qty
A. &'m(,AVi]Zl$("?Vl8]jX`+!
HiZVYnGZhi!VcY;daadlGZhi>chiVaaZY
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B. GjWWZg<Vh`ZihAVi]Z$HiVcY################### '
C. 7gVX`Zih8ZciZgEVcZa############################# '
D. 8dbeaZiZ7dai7V\##################################### &
·=Zm7daihB&'"&#,*m*%AVi]Z$HiVcY## +
·AdX`LVh]Zgh&'bbAVi]Z$HiVcY####### +
·;aViLVh]Zgh&'bbAVi]Z$HiVcY######## +
·=ZmCjihB&'"&#,*AVi]Z$HiVcY########## +
·E]^aa^eh=ZVYHXgZlhB+"&m&%
8ZciZgEVcZa###################################### &'
·;aViLVh]Zgh+bb8ZciZgEVcZa####### &'
·=ZmCjihB+"&8ZciZgEVcZa############### +
E. 8ZciZgEVcZa############################################### &
F. 8]^eEVc##################################################### &
G. Idda7dm###################################################### &
H. 6bZg^XVcGdX`ZgIneZIddaEdhi############### &
I. D^a8Vc#######################################################&
J. 9g^aa8]jX`6gWdgBI(¶7&+###################### &
K. A^kZ8ZciZgBI(####################################### &
L. He^cYaZHaZZkZBI(¶BI*###################### &
M. 9ZVY8ZciZghBI(################################### '
N. =ZmLgZcX]HZi(!)!*!+!-bb#######&:VX]
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P. 9g^aa8]jX`7&+@Zn################################ &
Q. Djih^YZ?Vlh[dg("?Vl8]jX`################## (
R. HiVcYVgYHXgZlYg^kZg'############################ &
S. =VcYaZh###################################################### '
T. 8]Vc\Z<ZVgh(%!('!)+I################&:VX]
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V. )"?Vl8]jX`-########################################## &
W. ;VXZeaViZ&'############################################## &
X. 8]jX`@Znh################################################ '
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Figure 3.7dm&^ckZcidgn#
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d^aidegZkZciXdggdh^dcYjg^c\h]^ebZci#GZbdkZ
i]^h egdiZXi^kZ XdVi^c\ l^i] V hdakZci XaZVcZg
dg YZ\gZVhZg h]dlc ^c Figure 6# ;dg i]dgdj\]
XaZVc^c\!hdbZeVgihbjhiWZgZbdkZY#For opti-
mum performance from your machine, clean
all moving parts or sliding contact surfaces.
6kd^Y X]adg^cZ"WVhZY hdakZcih! hjX] Vh VXZidcZ
dgWgV`ZeVgihXaZVcZgi]VibVnYVbV\ZeV^ciZY
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i^dchl]Zcjh^c\VcnineZd[XaZVc^c\egdYjXi#
Clean Up
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
G2544—Solvent Cleaner & Degreaser
6 \gZVi egdYjXi [dg gZbdk^c\ i]Z lVmn h]^ee^c\
\gZVhZ[gdbndjgbVX]^cZYjg^c\XaZVcje#
Figure 6. 8aZVcZg$YZ\gZVhZgVkV^aVWaZ[gdb
<g^ooan#
Box 2 Inventory: (Figure 4) Qty
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Box 3 Inventory: (Figure 5) Qty
Z. G^\]i8VW^cZiHiVcY################################### &
SUFFOCATION HAZARD!
Immediately discard all plas-
tic bags and packing materi-
als to eliminate choking/suf-
focation hazards for children
and animals.
Figure 4.7dm'^ckZcidgn#
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Figure 5.7dm(^ckZcidgn#
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Floor Load
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i]Z lZ^\]i VcY [ddieg^ci heZX^[^XVi^dch d[ ndjg
bVX]^cZ# HdbZ gZh^YZci^Va [addgh bVn gZfj^gZ
VYY^i^dcVa gZ^c[dgXZbZci id hjeedgi Wdi] i]Z
bVX]^cZVcYdeZgVidg#
Placement Location
8dch^YZg Zm^hi^c\ VcY Vci^X^eViZY cZZYh! h^oZ d[
bViZg^VaidWZegdXZhhZYi]gdj\]ZVX]bVX]^cZ!
VcY heVXZ [dg Vjm^a^Vgn hiVcYh! ldg` iVWaZh dg
di]ZgbVX]^cZgnl]ZcZhiVWa^h]^c\VadXVi^dc[dg
ndjgcZlbVX]^cZ#HZZFigure 7[dgi]Zb^c^bjb
ldg`^c\XaZVgVcXZh#
Children and visitors may be
seriously injured if unsuper-
vised around this machine.
Lock entrances to the shop
or disable start switch or
power connection to prevent
unsupervised use.
Site Considerations
-*
)(
Figure 7.BdYZa<.').ldg`^c\XaZVgVcXZh#
Lathe Assembly &
Placement
The Model G9249 is a
heavy machine. Serious
personal injury may occur
if safe moving methods are
not used. Get assistance
and use power equipment
(rated for at least 1500
lbs.) to move the ship-
ping crate and remove the
machine from the crate.
To assemble and move the lathe:
1. EaVXZi]ZXVW^cZihVii]ZegZeVgZYh^iZ[dgi]Z
aVi]Z#
2. 6iiVX] i]Z XZciZg eVcZa WgVX`Zih id i]Z
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]ZVY hXgZlh VcY [aVi lVh]Zgh! Vh h]dlc ^c
Figure 8#
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8ZciZgEVcZa
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XZciZgeVcZaidi]ZWgVX`Zihl^i]i]ZgZbV^c"
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Zgh!VcYB+"&]Zmcjih#
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4. Edh^i^dc i]Z X]^e eVc dc ide d[ i]Z XVW^cZi
hiVcY#A^cZ jei]Z]daZh^ci]Z eVcl^i]i]Z
]daZh^ci]ZXVW^cZihhZZFigure 9#
Figure 9.8]^eeVc^ci]ZXdggZXiedh^i^dc#
8]^eEVc
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hd i]Vi i]Z ]daZh a^cZ je l^i] i]dhZ ^c i]Z
eVc#
Note: We recommend using a silicone RTV
sealant between the gaskets and the chip
pan to avoid leaking lubricants and coolants
into the cabinets.
6. AddhZci]ZXVgg^V\ZadX`Wdaih]dlc^cFigure
10!i]ZcbdkZi]ZXVgg^V\Zidi]Z[Vgg^\]id[
i]Z WZYlVn id WVaVcXZ i]Z lZ^\]i ZkZcan
Vadc\i]ZaZc\i]d[i]ZaVi]Z#
Only use lifting straps and power lifting
equipment rated for at least 1500 lbs. and in
good working condition. If the lathe falls or
tips over while moving it, serious personal
injury and property damage could result.
7. EgZkZciYVbV\Zidi]ZaZVYhXgZl![ZZYgdY!
VcYi]Zhe^cYaZY^gZXi^dcgdYWni]gZVY^c\i]Z
a^[i^c\ higVeh WZilZZc i]Z WZYlVn VcY i]Z
gdYh!Vhh]dlc^cFigure 11#
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VhhZbWan#
8. L^i] Vhh^hiVcXZ! XVgZ[jaan a^[i i]Z aVi]Z dkZg
i]Z XVW^cZi hiVcY VcY Va^\c i]Z bdjci^c\
]daZh^ci]ZaVi]ZWVhZl^i]i]Z]daZh^ci]Z
X]^eeVc#
9. HZXjgZi]ZaVi]Zidi]ZXVW^cZihiVcYl^i]i]Z
h^m B&'"#&,* m *% ]Zm Wdaih! adX` lVh]Zgh!
[aVilVh]Zgh!VcYB&'"&#,*]Zmcjih#
Note: Reach into the cabinets to install the
lock washers, flat washers, and hex nuts.
10. >chiVaai]Z]VcYaZhdci]ZXgdhhha^YZVcYXVg"
g^V\Z]VcYl]ZZah!Vhh]dlc^cFigure 12#
Figure 12.=VcYl]ZZa]VcYaZh^chiVaaZY#
=VcYaZh
Figure 10.AddhZc^c\i]ZXVgg^V\ZadX`Wdai#
8Vgg^V\ZAdX`7dai
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6ai]dj\] cdi gZfj^gZY! lZ gZXdbbZcY i]Vi ndj
bdjci ndjg cZl bVX]^cZ id i]Z [addg# 7ZXVjhZ
i]^h^hVcdei^dcVahiZeVcY[addgbViZg^VahbVn
kVgn! [addg bdjci^c\ ]VgYlVgZ ^h cdi ^cXajYZY#
<ZcZgVaan! ndj XVc Z^i]Zg Wdai ndjg bVX]^cZ id
i]Z [addg dg bdjci ^i dc bVX]^cZ bdjcih# 7di]
dei^dch VgZ YZhXg^WZY WZadl# L]^X]ZkZg dei^dc
ndjX]ddhZ!^i^hcZXZhhVgnidaZkZandjgbVX]^cZ
l^i]VegZX^h^dcaZkZa#
Bolting to Concrete Floors
AV\ h]^ZaY VcX]dgh l^i] aV\ Wdaih VcY VcX]dg
hijYh Figure 13 VgZ ild edejaVg bZi]dYh [dg
VcX]dg^c\VcdW_ZXiidVXdcXgZiZ[addg#LZhj\"
\ZhindjgZhZVgX]i]ZbVcndei^dchVcYbZi]dYh
[dgbdjci^c\ ndjgbVX]^cZVcYX]ddhZ i]Z WZhi
i]Vi[^ihndjgheZX^[^XVeea^XVi^dc#
Mounting to Shop
Floor
NOTICE
Anchor studs are stronger and more per-
manent alternatives to lag shield anchors;
however, they will stick out of the floor,
which may cause a tripping hazard if you
decide to move your machine.
Figure14#BVX]^cZbdjciZmVbeaZ#
Using Machine Mounts
Jh^c\bVX]^cZbdjcih!h]dlc^cFigure 14!\^kZh
i]ZVYkVciV\Zd[[VhiaZkZa^c\VcYk^WgVi^dcgZYjX"
i^dc# I]Z aVg\Z h^oZ d[ i]Z [ddi eVYh Y^hig^WjiZh
i]ZlZ^\]id[i]ZbVX]^cZidgZYjXZhigV^cdci]Z
[addg#
NOTICE
We strongly recommend securing your
machine to the floor if it is hardwired to the
power source. Consult with your electrician
to ensure compliance with local codes.
11. GZk^Zli]Z^c[dgbVi^dc ^c i]Z[daadl^c\hjW"
hZXi^dc!Mounting to Shop Floor!VcYhZaZXi
Vbdjci^c\bZi]dY#
12. Id ZchjgZ VXXjgViZ gZhjaih [gdb ndjg aVi]Z!
jhZVbVX]^c^hihegZX^h^dcaZkZaidbV`Zi]Z
aVi]Z WZYlVn ZmVXian aZkZa [gdb h^YZ"id"h^YZ
VcY [gdb [gdci"id"WVX`# >[ cZXZhhVgn! jhZ
h]^bhWZilZZci]ZXVW^cZihVcY[addg#
Note: Re-check the bedway after 24 hours,
after two weeks, then annually to make sure
it remains level.
Figure13#Ine^XVa[VhiZcZgh[dgbdjci^c\id
XdcXgZiZ[addgh#
AV\H]^ZaY6cX]dg7dai
6cX]dgHijY
NOTICE
The gap is installed, then ground at the fac-
tory during lathe assembly for precise fit
and alignment. Factors during the assembly
apply additional forces to the gap, making
replacing the gap to the original position
very difficult. If you choose to remove the
gap, we DO NOT recommend replacing it.
<.'). &'m(,7Zai9g^kZ<Ve7ZYAVi]Z "&,"
Before starting the lathe, make sure you
have performed the preceding assembly
and adjustment instructions, and you have
read through the rest of the manual and
are familiar with the various functions and
safety features on this machine. Failure to
follow this warning could result in serious
personal injury or even death!
Test Run
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bVX]^cZ id bV`Z hjgZ ^i gjch egdeZgan VcY ^h
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jeVcYgjch XdggZXian VcY ' i]Z hV[Zin [ZVijgZh
ldg`hXdggZXian#
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jh^c\ i]Z bVX]^cZ ^bbZY^ViZan! i]Zc gZk^Zl
TroubleshootingdcPage 53#
>[ ndj XVccdi [^cY V gZbZYn! XdciVXi djg IZX]
HjeedgiVi*,%*)+".++([dgVhh^hiVcXZ#
To test run the machine:
1. BV`ZhjgZndjjcYZghiVcYi]ZhV[Zin^chigjX"
i^dchVii]ZWZ\^cc^c\d[i]ZbVcjVaVcYi]Vi
i]ZbVX]^cZ^hhZijeegdeZgan#
2. EZg[dgb Vaa ajWg^XVi^dc egdXZYjgZh ^c i]Z
LubricationhjWhZXi^dcdcPage 47#
3. BV`ZhjgZi]Z("_VlX]jX`^h[^gbanbdjciZY
dci]Zhe^cYaZ#8]ZX`i]ZXaVbehdci]ZWVX`
d[i]ZX]jX`!Vhh]dlc^cFigure 15gZ[Zgid
Chuck & Faceplate Mounting/Removal dc
Page 22[dgYZiV^aZY^chigjXi^dch#
Check Gearbox Oil
>i^hXg^i^XVai]VindjbV`ZhjgZi]ZgZ^hd^a^ci]Z
]ZVYhidX`VcYVegdcWZ[dgZegdXZZY^c\l^i]i]Z
iZhigjc#GZ[ZgidLubricationWZ\^cc^c\dcPage
47[dgYZiV^aZY^chigjXi^dch#
GEARBOXES MUST
BE FILLED WITH OIL!
NO OIL SHIPPED WITH
MACHINE!
Requires ISO 68
or Non-Detergent
SAE 20W Motor Oil.
Figure 15.He^cYaZXaVbe#
He^cYaZ8aVbe
4. BV`ZhjgZVaaiddahVcYdW_ZXihjhZYYjg^c\
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5. BdkZ i]Z [ZZY gdY$aZVYhXgZl aZkZg id i]Z
cZjigVa XZciZg edh^i^dc hZZ Figure 16#
I]^h l^aa egZkZci i]Z XVgg^V\Z [gdb bdk^c\
Yjg^c\iZhi^c\#
Figure 16.;ZZYgdY$aZVYhXgZlaZkZg^cXZciZg
cZjigVaedh^i^dc#
;ZZYGdY$AZVYhXgZlAZkZg
"&-" <.'). &'m(,7Zai9g^kZ<Ve7ZYAVi]Z
%MERGENCY3TOP"UTTON
4
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3
4
Figure 17.GZhZii^c\i]ZZbZg\ZcXnhideWjiidc#
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7. Ejh]i]ZZbZg\ZcXnhideWjiidc^c!i]Zcil^hi
^iXadX`l^hZhd^iedehdji#L]Zc i]Z ZbZg"
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8. HiVcYidi]Zh^YZd[i]Zhe^cYaZ!i]ZchiVgii]Z
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Vi^c\ XdggZXian Wn ejaa^c\ je dc i]Z he^cYaZ
Y^gZXi^dc aZkZg·i]Z he^cYaZ h]djaY gdiViZ
XdjciZgXadX`l^hZ#
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gjchhbddi]anl^i] a^iiaZ dg cd k^WgVi^dc dg
gjWW^c\cd^hZh#
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bVX]^cZ [jgi]Zg# 6alVnh Y^hXdccZXi i]Z
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9. EgZhhi]ZZbZg\ZcXnhideWjiidcidijgci]Z
aVi]Z OFF VcY bdkZ i]Z he^cYaZ Y^gZXi^dc
aZkZgidi]ZXZciZgD;;edh^i^dc#
10. L>I=DJIgZhZii^c\i]ZZbZg\ZcXnhideWji"
idc!ejaajedci]Zhe^cYaZY^gZXi^dcaZkZg#I]Z
bVX]^cZh]djaYcdihiVgi#
·>[ i]Z bVX]^cZ YdZh cdi hiVgi! i]Z ZbZg"
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XdggZXian#
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\ZcXnhideWjiidcejh]ZY^c!^bbZY^ViZan
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ldg`egdeZganWZ[dgZegdXZZY^c\l^i]gZ\j"
aVgdeZgVi^dch#8VaaIZX]Hjeedgi[dg]Zae#
NOTICE
Make sure the headstock oil level is correct
and all other parts are properly lubricated
as outlined in this manual before you start
the Test Run. Failure to do so could lead to
premature failure of your lathe and will void
the warranty.
11. GZhZii]ZZbZg\ZcXnhideWjiidc!i]ZcgZhiVgi
i]Zhe^cYaZgdiVi^dc
12. ;dgZVX]d[i]ZhV[Zin[ZVijgZha^hiZYWZadl!
gZhZii]ZiZhiZYhV[Zin[ZVijgZ#
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:VX] d[ i]ZhZ hV[Zin [ZVijgZh bjhi ldg`
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a. DeZci]ZX]Vc\Z\ZVgYddgcdbdgZi]Vc
'·i]ZbVX]^cZh]djaYcdihiVgi#
b.A^[i i]Z ]ZVYhidX` XdkZg cd bdgZ i]Vc
'·i]ZbVX]^cZh]djaYcdihiVgi#
c.A^[i i]Z X]jX` \jVgY je cd bdgZ i]Vc
'·i]ZbVX]^cZh]djaYcdihiVgi#
13. 6[iZg hjXXZhh[jaan XdbeaZi^c\ Vaa i]Z Test
RunhiZeh!egdXZZYidSpindle Break-In#
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