Grizzly G9249 User manual
MODEL G9249
12" X 37" BELT DRIVE
GAP BED LATHE
OWNER'S MANUAL
8DENG><=IB6N!'%%-7N<G>OOAN>C9JHIG>6A!>C8#
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
IH&%+&'EG>CI:9>C8=>C6
4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP
OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT
&AILURETOREADUNDERSTANDANDFOLLOWTHEINSTRUCTIONSGIVENINTHIS
MANUALMAYRESULTINSERIOUSPERSONALINJURYINCLUDINGAMPUTATION
ELECTROCUTIONORDEATH
4HEOWNEROFTHISMACHINEEQUIPMENTISSOLELYRESPONSIBLEFORITS
SAFEUSE4HISRESPONSIBILITYINCLUDESBUTISNOTLIMITEDTOPROPER
INSTALLATIONINASAFEENVIRONMENTPERSONNELTRAININGANDUSAGE
AUTHORIZATIONPROPERINSPECTIONANDMAINTENANCEMANUALAVAILABILITY
ANDCOMPREHENSIONAPPLICATIONOFSAFETYDEVICESBLADECUTTERINTEG
RITYANDTHEUSAGEOFPERSONALPROTECTIVEEQUIPMENT
4HEMANUFACTURERWILLNOTBEHELDLIABLEFORINJURYORPROPERTYDAMAGE
FROMNEGLIGENCEIMPROPERTRAININGMACHINEMODIFICATIONSORMISUSE
3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND
OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE
OF#ALIFORNIATOCAUSECANCERBIRTHDEFECTSOROTHERREPRODUCTIVE
HARM3OMEEXAMPLESOFTHESECHEMICALSARE
s ,EADFROMLEADBASEDPAINTS
s #RYSTALLINESILICAFROMBRICKSCEMENTANDOTHERMASONRYPRODUCTS
s !RSENICANDCHROMIUMFROMCHEMICALLYTREATEDLUMBER
9OURRISKFROMTHESEEXPOSURESVARIESDEPENDINGONHOWOFTENYOU
DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS
7ORKINAWELLVENTILATEDAREAANDWORKWITHAPPROVEDSAFETYEQUIP
MENTSUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER
OUTMICROSCOPICPARTICLES
Table of Contents
SECTION 5: ACCESSORIES......................... 42
SECTION 6: MAINTENANCE......................... 46
HX]ZYjaZ###################################################### )+
8aZVc^c\EgdiZXi^c\################################## )+
AjWg^XVi^dc################################################### ),
IZch^dc^c\$GZeaVX^c\K"7Zaih###################### *&
SECTION 7: SERVICE ................................... 53
IgdjWaZh]ddi^c\########################################### *(
6Y_jhi^c\<^Wh############################################## *+
IV^ahidX`AdX`############################################## *,
8gdhhHa^YZ7VX`aVh]################################### *,
<VeGZbdkVa############################################### *-
He^cYaZ7ZVg^c\EgZadVY############################## *-
GZhi;^c\ZgI^eh########################################## +&
6Y_jhi^c\=Va["Cji######################################## +'
SECTION 8: WIRING...................................... 63
:aZXig^XVaHV[Zin>chigjXi^dch######################## +(
L^g^c\DkZgk^Zl########################################### +)
:aZXig^XVa8VW^cZiL^g^c\9^V\gVb############### +*
8dcigdaEVcZaBdidgL^g^c\9^V\gVbh###### ++
SECTION 9: PARTS....................................... 67
7ZY############################################################### +,
=ZVYhidX`#################################################### +-
;ZZYGViZ<ZVgWdm##################################### ,&
6egdc########################################################### ,(
8Vgg^V\Z#######################################################,*
IV^ahidX`####################################################### ,,
He^cYaZAZkZg############################################### ,-
8]Vc\Z<ZVg8dkZg##################################### ,.
HiZVYnGZhi################################################# -%
;daadlGZhi################################################## -&
:aZXig^XVa8VW^cZi######################################### -'
8VW^cZiHiVcY############################################## -)
6XXZhhdg^Zh################################################## -*
AVWZaEaVXZbZci########################################## -+
WARRANTY AND RETURNS ........................ 89
INTRODUCTION............................................... 2
;dgZldgY######################################################## '
8dciVXi>c[d####################################################'
;jcXi^dcVaDkZgk^Zl###################################### '
>YZci^[^XVi^dc################################################### (
BVX]^cZ9ViVH]ZZi###################################### )
SECTION 1: SAFETY....................................... 7
HV[Zin>chigjXi^dch[dgBVX]^cZgn################## ,
6YY^i^dcVaHV[Zin>chigjXi^dch######################## .
[dgBZiVaAVi]Zh############################################# .
SECTION 2: CIRCUIT REQUIREMENTS ...... 10
''%KDeZgVi^dc############################################ &%
SECTION 3: SETUP ....................................... 11
HZijeHV[Zin################################################ &&
>iZbhCZZYZY[dgHZije############################### &&
JceVX`^c\#################################################### &&
>ckZcidgn######################################################&'
8aZVcJe###################################################### &(
H^iZ8dch^YZgVi^dch###################################### &)
AVi]Z6hhZbWanEaVXZbZci###################### &)
Bdjci^c\idH]de;addg############################### &+
8]ZX`<ZVgWdmD^a###################################### &,
IZhiGjc###################################################### &,
He^cYaZ7gZV`">c########################################## &.
GZXdbbZcYZY6Y_jhibZcih######################## &.
SECTION 4: OPERATIONS ........................... 20
DeZgVi^dcHV[Zin########################################## '%
7Vh^X8dcigdah############################################## '%
8]jX`;VXZeaViZBdjci^c\$GZbdkVa####### ''
Bdjci^c\VLdg`e^ZXZ################################# '(
8ZciZgh########################################################'+
IV^ahidX`####################################################### ',
D[[hZii^c\IV^ahidX`###################################### '-
6a^\c^c\IV^ahidX`######################################### '-
9g^aa^c\l^i]IV^ahidX`################################### (%
HiZVYnGZhi################################################# (&
;daadlGZhi################################################## ('
8gdhhHa^YZ################################################### ('
8dbedjcYHa^YZ########################################## ((
IddaEdhih#################################################### ((
He^cYaZHeZZY############################################## ()
EdlZg;ZZY################################################## (+
HZii^c\;ZZYGViZ######################################## (,
8]Vc\Z<ZVgh############################################## (-
I]gZVY^c\DeZgVi^dc#################################### )%
"'" <.'). &'m(,7Zai9g^kZ<Ve7ZYAVi]Z
INTRODUCTION
Foreword
LZVgZegdjYidd[[Zgi]ZBdYZa<.'). &'m(,
7Zai 9g^kZ <Ve 7ZY AVi]Z# I]^h bVX]^cZ ^h eVgi
d[V\gdl^c\<g^ooan[Vb^an d[[^cZbZiVa"ldg`^c\
bVX]^cZgn#L]ZcjhZYVXXdgY^c\idi]Z\j^YZa^cZh
hZi[dgi]^ci]^hbVcjVa!ndjXVcZmeZXinZVghd[
igdjWaZ"[gZZ! Zc_dnVWaZ deZgVi^dc VcY egdd[ d[
<g^ooan»hXdbb^ibZciidXjhidbZghVi^h[VXi^dc#
I]Z heZX^[^XVi^dch! YgVl^c\h! VcY e]did\gVe]h
^aajhigViZY ^c i]^h bVcjVa gZegZhZci i]Z BdYZa
<.').l]Zci]ZbVcjValVhegZeVgZY#=dlZkZg!
dl^c\ id <g^ooan»h eda^Xn d[ Xdci^cjdjh ^begdkZ"
bZci!X]Vc\ZhbVnWZbVYZViVcni^bZl^i]cd
dWa^\Vi^dcdci]ZeVgid[<g^ooan#;dgndjgXdckZ"
c^ZcXZ!lZValVnh`ZZeXjggZci<g^ooanbVcjVah
VkV^aVWaZ dc djg lZWh^iZ Vi www.grizzly.com#
6cn jeYViZh id ndjg bVX]^cZ l^aa WZ gZ[aZXiZY
^ci]ZhZbVcjVahVhhddcVhi]ZnVgZXdbeaZiZ#
K^h^idjgh^iZd[iZcidX]ZX`[dgi]ZaViZhijeYViZh
idi]^hbVcjVa
LZhiVcYWZ]^cYdjgbVX]^cZh#>[ndj]VkZVcn
hZgk^XZfjZhi^dch!eVgihgZfjZhihdg\ZcZgVafjZh"
i^dchVWdjii]ZbVX]^cZ!eaZVhZXVaadglg^iZjhVi
i]ZadXVi^dca^hiZYWZadl#
<g^ooan>cYjhig^Va!>cX#
&'%(AnXdb^c\BVaa8^gXaZ
BjcXn!E6&,,*+
E]dcZ/*,%*)+".++(
;Vm/-%%)(-"*.%&
:"BV^a/iZX]hjeedgi5\g^ooan#Xdb
>[ndj]VkZVcnXdbbZcihgZ\VgY^c\i]^hbVcjVa!
eaZVhZlg^iZidjhVii]ZVYYgZhhWZadl/
<g^ooan>cYjhig^Va!>cX#
8$DIZX]c^XVa9dXjbZciVi^dcBVcV\Zg
E#D#7dm'%+.
7Zaa^c\]Vb!L6.-'',"'%+.
:bV^a/bVcjVah5\g^ooan#Xdb
Contact Info
I]ZbZiVaaVi]Z^hjhZYidgZbdkZbViZg^Va[gdb
Vldg`e^ZXZbdjciZYdci]ZgdiVi^c\he^cYaZ#I]Z
he^cYaZ gZXZ^kZh edlZg [gdb i]Z ZaZXig^X bdidg
i]gdj\]i]Z\ZVghVcYWZaih^ci]Z]ZVYhidX`#
IddahjhZY[dgijgc^c\dgi]gZVY^c\i]Zldg`e^ZXZ
VgZ bdjciZY dc i]Z XVgg^V\Z dg iV^ahidX`# I]Z
idda^c\^hbdkZYeVgVaaZadgVXgdhhi]Zldg`e^ZXZ
Wnbdk^c\i]ZXVgg^V\ZdgXgdhhha^YZ#I]ZbdkZ"
bZcid[i]ZhZbZX]Vc^hbh^hXdcigdaaZYbVcjVaan
Wn ]VcYl]ZZah dg VjidbVi^XVaan l^i] i]Z edlZg
[ZZY#
He^cYaZ heZZYh VgZ hZaZXiZY Wn Xdc[^\jg^c\ i]Z
\ZVgh VcY WZaih ^c i]Z ]ZVYhidX`# EdlZg [ZZY
gViZh d[ i]Z XVgg^V\Z dg Xgdhh ha^YZ VgZ hZaZXiZY
Wn Xdc[^\jg^c\ i]Z X]Vc\Z \ZVgh VcY [ZZY gViZ
hZaZXidgh#
I]ZjhjVaXjii^c\deZgVi^dch[dgi]^haVi]Z^cXajYZ
[VX^c\!ijgc^c\!eVgi^c\!Yg^aa^c\!gZVb^c\!\gddk^c\!
`cjga^c\!VcYi]gZVY^c\#I]ZgZ^hVl^YZkVg^Zind[
iddah VcY ldg`e^ZXZ ]daY^c\ YZk^XZh [dg ZVX] d[
i]ZhZegdXZhhZh#
Functional Overview
<.'). &'m(,7Zai9g^kZ<Ve7ZYAVi]Z "("
Identification
Figure 1.BdYZa<.').^YZci^[^XVi^dc#
6
7
89:
;
<=>?
@
AB
CDE
F
G
H
68
69
6:
6;
6<
A. ;ZZY9^gZXi^dcAZkZg
B. 8]Vc\Z<ZVg8VW^cZi
C. :aZXig^XVa8VW^cZi
D. =ZVYhidX`8dkZg
E. =ZVYhidX`I]gZVYZYHe^cYaZ'&¿)"-BI*
F. 8]jX`\jVgY
G. 7ZaiIZch^dc^c\AZkZg
H. ("?Vl8]jX`
I. HiZVYnGZhi
J. ;daadlGZhi
K. )"LVnIddaEdhi
L. 8gdhhHa^YZ
M. 8dbedjcYHa^YZ
N. IV^ahidX`Fj^aaBI(
O. Fj^aaAdX`
P. IV^ahidX`AdX`
Q. Fj^aa=VcYl]ZZa
R. IV^ahidX`
S. Adc\^ijY^cVaAZVYhXgZl
T. ;ZZYGdY
U. I]gZVY9^Va
V. He^cYaZ9^gZXi^dcAZkZg
W. =Va["CjiAZkZg
X. 6egdc
Y. ;ZZY8]Vc\ZAZkZg
Z. 8Vgg^V\Z=VcYl]ZZa9^Va
AA.8gdhhHa^YZ=VcYl]ZZa9^Va
AB.8VW^cZiHiVcY
AC.8]^eEVc
AD.;ZZYGViZHZaZXidgh
AE. ;ZZYGdY$AZVYhXgZlAZkZg
AF.?d\7jiidc
AG.:bZg\ZcXnHide7jiidc
AH.EdlZgAVbe
6=
I
J
K
L
N
M
O
66
67
")" <.'). &'m(,7Zai9g^kZ<Ve7ZYAVi]Z
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G9249 12" X 37" BELT DRIVE GAP BED LATHE
Product Dimensions:
Weight............................................................................................................................................................ 1136 lbs.
Length/Width/Height............................................................................................................................. 64 x 27 x 49 in.
Foot Print (Length/Width)............................................................................................................................. 57 x 14 in.
Shipping Dimensions:
Carton #1
Type................................................................................................................................................. Wood Crate
Content.................................................................................................................................................. Machine
Weight.................................................................................................................................................. 1024 lbs.
Length/Width/Height................................................................................................................... 71 x 29 x 29 in.
Carton #2
Type................................................................................................................................................... Cardboard
Content............................................................................................................................................... Left Stand
Weight...................................................................................................................................................... 76 lbs.
Length/Width/Height................................................................................................................... 27 x 18 x 14 in.
Carton #3
Type................................................................................................................................................... Cardboard
Content.............................................................................................................................................Right Stand
Weight...................................................................................................................................................... 58 lbs.
Length/Width/Height................................................................................................................... 27 x 15 x 11 in.
Electrical:
Switch........................................................................................... Magnetic Switch with Thermal Overload Protection
Switch Voltage...................................................................................................................................................... 220V
Recommended Breaker Size............................................................................................................................ 10 amp
Plug.......................................................................................................................................................................... No
Motors:
Main
Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower.................................................................................................................................................2 HP
Voltage........................................................................................................................................................220V
Prewired......................................................................................................................................................220V
Phase........................................................................................................................................................ Single
Amps............................................................................................................................................................7.5A
Speed.................................................................................................................................................1725 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ................................................................................................................................... Belt Drive
Bearings.................................................................................................. Shielded and Permanently Lubricated
Machine Data Sheet
YViVh]ZZi
<.'). &'m(,7Zai9g^kZ<Ve7ZYAVi]Z "*"
Main Specifications:
Operation Info
Swing Over Bed......................................................................................................................................... 12 in.
Dist Between Centers.................................................................................................................................37 in.
Swing Over Cross Slide......................................................................................................................... 6-3/4 in.
Swing Over Saddle................................................................................................................................ 6-1/2 in.
Swing Over Gap...................................................................................................................................18-7/8 in.
Max Tool Bit Size...................................................................................................................................... 5/8 in.
Compound Travel...................................................................................................................................3-1/2 in.
Carriage Travel.................................................................................................................................... 31-1/2 in.
Cross Slide Travel........................................................................................................................................ 6 in.
Headstock Info
Spindle Bore.........................................................................................................................................1-7/16 in.
Spindle Size........................................................................................................................................... 2-1/4 in.
Spindle Taper.............................................................................................................................................MT#5
Spindle Threads................................................................................................................................................ 8
No Of Spindle Speeds.....................................................................................................................................12
Range Of Spindle Speeds.......................................................................................................... 50 - 1200 RPM
Spindle Type........................................................................................................................................Threaded
Spindle Bearings......................................................................................................................... Tapered Roller
Tailstock Info
Tailstock Travel............................................................................................................................................ 3 in.
Tailstock Taper.......................................................................................................................................... MT#3
Tailstock Barrel Diameter.......................................................................................................................1-1/4 in.
Threading Info
No Of Inch Threads.........................................................................................................................................50
Range Of Inch Threads..................................................................................................................... 4 - 112 TPI
Range Of Longitudinal Feeds............................................................................................... 0.0047 - 0.0165 in.
No Of Longitudinal Feeds............................................................................................................................... 16
No Of Cross Feeds......................................................................................................................................... 16
Range Of Cross Feeds.................................................................................................. 0.0023 - 0.0082 in./rev.
No Of Metric Threads......................................................................................................................................24
Range Of Metric Threads..............................................................................................................0.25 - 7.5 mm
Dimensions
Bed Width...............................................................................................................................................7-1/8 in.
Leadscrew TPI.................................................................................................................................................. 8
Leadscrew Length...................................................................................................................................... 45 in.
Faceplate Size............................................................................................................................................10 in.
Leadscrew Diameter................................................................................................................................. 7/8 in.
Feed Rod Diameter................................................................................................................................... 3/4 in.
Floor To Center Height.........................................................................................................................44-1/2 in.
Construction
Base Construction................................................................................................................................ Cast Iron
Headstock Construction....................................................................................................................... Cast Iron
Headstock Gears Construction.............................................................................................................Cast Iron
Bed Construction..................................................................................................Induction Hardened Cast Iron
Body Construction................................................................................................................................ Cast Iron
Stand Construction........................................................................................................................ Formed Steel
Paint.......................................................................................................................................................... Epoxy
Other
Kilowatt Output...........................................................................................................................................1.119
"+" <.'). &'m(,7Zai9g^kZ<Ve7ZYAVi]Z
Other Specifications:
Country Of Origin ................................................................................................................................................China
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location ......................................................................................................... Front Center Headstock
Features:
Carriage Mounted On/Off Control Lever
Chip Tray
Chuck Safety Guard
Full Length Splash Guard
Heavy Duty Stand
Helical Back Gears
Inch/Metric Dials
Micro Switches Shut Off Machine When Side Door or Top Lid are Opened
Precision Hardened and Ground V-Bed
Threading Dial
Uses Tooth Belt to Reduce Vibration and Noise
Accessories Included:
10" Face Plate
4 Way Tool Post
6" 3-Jaw Chuck
8" 4-Jaw Chuck
Center Sleeve
Centers
Follow Rest
Manual
Metric Threading Change Gears
Rocker Style Tool Post
Service Tools
Steady Rest
Toolbox
<.'). &'m(,7Zai9g^kZ<Ve7ZYAVi]Z ","
Safety Instructions for Machinery
!,7!93 53% (%!2).' 02/4%#4)/.
7(%. /0%2!4).' -!#().%29
BVX]^cZgn cd^hZ XVc XVjhZ eZgbVcZci
]ZVg^c\adhh#
7%!2 02/0%2 !00!2%, 9D CDI
lZVgaddhZXadi]^c\!\adkZh!cZX`i^Zh!g^c\h!
dg_ZlZagni]ViXVcXViX] ^c bdk^c\ eVgih#
LZVg egdiZXi^kZ ]V^g XdkZg^c\ id XdciV^c
adc\]V^gVcYlZVgcdc"ha^e[ddilZVg#
.%6%2 /0%2!4% -!#().%29 7(%.
4)2%$/25.$%24(%).&,5%.#%/&
$25'3/2!,#/(/,7ZbZciVaanVaZgi
ViVaai^bZhl]Zcgjcc^c\bVX]^cZgn#
2%!$4(%%.4)2% -!.5!,"%&/2%
34!24).'-!#().%29BVX]^cZgnegZh"
Zcih hZg^djh ^c_jgn ]VoVgYh id jcigV^cZY
jhZgh#
!,7!93 53% !.3) !002/6%$
3!&%49',!33%37(%./0%2!4).'
-!#().%29 :kZgnYVn ZnZ\aVhhZh dcan
]VkZ ^beVXi gZh^hiVci aZchZh·i]Zn VgZ
CDIhV[Zin\aVhhZh#
!,7!93 7%!2 ! .)/3( !002/6%$
2%30)2!4/2 7(%. /0%2!4).'
-!#().%29 4(!4 02/$5#%3 $534
BdhiineZhd[YjhilddY!bZiVa!ZiX#XVc
XVjhZhZkZgZgZhe^gVidgn^aacZhhZh#
&OR9OUR/WN3AFETY2EAD)NSTRUCTION
-ANUAL"EFORE/PERATINGTHIS-ACHINE
4HEPURPOSEOFSAFETYSYMBOLSISTOATTRACTYOURATTENTIONTOPOSSIBLEHAZARDOUSCONDITIONS4HIS
MANUALUSESASERIESOFSYMBOLSANDSIGNALWORDSINTENDEDTOCONVEYTHELEVELOFIMPORTANCE
OFTHESAFETYMESSAGES4HEPROGRESSIONOFSYMBOLSISDESCRIBEDBELOW2EMEMBERTHATSAFETY
MESSAGESBYTHEMSELVESDONOTELIMINATEDANGERANDARENOTASUBSTITUTEFORPROPERACCIDENT
PREVENTIONMEASURES
)NDICATESAPOTENTIALLYHAZARDOUSSITUATIONWHICHIFNOTAVOIDED
-!9RESULTINMINORORMODERATEINJURY)TMAYALSOBEUSEDTOALERT
AGAINSTUNSAFEPRACTICES
)NDICATESAPOTENTIALLYHAZARDOUSSITUATIONWHICHIFNOTAVOIDED
#/5,$RESULTINDEATHORSERIOUSINJURY
)NDICATESANIMMINENTLYHAZARDOUSSITUATIONWHICHIFNOTAVOIDED
7),,RESULTINDEATHORSERIOUSINJURY
4HISSYMBOLISUSEDTOALERTTHEUSERTOUSEFULINFORMATIONABOUT
PROPEROPERATIONOFTHEMACHINE
./4)#%
3AFETY)NSTRUCTIONSFOR-ACHINERY
3%#4)/.3!&%49
"-" <.'). &'m(,7Zai9g^kZ<Ve7ZYAVi]Z
/.,9 !,,/7 42!).%$ !.$ 02/0
%2,9 350%26)3%$ 0%23/..%, 4/
/0%2!4% -!#().%29 BV`Z hjgZ
deZgVi^dc^chigjXi^dchVgZhV[ZVcYXaZVgan
jcYZghiddY#
+%%0#(),$2%.!.$6)3)4/23!7!9
@ZZe Vaa X]^aYgZc VcY k^h^idgh V hV[Z Y^h"
iVcXZ[gdbi]Zldg`VgZV#
-!+%7/2+3(/0#(),$02//&JhZ
eVYadX`h! bVhiZg hl^iX]Zh! VcY gZbdkZ
hiVgihl^iX]`Znh#
.%6%2 ,%!6% 7(%. -!#().% )3
25..).'IjgcedlZg/&&VcYVaadlVaa
bdk^c\eVgihid XdbZidVXdbeaZiZhide
WZ[dgZaZVk^c\bVX]^cZjcViiZcYZY#
$/ ./4 53% ). $!.'%2/53
%.6)2/.-%.43 9D CDI jhZ bVX]^c"
Zgn ^c YVbe! lZi adXVi^dch! dg l]ZgZ Vcn
[aVbbVWaZdgcdm^djh[jbZhbVnZm^hi#
+%%07/2+!2%!#,%!.!.$7%,,
,)'(4%$8ajiiZgVcYYVg`h]VYdlhbVn
XVjhZVXX^YZcih#
53%! '2/5.$%$%84%.3)/.#/2$
2!4%$&/24(%-!#().%!-0%2!'%
<gdjcYZYXdgYhb^c^b^oZh]dX`]VoVgYh#
JcYZgh^oZY XdgYh XgZViZ ZmXZhh^kZ ]ZVi#
6alVnhgZeaVXZYVbV\ZYZmiZch^dcXdgYh#
!,7!93 $)3#/..%#4 &2/- 0/7%2
3/52#% "%&/2% 3%26)#).'
-!#().%29#BV`Z hjgZhl^iX]^h ^c
D;;
edh^i^dcWZ[dgZgZXdccZXi^c\#
-!).4!). -!#().%29 7)4( #!2%
@ZZeWaVYZhh]VgeVcYXaZVc[dgWZhiVcY
hV[ZhieZg[dgbVcXZ#;daadl^chigjXi^dch[dg
ajWg^XVi^c\VcYX]Vc\^c\VXXZhhdg^Zh#
-!+% 352% '5!2$3 !2% ). 0,!#%
!.$ 7/2+ #/22%#4,9 "%&/2%
53).'-!#().%29
3AFETY)NSTRUCTIONSFOR-ACHINERY
2%-/6% !$*534).' +%93 !.$
72%.#(%3BV`ZV]VW^id[X]ZX`^c\[dg
`ZnhVcYVY_jhi^c\lgZcX]ZhWZ[dgZijgc"
^c\bVX]^cZgn/.#
#(%#+ &/2 $!-!'%$ 0!243
"%&/2%53).'-!#().%298]ZX`[dg
W^cY^c\dgb^hVa^\cZYeVgih!Wgd`ZceVgih!
addhZWdaih!VcYVcndi]ZgXdcY^i^dchi]Vi
bVn ^beV^g bVX]^cZ deZgVi^dc# GZeV^g dg
gZeaVXZYVbV\ZYeVgihWZ[dgZdeZgVi^dc#
53% 2%#/--%.$%$ !##%33/2)%3
GZ[Zgidi]Z^chigjXi^dcbVcjVa[dggZXdb"
bZcYZY VXXZhhdg^Zh# >begdeZg VXXZhhd"
g^Zh^cXgZVhZg^h`d[^c_jgn#
$/ ./4 &/2#% -!#().%29 Ldg` Vi
i]ZheZZY[dgl]^X]i]ZbVX]^cZdgVXXZh"
hdgnlVhYZh^\cZY#
3%#52% 7/2+0)%#% JhZ XaVbeh dg
Vk^hZ id ]daY i]Z ldg`e^ZXZ l]ZcegVXi^"
XVa# 6 hZXjgZY ldg`e^ZXZ egdiZXih ndjg
]VcYhVcY[gZZhWdi]]VcYhiddeZgViZi]Z
bVX]^cZ#
$/./4 /6%22%!#(BV^ciV^chiVW^a^in
VcYWVaVcXZViVaai^bZh#
-!.9 -!#().%3 #!. %*%#4
7/2+0)%#%3 4/7!2$ /0%2!4/2
@cdlVcYVkd^YXdcY^i^dchi]ViXVjhZi]Z
ldg`e^ZXZid`^X`WVX`#
!,7!93 ,/#+ -/"),% "!3%3
)& 53%$ "%&/2% /0%2!4).'
-!#().%29#
#%24!). $534 -!9 "% (!:!2$/53
id i]Z gZhe^gVidgn hnhiZbh d[ eZdeaZ VcY
Vc^bVah!ZheZX^Vaan[^cZYjhi#7ZVlVgZd[
i]Z ineZ d[ Yjhi ndj VgZ ZmedhZY id VcY
ValVnhlZVgVgZhe^gVidgYZh^\cZYid[^aiZg
i]ViineZd[Yjhi#
<.'). &'m(,7Zai9g^kZ<Ve7ZYAVi]Z "."
Additional Safety Instructions
for Metal Lathes
1. UNDERSTANDING CONTROLS. ;dg Z[[^"
X^Zci VcY hV[Z jhZ d[ i]^h bVX]^cZ! bV`Z
hjgZndjjcYZghiVcYi]ZjhZVcYdeZgVi^dc
d[VaaXdcigdah#
2. SAFETY ACCESSORIES. Id gZYjXZ i]Z
g^h`d[^c_jgn[gdb[an^c\X]^eh!ValVnh`ZZe
i]ZX]jX`\jVgY^ceaVXZdkZgi]Zhe^cYaZ^c
VYY^i^dcidlZVg^c\hV[Zin\aVhhZhdgV[VXZ
h]^ZaYl]ZcXjii^c\#
3. TOOL SELECTION. Idda WgZV`V\Z ^h V
ediZci^Va ]VoVgY id i]Z deZgVidg VcY ^h Vc
Vkd^YVWaZZmeZchZ#6alVnhjhZi]ZegdeZg
idda^c\ [dg i]Z deZgVi^dc# BV`Z hjgZ i]Z
idda^c\^hh]VgeVcY]ZaY[^gban^ceaVXZl^i]
i]ZegdeZgYZk^XZ#
4. CHUCK KEY.I]ZX]jX` `ZnXdjaYXVjhZ
hZg^djh eZghdcVa ^c_jgn ^[ i]gdlc [gdb i]Z
he^cc^c\X]jX`#CZkZgaZVkZi]ZX]jX``Zn
^ci]ZX]jX`#
5.SPINDLE SPEED.HZaZXii]ZXdggZXiheZZY
[dg i]Z ineZ d[ ldg`! bViZg^Va! VcY idda^c\#
6aadl i]Z aVi]Z id gZVX] [jaa heZZY WZ[dgZ
WZ\^cc^c\ i]Z Xji# Ijgc i]Z aVi]Z OFF
VcY Vaadl i]Z he^cYaZ id XdbZ id V Xdb"
eaZiZhideWn^ihZa[WZ[dgZX]Vc\^c\ \ZVgh!
heZZYh! dg Y^gZXi^dc# C:K:G ViiZbei id
hadli]Zhe^cYaZl^i]ndjg]VcYhdgVidda#
6. CHANGING CHUCKS. AVi]Z X]jX`h VgZ
]ZVknVcYVl`lVgYid]VcYaZ!VcYV[Vaa^c\
X]jX`XVcXVjhZhZg^djh^c_jgnVcYegdeZg"
inYVbV\Z#<ZiVhh^hiVcXZVcYegdiZXii]Z
WZYlVnl^i]VWdVgYdgX]jX`XgVYaZl]Zc
gZbdk^c\dg^chiVaa^c\X]jX`h#
7. LATHE WORKING CONDITIONS. EgdiZXi
ndjghZa[ VcY ndjg ^ckZhibZci·bV^ciV^c
ndjg aVi]Z ^c egdeZg ldg`^c\ XdcY^i^dc#
CZkZg deZgViZ i]Z aVi]Z l^i] YVbV\ZY dg
ldgceVgih#EZg[dgbgdji^cZ^cheZXi^dchVcY
bV^ciZcVcXZ egdbeian l]Zc hX]ZYjaZY dg
VhcZZYZY#
8. MOUNTING WORKPIECE. BV`Z hjgZ
i]Z ldg`e^ZXZ ^h egdeZgan bdjciZY WZ[dgZ
hiVgi^c\i]ZaVi]Z#6ldg`e^ZXZi]gdlc[gdb
i]ZbVX]^cZbVn hZkZgZan ^c_jgZndjdgV
WnhiVcYZg#
9. SAFETY CLEARANCES. BV`Z hjgZ i]Z
ldg`e^ZXZ ]Vh VYZfjViZ XaZVgVcXZ dc Vaa
h^YZhWZ[dgZhiVgi^c\bVX]^cZ#8]ZX`XaZVg"
VcXZh[dgi]Zidda^c\VcYidda]daYZgh!VcY
VaaeVgihd[i]ZXVgg^V\ZWZ[dgZhiVgi^c\i]Z
aVi]Z#
10.LEAVING LATHE. 6alVnh ijgc i]Z aVi]Z
OFFWZ[dgZaZVk^c\^ijcViiZcYZY#6cjchj"
eZgk^hZYaVi]Z i]Vi ^h gjcc^c\ ^ck^iZh VXX^"
YZcih#
11. SUPPORT LONG STOCK. JchjeedgiZY
adc\hidX`bdjciZYdci]ZaVi]Zl^aaWZ\^c
id l]^e l]Zc i]Z he^cYaZ ^h ijgcZY ON#
6alVnh egdeZgan hjeedgi adc\ hidX` VcY
jhZVhadlhe^cYaZheZZYl]ZcXjii^c\#
12. POWER FEEDS. 6alVnh gZaZVhZ edlZg
[ZZYhV[iZgXdbeaZi^c\i]Z_dW#EdlZg[ZZYh
aZ[i Zc\V\ZY XVc XVjhZ V XgVh] l]Zc
aVi]Z^hijgcZYON#
13. MAINTENANCE PROCEDURES. BV`Z
hjgZaVi]Z^hijgcZYOFF!Y^hXdccZXiZY[gdb
edlZg!VcYVaabdk^c\eVgih]VkZXdbZid
VXdbeaZiZhideWZ[dgZhiVgi^c\Vcn^cheZX"
i^dc!VY_jhibZci!dgbV^ciZcVcXZ#
14. AVOIDING ENTANGLEMENT. 9D CDI
lZVgaddhZXadi]^c\!\adkZh!dg_ZlZagn
l]Zc deZgVi^c\ aVi]Z# I^Z WVX` adc\ ]V^g
VcYgdaajehaZZkZh#
15.EXPERIENCING DIFFICULTIES. >[ Vi
Vcn i^bZ ndj VgZ ZmeZg^ZcX^c\ Y^[[^Xjai^Zh
eZg[dgb^c\ i]Z ^ciZcYZY deZgVi^dc! hide
jh^c\ i]Z bVX]^cZ 8dciVXi djg IZX]c^XVa
HjeedgiVi*,%*)+".++(#
"&%" <.'). &'m(,7Zai9g^kZ<Ve7ZYAVi]Z
220V Operation
Full Load Amperage Draw
I]^h bVX]^cZ YgVlh i]Z [daadl^c\ Vbeh jcYZg
bVm^bjbadVY/
6be9gVl############################################# ,#*6beh
Power Supply Circuit Requirements
NdjBJHIXdccZXindjgbVX]^cZidV\gdjcYZY
X^gXj^ii]Vi^hgViZY[dgi]ZVbeZgV\Z\^kZcWZadl#
CZkZggZeaVXZVX^gXj^iWgZV`ZgdcVcZm^hi^c\X^g"
Xj^il^i]dcZd[]^\]ZgVbeZgV\Zl^i]djiXdchjai"
^c\ V fjVa^ÃZY ZaZXig^X^Vc id ZchjgZ Xdbea^VcXZ
l^i]l^g^c\XdYZh# If you are unsure about the
wiring codes in your area or you plan to con-
nect your machine to a shared circuit, consult
a qualified electrician.
B^c^bjb8^gXj^iH^oZ############################# &*6beh
Extension Cords
Jh^c\ZmiZch^dcXdgYhbVngZYjXZi]Za^[Zd[i]Z
bdidg# >chiZVY! eaVXZ i]Z bVX]^cZ cZVg V edlZg
hdjgXZ#>[ndjbjhijhZVcZmiZch^dcXdgY/
JhZ Vi aZVhi V &) \Vj\Z XdgY i]Vi YdZh cdi
ZmXZZY*%[ZZi^caZc\i]
I]ZZmiZch^dcXdgYbjhiVahd]VkZV\gdjcY
l^gZVcYeaj\e^c#
6fjVa^[^ZYZaZXig^X^VcBJHIh^oZXdgYhdkZg
*%[ZZiadc\idegZkZcibdidgYVbV\Z#
Figure 2.C:B6+"&*eaj\VcYgZXZeiVXaZ#
SECTION 2: CIRCUIT REQUIREMENTS
Serious personal injury could occur if you
connect the machine to power before com-
pleting the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. Compliance MUST
be verified by a qualified
electrician!
Minimum Cord Requirements
;dg''%KXdccZXi^dc!jhZVhigVcYZY"XdeeZgÄZm"
^WaZ XdgY i]Vi bZZih i]Z b^c^bjb gZfj^gZbZcih
a^hiZYWZadl!YdZhcdiZmXZZY*%[i#!VcY]VhVc
^chjaVi^dc ineZ i]Vi hiVgih l^i] H# 6 fjVa^ÃZY
ZaZXig^X^VcBJHIYZiZgb^cZi]ZWZhiXdgYidjhZ
^c ndjg Zck^gdcbZci YZeZcY^c\ dc ZmedhjgZ id
bd^hijgZ!]ZVi!VcYd^ah#
8dgYGZfj^gZbZcih##############&)$(6L<!(%%K68
Power Connection Device
I]ZineZd[eaj\gZfj^gZYidXdccZXindjgbVX]^cZ
idedlZgYZeZcYhdci]ZineZd[hZgk^XZndjXjg"
gZcian ]VkZ dg eaVc id ^chiVaa# LZ gZXdbbZcY
jh^c\i]Zeaj\h]dlc^cFigure 2#
<.'). &'m(,7Zai9g^kZ<Ve7ZYAVi]Z "&&"
Wear safety glasses dur-
ing the entire setup pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Setup Safety
SECTION 3: SETUP
I]Z [daadl^c\ ^iZbh VgZ cZZYZY id XdbeaZiZ i]Z
hZijeegdXZhh!WjiVgZcdi^cXajYZYl^i]ndjg
bVX]^cZ/
Description Qty
BVX]^c^hihEgZX^h^dcAZkZa######################## &
6hh^hiVcih#####################################6iAZVhi'
HV[Zin<aVhhZh################ &[dg:VX]EZghdc
A^[i^c\HigVeh
gViZY[dgViaZVhi&*%%aWh######### 6hCZZYZY
EdlZgA^[i^c\:fj^ebZci
gViZY[dgViaZVhi&*%%aWh######### 6hCZZYZY
;addgBdjci^c\=VgYlVgZ########### 6hCZZYZY
AjWg^XVi^dc################################## 6hCZZYZY
Items Needed for
Setup
Ndjg bVX]^cZ lVh XVgZ[jaan eVX`V\ZY [dg hV[Z
igVchedgiVi^dc# GZbdkZ i]Z eVX`V\^c\ bViZg^Vah
[gdb VgdjcY ndjg bVX]^cZ VcY ^cheZXi ^i# >[ ndj
Y^hXdkZgi]ZbVX]^cZ^hYVbV\ZY!please imme-
diately call Customer Service at (570) 546-9663
for advice.
HVkZi]ZXdciV^cZghVcYVaaeVX`^c\bViZg^Vah[dg
edhh^WaZ ^cheZXi^dc Wn i]Z XVgg^Zg dg ^ih V\Zci#
Otherwise, filing a freight claim can be difficult.
L]ZcndjVgZXdbeaZiZanhVi^h[^ZYl^i]i]ZXdcY^"
i^dcd[ndjgh]^ebZci!^ckZcidgni]ZXdciZcih#
Unpacking
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to lessen the pos-
sibility of operator injury. If normal safety
precautions are overlooked or ignored, seri-
ous personal injury may occur.
The Model G9249 is a
heavy machine. Serious
personal injury may occur
if safe moving methods
are not used. To be safe,
get assistance and use
power equipment to move
the shipping crate and
remove the lathe from the
crate.
"&'" <.'). &'m(,7Zai9g^kZ<Ve7ZYAVi]Z
Inventory
I]Z[daadl^c\^hVYZhXg^ei^dcd[i]ZbV^cXdbed"
cZcihh]^eeZYl^i]ndjgbVX]^cZ#AVni]ZXdbed"
cZcihdjiid^ckZcidgni]Zb#
Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
Box 1 Inventory: (Figure 3) Qty
A. &'m(,AVi]Zl$("?Vl8]jX`+!
HiZVYnGZhi!VcY;daadlGZhi>chiVaaZY
cdih]dlc################################################# &
B. GjWWZg<Vh`ZihAVi]Z$HiVcY################### '
C. 7gVX`Zih8ZciZgEVcZa############################# '
D. 8dbeaZiZ7dai7V\##################################### &
·=Zm7daihB&'"&#,*m*%AVi]Z$HiVcY## +
·AdX`LVh]Zgh&'bbAVi]Z$HiVcY####### +
·;aViLVh]Zgh&'bbAVi]Z$HiVcY######## +
·=ZmCjihB&'"&#,*AVi]Z$HiVcY########## +
·E]^aa^eh=ZVYHXgZlhB+"&m&%
8ZciZgEVcZa###################################### &'
·;aViLVh]Zgh+bb8ZciZgEVcZa####### &'
·=ZmCjihB+"&8ZciZgEVcZa############### +
E. 8ZciZgEVcZa############################################### &
F. 8]^eEVc##################################################### &
G. Idda7dm###################################################### &
H. 6bZg^XVcGdX`ZgIneZIddaEdhi############### &
I. D^a8Vc#######################################################&
J. 9g^aa8]jX`6gWdgBI(¶7&+###################### &
K. A^kZ8ZciZgBI(####################################### &
L. He^cYaZHaZZkZBI(¶BI*###################### &
M. 9ZVY8ZciZghBI(################################### '
N. =ZmLgZcX]HZi(!)!*!+!-bb#######&:VX]
O. )"LVnIddaEdhi@Zn################################## &
P. 9g^aa8]jX`7&+@Zn################################ &
Q. Djih^YZ?Vlh[dg("?Vl8]jX`################## (
R. HiVcYVgYHXgZlYg^kZg'############################ &
S. =VcYaZh###################################################### '
T. 8]Vc\Z<ZVgh(%!('!)+I################&:VX]
U. DeZc:cYLgZcX]&($&+bb###################### &
V. )"?Vl8]jX`-########################################## &
W. ;VXZeaViZ&'############################################## &
X. 8]jX`@Znh################################################ '
>[ Vcn cdcegdeg^ZiVgn eVgih VgZ b^hh^c\ Z#\# V
cjidgVlVh]Zg!lZl^aa\aVYangZeaVXZi]Zb0dg
[dgi]ZhV`Zd[ZmeZY^ZcXn!gZeaVXZbZcihXVcWZ
dWiV^cZYVindjgadXVa]VgYlVgZhidgZ#
Figure 3.7dm&^ckZcidgn#
78
9
:
;
<=>
?@
A
B
CD
E
F
G
HI
J
KL
M
<.'). &'m(,7Zai9g^kZ<Ve7ZYAVi]Z "&("
I]Z jceV^ciZY hjg[VXZh VgZ XdViZY l^i] V lVmn
d^aidegZkZciXdggdh^dcYjg^c\h]^ebZci#GZbdkZ
i]^h egdiZXi^kZ XdVi^c\ l^i] V hdakZci XaZVcZg
dg YZ\gZVhZg h]dlc ^c Figure 6# ;dg i]dgdj\]
XaZVc^c\!hdbZeVgihbjhiWZgZbdkZY#For opti-
mum performance from your machine, clean
all moving parts or sliding contact surfaces.
6kd^Y X]adg^cZ"WVhZY hdakZcih! hjX] Vh VXZidcZ
dgWgV`ZeVgihXaZVcZgi]VibVnYVbV\ZeV^ciZY
hjg[VXZh#6alVnh[daadli]ZbVcj[VXijgZg»h^chigjX"
i^dchl]Zcjh^c\VcnineZd[XaZVc^c\egdYjXi#
Clean Up
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
G2544—Solvent Cleaner & Degreaser
6 \gZVi egdYjXi [dg gZbdk^c\ i]Z lVmn h]^ee^c\
\gZVhZ[gdbndjgbVX]^cZYjg^c\XaZVcje#
Figure 6. 8aZVcZg$YZ\gZVhZgVkV^aVWaZ[gdb
<g^ooan#
Box 2 Inventory: (Figure 4) Qty
Y. AZ[i8VW^cZiHiVcY##################################### &
Box 3 Inventory: (Figure 5) Qty
Z. G^\]i8VW^cZiHiVcY################################### &
SUFFOCATION HAZARD!
Immediately discard all plas-
tic bags and packing materi-
als to eliminate choking/suf-
focation hazards for children
and animals.
Figure 4.7dm'^ckZcidgn#
N
Figure 5.7dm(^ckZcidgn#
O
"&)" <.'). &'m(,7Zai9g^kZ<Ve7ZYAVi]Z
Floor Load
GZ[Zgidi]ZMachine Data SheetdcPage 4 [dg
i]Z lZ^\]i VcY [ddieg^ci heZX^[^XVi^dch d[ ndjg
bVX]^cZ# HdbZ gZh^YZci^Va [addgh bVn gZfj^gZ
VYY^i^dcVa gZ^c[dgXZbZci id hjeedgi Wdi] i]Z
bVX]^cZVcYdeZgVidg#
Placement Location
8dch^YZg Zm^hi^c\ VcY Vci^X^eViZY cZZYh! h^oZ d[
bViZg^VaidWZegdXZhhZYi]gdj\]ZVX]bVX]^cZ!
VcY heVXZ [dg Vjm^a^Vgn hiVcYh! ldg` iVWaZh dg
di]ZgbVX]^cZgnl]ZcZhiVWa^h]^c\VadXVi^dc[dg
ndjgcZlbVX]^cZ#HZZFigure 7[dgi]Zb^c^bjb
ldg`^c\XaZVgVcXZh#
Children and visitors may be
seriously injured if unsuper-
vised around this machine.
Lock entrances to the shop
or disable start switch or
power connection to prevent
unsupervised use.
Site Considerations
-*
)(
Figure 7.BdYZa<.').ldg`^c\XaZVgVcXZh#
Lathe Assembly &
Placement
The Model G9249 is a
heavy machine. Serious
personal injury may occur
if safe moving methods are
not used. Get assistance
and use power equipment
(rated for at least 1500
lbs.) to move the ship-
ping crate and remove the
machine from the crate.
To assemble and move the lathe:
1. EaVXZi]ZXVW^cZihVii]ZegZeVgZYh^iZ[dgi]Z
aVi]Z#
2. 6iiVX] i]Z XZciZg eVcZa WgVX`Zih id i]Z
^ch^YZd[i]ZXVW^cZihl^i]h^mB+"&mE]^aa^eh
]ZVY hXgZlh VcY [aVi lVh]Zgh! Vh h]dlc ^c
Figure 8#
Figure 8.8ZciZgeVcZaWgVX`Zih^chiVaaZY#
8ZciZgEVcZa
7gVX`Zih
3. HiVcY i]Z XVW^cZih jeg^\]i! i]Zc ViiVX] i]Z
XZciZgeVcZaidi]ZWgVX`Zihl^i]i]ZgZbV^c"
^c\B+"&m&%E]^aa^eh]ZVYhXgZlh![aVilVh]"
Zgh!VcYB+"&]Zmcjih#
<.'). &'m(,7Zai9g^kZ<Ve7ZYAVi]Z "&*"
4. Edh^i^dc i]Z X]^e eVc dc ide d[ i]Z XVW^cZi
hiVcY#A^cZ jei]Z]daZh^ci]Z eVcl^i]i]Z
]daZh^ci]ZXVW^cZihhZZFigure 9#
Figure 9.8]^eeVc^ci]ZXdggZXiedh^i^dc#
8]^eEVc
5. Edh^i^dci]ZgjWWZg\Vh`Zih dci]ZX]^eeVc
hd i]Vi i]Z ]daZh a^cZ je l^i] i]dhZ ^c i]Z
eVc#
Note: We recommend using a silicone RTV
sealant between the gaskets and the chip
pan to avoid leaking lubricants and coolants
into the cabinets.
6. AddhZci]ZXVgg^V\ZadX`Wdaih]dlc^cFigure
10!i]ZcbdkZi]ZXVgg^V\Zidi]Z[Vgg^\]id[
i]Z WZYlVn id WVaVcXZ i]Z lZ^\]i ZkZcan
Vadc\i]ZaZc\i]d[i]ZaVi]Z#
Only use lifting straps and power lifting
equipment rated for at least 1500 lbs. and in
good working condition. If the lathe falls or
tips over while moving it, serious personal
injury and property damage could result.
7. EgZkZciYVbV\Zidi]ZaZVYhXgZl![ZZYgdY!
VcYi]Zhe^cYaZY^gZXi^dcgdYWni]gZVY^c\i]Z
a^[i^c\ higVeh WZilZZc i]Z WZYlVn VcY i]Z
gdYh!Vhh]dlc^cFigure 11#
Figure 11.A^[i^c\i]ZaVi]Zdci]ZXVW^cZihiVcY
VhhZbWan#
8. L^i] Vhh^hiVcXZ! XVgZ[jaan a^[i i]Z aVi]Z dkZg
i]Z XVW^cZi hiVcY VcY Va^\c i]Z bdjci^c\
]daZh^ci]ZaVi]ZWVhZl^i]i]Z]daZh^ci]Z
X]^eeVc#
9. HZXjgZi]ZaVi]Zidi]ZXVW^cZihiVcYl^i]i]Z
h^m B&'"#&,* m *% ]Zm Wdaih! adX` lVh]Zgh!
[aVilVh]Zgh!VcYB&'"&#,*]Zmcjih#
Note: Reach into the cabinets to install the
lock washers, flat washers, and hex nuts.
10. >chiVaai]Z]VcYaZhdci]ZXgdhhha^YZVcYXVg"
g^V\Z]VcYl]ZZah!Vhh]dlc^cFigure 12#
Figure 12.=VcYl]ZZa]VcYaZh^chiVaaZY#
=VcYaZh
Figure 10.AddhZc^c\i]ZXVgg^V\ZadX`Wdai#
8Vgg^V\ZAdX`7dai
"&+" <.'). &'m(,7Zai9g^kZ<Ve7ZYAVi]Z
6ai]dj\] cdi gZfj^gZY! lZ gZXdbbZcY i]Vi ndj
bdjci ndjg cZl bVX]^cZ id i]Z [addg# 7ZXVjhZ
i]^h^hVcdei^dcVahiZeVcY[addgbViZg^VahbVn
kVgn! [addg bdjci^c\ ]VgYlVgZ ^h cdi ^cXajYZY#
<ZcZgVaan! ndj XVc Z^i]Zg Wdai ndjg bVX]^cZ id
i]Z [addg dg bdjci ^i dc bVX]^cZ bdjcih# 7di]
dei^dch VgZ YZhXg^WZY WZadl# L]^X]ZkZg dei^dc
ndjX]ddhZ!^i^hcZXZhhVgnidaZkZandjgbVX]^cZ
l^i]VegZX^h^dcaZkZa#
Bolting to Concrete Floors
AV\ h]^ZaY VcX]dgh l^i] aV\ Wdaih VcY VcX]dg
hijYh Figure 13 VgZ ild edejaVg bZi]dYh [dg
VcX]dg^c\VcdW_ZXiidVXdcXgZiZ[addg#LZhj\"
\ZhindjgZhZVgX]i]ZbVcndei^dchVcYbZi]dYh
[dgbdjci^c\ ndjgbVX]^cZVcYX]ddhZ i]Z WZhi
i]Vi[^ihndjgheZX^[^XVeea^XVi^dc#
Mounting to Shop
Floor
NOTICE
Anchor studs are stronger and more per-
manent alternatives to lag shield anchors;
however, they will stick out of the floor,
which may cause a tripping hazard if you
decide to move your machine.
Figure14#BVX]^cZbdjciZmVbeaZ#
Using Machine Mounts
Jh^c\bVX]^cZbdjcih!h]dlc^cFigure 14!\^kZh
i]ZVYkVciV\Zd[[VhiaZkZa^c\VcYk^WgVi^dcgZYjX"
i^dc# I]Z aVg\Z h^oZ d[ i]Z [ddi eVYh Y^hig^WjiZh
i]ZlZ^\]id[i]ZbVX]^cZidgZYjXZhigV^cdci]Z
[addg#
NOTICE
We strongly recommend securing your
machine to the floor if it is hardwired to the
power source. Consult with your electrician
to ensure compliance with local codes.
11. GZk^Zli]Z^c[dgbVi^dc ^c i]Z[daadl^c\hjW"
hZXi^dc!Mounting to Shop Floor!VcYhZaZXi
Vbdjci^c\bZi]dY#
12. Id ZchjgZ VXXjgViZ gZhjaih [gdb ndjg aVi]Z!
jhZVbVX]^c^hihegZX^h^dcaZkZaidbV`Zi]Z
aVi]Z WZYlVn ZmVXian aZkZa [gdb h^YZ"id"h^YZ
VcY [gdb [gdci"id"WVX`# >[ cZXZhhVgn! jhZ
h]^bhWZilZZci]ZXVW^cZihVcY[addg#
Note: Re-check the bedway after 24 hours,
after two weeks, then annually to make sure
it remains level.
Figure13#Ine^XVa[VhiZcZgh[dgbdjci^c\id
XdcXgZiZ[addgh#
AV\H]^ZaY6cX]dg7dai
6cX]dgHijY
NOTICE
The gap is installed, then ground at the fac-
tory during lathe assembly for precise fit
and alignment. Factors during the assembly
apply additional forces to the gap, making
replacing the gap to the original position
very difficult. If you choose to remove the
gap, we DO NOT recommend replacing it.
<.'). &'m(,7Zai9g^kZ<Ve7ZYAVi]Z "&,"
Before starting the lathe, make sure you
have performed the preceding assembly
and adjustment instructions, and you have
read through the rest of the manual and
are familiar with the various functions and
safety features on this machine. Failure to
follow this warning could result in serious
personal injury or even death!
Test Run
DcXZ i]Z VhhZbWan ^h XdbeaZiZ! iZhi gjc ndjg
bVX]^cZ id bV`Z hjgZ ^i gjch egdeZgan VcY ^h
gZVYn[dggZ\jaVgdeZgVi^dc#I]ZiZhigjcXdch^hih
d[ kZg^[n^c\ i]Z [daadl^c\/ & I]Z bdidg edlZgh
jeVcYgjch XdggZXian VcY ' i]Z hV[Zin [ZVijgZh
ldg`hXdggZXian#
>[! Yjg^c\ i]Z iZhi gjc! ndj XVccdi ZVh^an adXViZ
i]ZhdjgXZd[VcjcjhjVacd^hZdgk^WgVi^dc!hide
jh^c\ i]Z bVX]^cZ ^bbZY^ViZan! i]Zc gZk^Zl
TroubleshootingdcPage 53#
>[ ndj XVccdi [^cY V gZbZYn! XdciVXi djg IZX]
HjeedgiVi*,%*)+".++([dgVhh^hiVcXZ#
To test run the machine:
1. BV`ZhjgZndjjcYZghiVcYi]ZhV[Zin^chigjX"
i^dchVii]ZWZ\^cc^c\d[i]ZbVcjVaVcYi]Vi
i]ZbVX]^cZ^hhZijeegdeZgan#
2. EZg[dgb Vaa ajWg^XVi^dc egdXZYjgZh ^c i]Z
LubricationhjWhZXi^dcdcPage 47#
3. BV`ZhjgZi]Z("_VlX]jX`^h[^gbanbdjciZY
dci]Zhe^cYaZ#8]ZX`i]ZXaVbehdci]ZWVX`
d[i]ZX]jX`!Vhh]dlc^cFigure 15gZ[Zgid
Chuck & Faceplate Mounting/Removal dc
Page 22[dgYZiV^aZY^chigjXi^dch#
Check Gearbox Oil
>i^hXg^i^XVai]VindjbV`ZhjgZi]ZgZ^hd^a^ci]Z
]ZVYhidX`VcYVegdcWZ[dgZegdXZZY^c\l^i]i]Z
iZhigjc#GZ[ZgidLubricationWZ\^cc^c\dcPage
47[dgYZiV^aZY^chigjXi^dch#
GEARBOXES MUST
BE FILLED WITH OIL!
NO OIL SHIPPED WITH
MACHINE!
Requires ISO 68
or Non-Detergent
SAE 20W Motor Oil.
Figure 15.He^cYaZXaVbe#
He^cYaZ8aVbe
4. BV`ZhjgZVaaiddahVcYdW_ZXihjhZYYjg^c\
hZijeVgZXaZVgZYVlVn[gdbi]ZbVX]^cZ#
5. BdkZ i]Z [ZZY gdY$aZVYhXgZl aZkZg id i]Z
cZjigVa XZciZg edh^i^dc hZZ Figure 16#
I]^h l^aa egZkZci i]Z XVgg^V\Z [gdb bdk^c\
Yjg^c\iZhi^c\#
Figure 16.;ZZYgdY$aZVYhXgZlaZkZg^cXZciZg
cZjigVaedh^i^dc#
;ZZYGdY$AZVYhXgZlAZkZg
"&-" <.'). &'m(,7Zai9g^kZ<Ve7ZYAVi]Z
%MERGENCY3TOP"UTTON
4
7
)
3
4
Figure 17.GZhZii^c\i]ZZbZg\ZcXnhideWjiidc#
6. 8dccZXii]ZbVX]^cZidi]ZedlZghdjgXZ#
7. Ejh]i]ZZbZg\ZcXnhideWjiidc^c!i]Zcil^hi
^iXadX`l^hZhd^iedehdji#L]Zc i]Z ZbZg"
\ZcXnhideWjiidcedehdji!i]Zhl^iX]^hgZhZi
VcYgZVYn[dgdeZgVi^dchZZFigure 17#
8. HiVcYidi]Zh^YZd[i]Zhe^cYaZ!i]ZchiVgii]Z
he^cYaZ VcY kZg^[n i]Vi i]Z bVX]^cZ ^h deZg"
Vi^c\ XdggZXian Wn ejaa^c\ je dc i]Z he^cYaZ
Y^gZXi^dc aZkZg·i]Z he^cYaZ h]djaY gdiViZ
XdjciZgXadX`l^hZ#
·L]Zc deZgVi^c\ XdggZXian! i]Z bVX]^cZ
gjchhbddi]anl^i] a^iiaZ dg cd k^WgVi^dc dg
gjWW^c\cd^hZh#
·>ckZhi^\ViZVcYXdggZXihigVc\ZdgjcjhjVa
cd^hZh dg k^WgVi^dch WZ[dgZ deZgVi^c\ i]Z
bVX]^cZ [jgi]Zg# 6alVnh Y^hXdccZXi i]Z
bVX]^cZ[gdbedlZgl]Zc^ckZhi^\Vi^c\dg
XdggZXi^c\ediZci^VaegdWaZbh#
9. EgZhhi]ZZbZg\ZcXnhideWjiidcidijgci]Z
aVi]Z OFF VcY bdkZ i]Z he^cYaZ Y^gZXi^dc
aZkZgidi]ZXZciZgD;;edh^i^dc#
10. L>I=DJIgZhZii^c\i]ZZbZg\ZcXnhideWji"
idc!ejaajedci]Zhe^cYaZY^gZXi^dcaZkZg#I]Z
bVX]^cZh]djaYcdihiVgi#
·>[ i]Z bVX]^cZ YdZh cdi hiVgi! i]Z ZbZg"
\ZcXnhideWjiidchV[Zin[ZVijgZ^hldg`^c\
XdggZXian#
·>[ i]Z bVX]^cZ YdZh hiVgi l^i] i]Z ZbZg"
\ZcXnhideWjiidcejh]ZY^c!^bbZY^ViZan
Y^hXdccZXi edlZg id i]Z bVX]^cZ# I]Z
ZbZg\ZcXnhideWjiidchV[Zin[ZVijgZ^hcdi
ldg`^c\XdggZXian#I]^hhV[Zin[ZVijgZbjhi
ldg`egdeZganWZ[dgZegdXZZY^c\l^i]gZ\j"
aVgdeZgVi^dch#8VaaIZX]Hjeedgi[dg]Zae#
NOTICE
Make sure the headstock oil level is correct
and all other parts are properly lubricated
as outlined in this manual before you start
the Test Run. Failure to do so could lead to
premature failure of your lathe and will void
the warranty.
11. GZhZii]ZZbZg\ZcXnhideWjiidc!i]ZcgZhiVgi
i]Zhe^cYaZgdiVi^dc
12. ;dgZVX]d[i]ZhV[Zin[ZVijgZha^hiZYWZadl!
gZhZii]ZiZhiZYhV[Zin[ZVijgZ#
·L]Zc ZVX] hV[Zin [ZVijgZ ^h iZhiZY! i]Z
bVX]^cZh]djaYcdihiVgi^cY^XVi^c\i]Vii]Z
hV[Zin[ZVijgZ^hldg`^c\XdggZXian#
·>[i]ZbVX]^cZYdZhhiVgil]ZcZVX]hV[Zin
[ZVijgZ^hjhZY!^bbZY^ViZanjhZi]ZZbZg"
\ZcXnhideWjiidcidijgci]ZbVX]^cZOFF
VcYY^hXdccZXii]ZedlZgidi]ZbVX]^cZ#
I]VihV[Zin[ZVijgZ^hcdildg`^c\XdggZXian#
:VX] d[ i]ZhZ hV[Zin [ZVijgZh bjhi ldg`
egdeZganWZ[dgZegdXZZY^c\ l^i] iZhi^c\dg
gZ\jaVg deZgVi^dch# 8Vaa IZX] Hjeedgi [dg
]Zae#
a. DeZci]ZX]Vc\Z\ZVgYddgcdbdgZi]Vc
'·i]ZbVX]^cZh]djaYcdihiVgi#
b.A^[i i]Z ]ZVYhidX` XdkZg cd bdgZ i]Vc
'·i]ZbVX]^cZh]djaYcdihiVgi#
c.A^[i i]Z X]jX` \jVgY je cd bdgZ i]Vc
'·i]ZbVX]^cZh]djaYcdihiVgi#
13. 6[iZg hjXXZhh[jaan XdbeaZi^c\ Vaa i]Z Test
RunhiZeh!egdXZZYidSpindle Break-In#
Other manuals for G9249
1
Table of contents
Other Grizzly Lathe manuals
Grizzly
Grizzly G0462 User manual
Grizzly
Grizzly G2891 User manual
Grizzly
Grizzly T10809 User manual
Grizzly
Grizzly G9247 User manual
Grizzly
Grizzly G9036 User manual
Grizzly
Grizzly G4003G User manual
Grizzly
Grizzly G9972Z User manual
Grizzly
Grizzly G0799 User manual
Grizzly
Grizzly G9729 User manual
Grizzly
Grizzly G4003G User manual
Grizzly
Grizzly G0462 User manual
Grizzly
Grizzly G0456 User manual
Grizzly
Grizzly G2891 User manual
Grizzly
Grizzly G0773 User manual
Grizzly
Grizzly T25920 User manual
Grizzly
Grizzly G1067Z User manual
Grizzly
Grizzly G0824 User manual
Grizzly
Grizzly G4000 User manual
Grizzly
Grizzly G8690 User manual
Grizzly
Grizzly G0584 User manual
