Grizzly G0608X User manual
MODEL G0608X
EXTREME SERIES
TILTING SPINDLE SHAPER
OWNER'S MANUAL
COPYRIGHT © JANUARY, 2007 BY GRIZZLY INDUSTRIAL, INC., REVISED JULY, 2007
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TS8653 PRINTED IN TAIWAN
Table of Contents
INTRODUCTION ............................................... 2
Foreword ........................................................ 2
Contact Info ................................................... 2
Machine Data Sheet ...................................... 3
Identification ................................................... 5
SECTION 1: SAFETY ....................................... 7
Additional Safety Instructions for Shapers ..... 9
SECTION 2: CIRCUIT REQUIREMENTS ...... 10
Extension Cords .......................................... 11
Rewiring to 440V ......................................... 11
SECTION 3: SETUP ....................................... 12
Setup Safety ................................................ 12
Items Needed for Setup ............................... 12
Unpacking .................................................... 12
Inventory ...................................................... 13
Site Considerations ...................................... 14
Lifting and Moving ........................................ 14
Mounting to Shop Floor ............................... 15
Clean Up ...................................................... 16
Assembly ..................................................... 17
Dust Collection ............................................. 19
Test Run ...................................................... 19
Safety Feature Tests ................................... 20
SECTION 4: OPERATIONS ........................... 21
Operation Safety .......................................... 21
Spindle Lock ................................................ 21
Cutter Elevation ........................................... 22
Spindle Tilt ................................................... 22
Fence Adjustment ........................................ 23
Cutter Rotation ............................................. 23
Changing Speeds ........................................ 24
Table Inserts ................................................ 25
Cutter Installation ......................................... 26
Safety Guards .............................................. 27
Straight Shaping .......................................... 27
Shaping Small Stock .................................... 29
Rub Collars .................................................. 30
Irregular Shaping ......................................... 31
Pattern Work ................................................ 32
SECTION 5: ACCESSORIES ......................... 33
SECTION 6: MAINTENANCE ......................... 34
Schedule ...................................................... 34
Cleaning ....................................................... 34
Unpainted Cast Iron ..................................... 34
Lubrication ................................................... 34
V-Belt ........................................................... 36
SECTION 7: SERVICE ................................... 37
Troubleshooting ........................................... 37
Table Insert Adjustment ............................... 39
Table Adjustment ......................................... 40
Spindle Replacement ................................... 41
Electrical Components ................................. 42
Table & Cabinet Parts Breakdown .............. 45
Motor & Spindle Parts Breakdown ............... 47
Label Placement .......................................... 49
WARRANTY AND RETURNS ........................ 50
-2- G0608X Extreme Series Tilting Spindle Shaper
If you have any comments regarding this manual,
please write to us at the address below:
Grizzly Industrial, Inc.
C/O Technical Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
E-Mail: manuals@grizzly.com
We stand behind our machines. If you have any
service questions or parts requests, please call or
write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
Web Site: http://www.grizzly.com
Foreword
INTRODUCTION
Contact Info
We are proud to offer the Model G0608X Extreme
Series Tilting Spindle Shaper. This machine is
part of a growing Grizzly family of fine wood-
working machinery. When used according to
the guidelines set forth in this manual, you can
expect years of trouble-free, enjoyable operation
and proof of Grizzly’s commitment to customer
satisfaction.
We are pleased to provide this manual with
the Model G0608X. It was written to guide you
through assembly, review safety considerations,
and cover general operating procedures. It repre-
sents our effort to produce the best documenta-
tion possible.
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G0608X as supplied when the manual was pre-
pared. However, owing to Grizzly’s policy of con-
tinuous improvement, changes may be made at
any time with no obligation on the part of Grizzly.
For your convenience, we always keep current
Grizzly manuals available on our website at www.
grizzly.com. Any updates to your machine will be
reflected in these manuals as soon as they are
complete. Visit our site often to check for the lat-
est updates to this manual!
G0608X Extreme Series Tilting Spindle Shaper -3-
The information contained herein is deemed accurate as of 8/2/2007 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 2Model G0608X
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0608X 7-1/2 HP 3-PHASE EXTREME SERIES
TILTING ARBOR SHAPER
Product Dimensions:
Weight............................................................................................................................................................ 1056 lbs.
Length/Width/Height...........................................................................................................47-1/4 x 47-1/4 x 34-1/4 in.
Foot Print (Length/Width)....................................................................................................................... 33 x 29-1/2 in.
Shipping Dimensions:
Type....................................................................................................................................................Wood Slat Crate
Content............................................................................................................................................................ Machine
Weight............................................................................................................................................................ 1096 lbs.
Length/Width/Height............................................................................................................................. 53 x 49 x 42 in.
Electrical:
Switch........................................................................................................ Magnetic with Thermal Overload Protector
Switch Voltage.............................................................................................................................................220V/440V
Recommended Breaker Size................................................................................30 amps at 220V, 15 amps at 440V
Plug.......................................................................................................................................................................... No
Conversion To 440V...................................................................................................................................P0608X131
Phase Converter................................................................................................................................................ G7978
Motors:
Main
Type........................................................................................................................................... TEFC Induction
Horsepower...........................................................................................................................................7-1/2 HP
Voltage.................................................................................................................................................220/440V
Prewired......................................................................................................................................................220V
Phase.........................................................................................................................................................Three
Amps........................................................................................................................................................20/10A
Speed.................................................................................................................................................3450 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ................................................................................................................................... Belt Drive
Bearings....................................................................................................................... Shielded and Lubricated
Main Specifications:
Operation Info
Max. Cutter Height....................................................................................................................................... 6 in.
Max. Cutter Dia.......................................................................................................................................... 10 in.
Spindle Sizes......................................................................................................................................... 1-1/4 in.
Spindle Lengthgths.......................................................................................................................................7 in.
Exposed Spindle Length........................................................................................................................ 6-1/2 in.
Spindle Cap Under The Nut......................................................................................................................... 6 in.
Spindle Speeds.................................................................................................... 3900, 5000, 7200, 9400 RPM
Spindle Travel........................................................................................................................................ 6-5/8 in.
Spindle Tilt........................................................................................................................................ -5 - 45 deg.
Spindle Openings.....................................................................................................................2-3/4, 6, 9-3/4 in.
-4- G0608X Extreme Series Tilting Spindle Shaper
The information contained herein is deemed accurate as of 8/2/2007 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 2 OF 2Model G0608X
Table Info
No. Of Table Inserts.......................................................................................................................................... 3
Table Insert Sizes I.D........................................................................................................ 2-3/4, 5-7/8, 9-7/8 in.
Table Insert Sizes O.D...................................................................................................6-3/4, 10-5/8, 13-3/4 in.
Table Counterbore Diameter................................................................................................................13-3/4 in.
Table Counterbore Depth..........................................................................................................................1/4 in.
Table Size Length................................................................................................................................ 47-1/4 in.
Table Size Width.................................................................................................................................. 35-1/2 in.
Table Size Thickness............................................................................................................................. 3-1/8 in.
Floor To Table Height.......................................................................................................................... 34-1/4 in.
Table Fence Length................................................................................................................................... 42 in.
Table Fence Width................................................................................................................................. 1-1/8 in.
Table Fence Height................................................................................................................................5-3/4 in.
Miter Gauge Info
Miter Angle.......................................................................................................................Left and Right 60 deg.
Miter Gauge Slot Type...............................................................................................................................T-Slot
Miter Gauge Slot Width............................................................................................................................. 3/4 in.
Miter Gauge Slot Height............................................................................................................................ 3/8 in.
Construction
Table Const............................................................................................................. Precision Ground Cast Iron
Body Assembly Const.......................................................................................................................... Cast Iron
Cabinet Const................................................................................................................................Formed Steel
Fence Const....................................................................................................................... Cast Iron with Wood
Miter Gauge Const.............................................................................................................................. Aluminum
Guard Const......................................................................................................................................... Cast Iron
Spindle Bearings............................................................................................................. Sealed and Lubricated
Paint........................................................................................................................................... Powder Coated
Other
No. Of Dust Ports.............................................................................................................................................. 2
Dust Port Size.............................................................................................................................................. 5 in.
Other Specifications:
Country Of Origin ..............................................................................................................................................Taiwan
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location ...................................................................................................................ID Label on Stand
Assembly Time ........................................................................................................................................... 45 minutes
Features:
Tilting Spindle from -5 deg. to +45 deg.
Aluminum Miter Gauge, Adjustable 60 deg. Left to 60 deg. Right
Four Spring Steel Hold-Down Assemblies
Fence Adjustment Includes Built-in Ratchets and Knob Equipped Adjusters
Spindle Includes Spacers and Nuts
Spindle Height Scale in Inches and Millimeters
Two Wood Fence Pieces Included
Assorted Wrenches Includes
Front Mounted Spindle Lock
Precise Dial Scale Indicated Spindle Tilt
14" Minimum Workpiece Length without Jig
G0608X Extreme Series Tilting Spindle Shaper -5-
Figure 1. G0608X Front view.
A. Spindle Elevation Handwheel
B. Spindle Elevation Lock Knob
C. Spindle Tilt Handwheel
D. Spindle Tilt Dial
E. Spindle Tilt Lock Knob
F. Table
G. Left Fence Board
H. Vertical Hold-Downs
I. Spindle
J. Horizontal Hold-Downs
K. Right Fence Board
L. Miter Gauge
M. Right Spindle Tilt Side Lock
N. Spindle Rotation Lock
O. ON Button
P. Emergency OFF Button
Q. Electrical Box
R. Forward/Reverse Switch
S. Motor Access Door Handle
Identification
A
B
C
E
F
G
H
I
K
L
M
O
P
Q
R
S
J
N
D
-6- G0608X Extreme Series Tilting Spindle Shaper
A. Fence Mount
B. Right Fence Board Lateral Adjustment
C. Right Fence Board Lock Handle
D. Fence Mount Adjustment Knobs
E. Top Safety Hood
F. Top Safety Hood Adjustment Knobs
G. Left Fence Board Lock Handle
H. Left Fence Board Lateral Adjustment
I. Left Spindle Tilt Side Lock
J. Bottom Dust Port
K. Left Fence Board Alignment Knob
L. Top Dust Port
M. Right Fence Board Alignment Knob
Figure 2. G0608X Rear view.
A
B
D
E
D
H
I
J
K
L
M
F
G
C
G0608X Extreme Series Tilting Spindle Shaper -7-
-8- G0608X Extreme Series Tilting Spindle Shaper
G0608X Extreme Series Tilting Spindle Shaper -9-
Additional Safety Instructions for Shapers
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to lessen the pos-
sibility of operator injury. If normal safety
precautions are overlooked or ignored, seri-
ous personal injury may occur.
1. HAND POSITIONING. Never place hands
directly over, behind or in front of the cut-
ter. Always keep hands at least 6" away
from the cutter while operating.
2. SAFETY DEVICES. Use a fixture, jig, or
hold-down device to decrease the chances
of injury.
3. SAFETY GUARDS. DO NOT remove the
guard on the fence. Use a guard or other
type of protective device at all times.
4. STOCK LENGTH. Do not use stock short-
er than 14 inches without special fixtures
or jigs. Where practical, shape longer
stock and cut to size.
5. STOCK CONDITION. The danger of kick-
back is increased when the stock has knots,
holes, or foreign objects in it. Warped stock
should be run through a jointer before you
run it through a shaper.
6. BLIND CUT WHEN POSSIBLE. Blind cuts
keep the cutters on the underside of the
workpiece and provide a distance guard
for the operator.
7. DEPTH OF CUT. Never remove too much
material in one pass. Several light passes
are safer and produce a cleaner finish.
8. CUTTER HEIGHT. Keep any unused por-
tion of the cutter below the table surface.
9. KICKBACK HAZARD. Always confirm
which direction the cutter will rotate before
moving the workpiece into the cutting
path. Move the workpiece against the rota-
tion of the cutter; otherwise, kickback can
occur. Kickback can cause the operator or
bystanders to be struck by flying stock, or
the operator's hands can be pulled into the
cutter during the kickback.
10. SHAPING CONTOURED WORK. Always
use a rub collar and a template. DO NOT
start out at a corner. See the rub collar sec-
tion further on in the manual.
11. FEEDING THE WORKPIECE. Always
feed the workpiece against the rotation of
the cutter. Never force materials through
the shaper. Let the cutters do the work.
Excessive force is likely to result in poor
cutting results and will cause dangerous
kickback conditions.
12. SECURING NUTS AND KNOBS. Never
operate the shaper without the second
locking bolt with washer in place over the
spindle nut. Always ensure that the cutters,
fence, spindle elevator knob, and spindle
tilt knob have been tightened properly
before beginning any operation.
-10- G0608X Extreme Series Tilting Spindle Shaper
SECTION 2: CIRCUIT REQUIREMENTS
Serious personal injury could occur if you
connect your machine to the power source
before you have completed the setup pro-
cess. DO NOT connect the machine to the
power source until instructed to do so.
Full Load Amperage Draw
G0608X 7.5 HP 220V 3-Phase .............20 Amps
G0608X 7.5 HP 440V 3-Phase ............. 10 Amps
Circuit Requirements
We recommend connecting your machine to a
dedicated and grounded circuit that is rated for
the amperage given below. Never replace a circuit
breaker on an existing circuit with one of higher
amperage without consulting a qualified electri-
cian to ensure compliance with wiring codes. If
you are unsure about the wiring codes in your
area or you plan to connect your machine to a
shared circuit, consult a qualified electrician.
G0608X 220V 3-Phase ...........................30 Amp
G0608X 440V 3-Phase ...........................15 Amp
Minimum Cord Requirements
For 220V connection, we recommend using a
stranded-copper flexible cord that meets the mini-
mum criteria listed below, does not exceed 50 ft.,
and has an insulation type that starts with "S."
The exact insulation type should account for any
exposure to moisture, heat, and oils in the working
environment. A qualified electrician should deter-
mine the best cord to use in your environment.
For 440V connection, the electrician who hard-
wires the machine will determine the appropriate
wire to use inside the conduit.
G0608X 220V 3-Phase ........10/4 AWG, 300VAC
G0608X 440V 3-Phase ... Electrician to Hardwire
220V Plug/Connection Type
G0608X 220V 3-Phase ............................ L15-30
Figure 3. NEMA L15-30 plug and receptacle.
Figure 1. Hardwired locking disconnect switch.
440V Connection to Power
Have a qualified electrician hardwire this machine
to a dedicated locking shut-off switch that is con-
nected to the main power source.
Grounding
In the event of an electrical short, grounding
reduces the risk of electric shock. The grounding
wire in the power cord must be properly connect-
ed to the grounding prong on the plug; likewise,
the outlet must be properly installed and ground-
ed. All electrical connections must be made in
accordance with local codes and ordinances.
G0608X Extreme Series Tilting Spindle Shaper -11-
Purchase the Model G0608X 440V Conversion Kit
(part number P0608X131) by calling our Customer
Service number at (800) 523-4777.
This procedure must be done by a qualified
electrician before the shaper is connected to the
power source. Refer to the Wiring Diagrams
starting on Page 43.
To rewire the Model G0608X for 440V opera-
tion:
1. DISCONNECT THE SHAPER FROM THE
POWER SOURCE!
2. Open the main electrical box on the right side
of the shaper and locate the overload relay
shown in Figure 4.
Rewiring to 440V
3. Replace the contactor with the 440V
contactor.
4. Replace the overload relay with the 440V
overload relay.
5. Set the amperage dial on the 440V overload
relay to 11.
6. Open the front motor access panel and rewire
the motor for 440V as shown on the diagrams
inside the motor wiring cover.
Figure 4. Location of contactor, overload relay,
and amperage dial.
Overload
Relay
Contactor
Amperage
Dial
Electrocution or fire could
result if this machine is
not grounded correctly
or if your electrical con-
figuration does not com-
ply with local and state
codes. Ensure compliance
by checking with a quali-
fied electrician!
We do not recommend the use of extension cords.
Instead, arrange the placement of your equipment
and the installed wiring to eliminate the need for
extension cords.
If you find it absolutely necessary to use an exten-
sion cord with your machine, the extension cord
must also contain a ground wire and plug pin.
220V Operation
Use at least a 10 gauge cord that does not exceed
50 feet in length!
440V Operation
Do not use an extension cord with 440V! The
machine must be permanently hardwired in place
by a qualified electrician.
Extension Cords
The Model G0608X can be rewired for 440V
operation. This rewiring job consists of:
• Changing the motor contactor.
• Changing the motor overload relay.
• Rewiring the motor.
-12- G0608X Extreme Series Tilting Spindle Shaper
Read and understand the information and pro-
cedures listed here before moving your new
shaper:
1. Inventory on Page 13.
2. Site Considerations on Page 14.
3. Lifting and Moving on Page 14.
4. Mounting to Shop Floor on Page 15.
The Model G0608X was carefully packed when it
left our warehouse. If you discover the machine
is damaged after you have signed for delivery,
please immediately call Customer Service at
(570) 546-9663 for advice.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi-
tion of your shipment, you should inventory the
contents.
Wear safety glasses dur-
ing the entire set up pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Unpacking
Setup Safety
SECTION 3: SETUP
The following items are needed to complete the
setup process, but are not included with your
machine:
Description Qty
• Level ........................................................... 1
• Safety Glasses (for each person) .............. 1
• Dust Collection System .............................. 1
• Power Lifting Equipment ............................ 1
• Lifting Straps .............................................. 2
• Assistant (for lifting and moving) ................ 1
Items Needed for
Setup
This shaper is a heavy
machine. DO NOT over-
exert yourself while
unpacking or moving your
machine—use power lift-
ing equipment.
Turn OFF the power at
the power disconnect
and do NOT turn ON
until instructed to do so.
Failure to heed this warn-
ing could result in seri-
ous personal injury or
death.
G0608X Extreme Series Tilting Spindle Shaper -13-
Inventory
After all the parts have been removed from the
crate and boxes, you should have the following
items:
Inventory: (Figure 5) Qty
A. Shaper (not shown) .................................... 1
B. Dust Port Assembly .................................... 1
C. Fence Boards ............................................. 2
D. Miter Gauge ................................................ 1
E. Horizontal Hold-Down Brackets ................. 2
F. Dust Port Assembly Fasteners ................... 2
G. Vertical Hold-Down Bars ............................ 2
H. Hold-Down Fingers ..................................... 4
I. Vertical Hold-Down Brackets ..................... 2
J. Safety Guard .............................................. 1
K. Hex Wrenches
1.5, 2, 2.5, 3, 4, 5, 5.5, 6, 8, 10mm .......... 10
L. Open End Wrenches
11/13mm, 17/19mm ................................... 2
M. Spindle Nut Wrench 36mm ........................ 1
N. Spindle Shaft Nut Wrench .......................... 1
Hardware (not shown) Qty
• Hex Bolts M10-1.5 x 30
(vertical hold-down bar) .............................. 2
• Hex Bolts M10-1.5 x 35 (fence board) ....... 2
• Flat Washers 10mm (fence board) ............ 2
• Lock Washers 10mm (fence board) ........... 2
• Hex Bolts M10-1.5 x 40
(vertical hold-down bracket) ....................... 2
• Hex Bolts M10-1.5 x 60
(horizontal hold-down bracket) ................... 2
• Flat Washers 10mm
(horizontal hold-down bracket) ................... 2
• Lock Washers 10mm
(horizontal hold-down bracket) ................... 2
Figure 5. G0608X inventory.
B
C
D
E
F
G
H
I
JK
L
M
In the event that any nonproprietary parts are
missing (e.g. a nut or a washer), we would be
glad to replace them, or for the sake of expedi-
ency, replacements can be obtained at your local
hardware store.
NOTICE
Some hardware/fasteners on the inventory
list may arrive pre-installed on the machine.
Check these locations before assuming that
any items from the inventory list are miss-
ing.
N
Inventory
-14- G0608X Extreme Series Tilting Spindle Shaper
Figure 6. Minimum working clearances.
Floor Load
Refer to the Machine Data Sheet (see Page
3) for the weight and footprint specifications
of your machine. Some residential floors may
require additional reinforcement to support both
the machine and operator.
Placement Location
Consider existing and anticipated needs, size of
material to be processed through each machine,
and space for auxiliary stands, work tables or
other machinery when establishing a location for
your new machine. See Figure 6 for the minimum
working clearances.
Unsupervised children and
visitors inside your shop
could cause serious per-
sonal injury to themselves.
Lock all entrances to the
shop when you are away and
DO NOT allow unsupervised
children or visitors in your
shop at any time!
Site Considerations
Lifting and Moving
The Model G0608X is a very heavy machine.
You will need power lifting equipment and
assistance to remove this machine from
the pallet and position it. Inspect all lift-
ing equipment and make sure that all is in
perfect working order and is rated for the
load before attempting to lift and move this
shaper. Ignoring this warning may lead to
serious personal injury or death.
1. Position the lifting straps underneath and
around the shaper as illustrated in Figure 7.
Make sure the straps will not put destructive
pressure on any controls, wires, or handles.
Figure 7. Location of lifting straps.
Lifting and Moving
Site Considerations
G0608X Extreme Series Tilting Spindle Shaper -15-
3. Position lifting straps, your lifting device, and
your assistant to support the shaper in a verti-
cal and stable position.
4. Unbolt the shaper from the pallet.
5. Slowly raise the shaper from the pallet, then
carefully move the shaper to your prepared
location.
6. Follow the Mounting To Shop Floor proce-
dures.
Mounting to Floor
The Model G0608X is designed to be mounted to
the floor. Because floor materials may vary, floor
mounting hardware is not included.
Bolting to Concrete Floors
Lag shield anchors with lag bolts (see Figure 8)
and anchor studs (see Figure 9) are two popular
methods for anchoring an object to a concrete
floor. We suggest you research the many options
and methods for mounting your machine, and
choose the best that fits your specific application.
Mounting to Shop
Floor
Figure 8. Typical lag shield anchor and lag bolt.
NOTICE
Anchor studs are stronger and more per-
manent alternatives to lag shield anchors;
however, they will stick out of the floor,
which may cause a tripping hazard if you
decide to move your machine.
Figure 9. Typical anchor stud.
-16- G0608X Extreme Series Tilting Spindle Shaper
To mount the shaper to the floor:
1. With the shaper securely resting on the floor,
shim between the floor and the mounting
points as required to level the shaper table.
Note: The mounting points can be accessed
through the shaper front door.
The unpainted surfaces are coated with a waxy
oil to protect them from corrosion during ship-
ment. Remove this protective coating with a sol-
vent cleaner or citrus-based degreaser such as
Grizzly’s G7895 Degreaser. To clean thoroughly,
some parts may need to be removed. For opti-
mum performance from your machine, make
sure you clean all moving parts or sliding con-
tact surfaces that are coated. Avoid chlorine-
based solvents, such as acetone or brake parts
cleaner, as they may damage painted surfaces
should they come in contact. Always follow the
manufacturer’s instructions when using any type
of cleaning product.
Clean Up
Gasoline and petroleum
products have low flash
points and could cause
an explosion or fire if
used to clean machinery.
DO NOT use gasoline or
petroleum products to
clean the machinery.
Many of the solvents
commonly used to clean
machinery can be toxic
when inhaled or ingest-
ed. Lack of ventilation
while using these sol-
vents could cause seri-
ous personal health risks
or fire. Take precautions
from this hazard by only
using cleaning solvents
in a well ventilated area.
NOTICE
Make sure there are no gaps between the
machine mounting points and the floor.
Otherwise, when you final tighten the
mounting fasteners, the cabinet can become
warped and damaged.
2. Tighten the mounting fasteners so that the
shaper is just snug to the floor—DO NOT
overtighten the fasteners.
3. Recheck the table to make sure that it is still
level, and reshim as required.
4. When the shaper is level and all gaps under
the mounting points are adequately shimmed,
fully tighten the floor mounting fasteners.
G0608X Extreme Series Tilting Spindle Shaper -17-
Assembly
The fence mount diverts the wood debris from
the cutter to the upper dust port, and provides
mounting points for the fence and hold-downs.
The fence mount also guards against accidental
contact with the cutter.
To install the fence mount:
1. Position the fence mount in the center rear of
the table.
2. Screw the fasteners into the table holes pro-
vided (see Figure 10).
The vertical hold-downs keep the workpiece firmly
against the table and prevent the workpiece from
rising up when passing by the cutter.
To install the vertical hold-downs:
1. Insert the short end of the vertical hold-down
bars into the fence mount and secure with the
M10-1.5 x 30 hex bolts (see Figure 11).
Figure 11. Vertical hold-down bar installed.
Figure 10. Fence mount installed.
Fence Mount Fasteners
Hex Bolt
Vertical Hold-Down Bar
2. Slide the hold-down fingers into the notches
of the vertical hold-down brackets between
the hold-down bar and the hex bolt.
3. Slide these assemblies onto the hold-down
bars and secure with the M10-1.5 x 40 hex
bolts (see Figure 12).
Figure 12. Vertical hold-down bracket and finger
installed.
Hex Bolt
Bracket
Hold-Down
Finger
Note: The direction of the vertical hold-down
finger, as shown in Figure 12, is correct
when the cutter is rotating FORWARD and
the workpiece is passing the cutter from right-
to-left.
Position the vertical hold-down fingers in the
opposite direction (pointing to the right) when
the cutter is rotating in REVERSE and the
stock is passing the cutter from left-to-right.
-18- G0608X Extreme Series Tilting Spindle Shaper
To install the fence boards:
1. Slide the fence boards onto the fence mount
brackets and position the beveled ends
toward the cutter (see Figures 13 and 14).
Figure 13. Fence board bevel position.
Figure 14. Fence board mounted.
Bracket
Note: There are two mounting holes on the
fence board mounting bar. Use the mount-
ing hole farthest from the cutter to move the
board closest to the cutter. Conversely, use
the mounting hole closest to the cutter to
move the board farthest from the cutter.
2. Secure the fence boards to the fence mount
brackets with the M10-1.5 x 35 hex bolts, lock
washers, and flat washers (see Figure 14).
Fence Board
Mounting Bar
Hex Bolt
and Washers
The horizontal hold-downs keep the workpiece
firmly against the fence as it moves past the cut-
ter.
To install the horizontal hold-downs:
1. Assemble the hold-down fingers into the hori-
zontal hold-down brackets (see Figure 15).
2. Secure the horizontal hold-down assemblies
to the table with M10-1.5 x 60 hex bolts,
10mm lock washers, and 10mm flat wash-
ers.
Note: The direction of the horizontal hold-
down finger as shown in Figure 15 is correct
when the cutter is rotating FORWARD and
the workpiece is passing the cutter from right
to left.
Position the horizontal hold-down fingers in
the opposite direction (pointing to the right)
when the cutter is rotating in REVERSE and
the stock is passing the cutter from left to
right.
Figure 15. Horizontal hold-down installed.
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