Grizzly G0716 User manual

MODEL G0716
10" DRUM SANDER
OWNER'S MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.


This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre-
hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip-
ment, such as those dust masks that are specially designed to filter
out microscopic particles.

Table of Contents
INTRODUCTION............................................... 2
 
 
 
 
 
SECTION 1: SAFETY....................................... 6
 
 
SECTION 2: POWER SUPPLY ........................ 9
 
 
 
 
 
SECTION 3: SETUP ....................................... 11
 
 
 
 
 
 
 
 
 
 
 
 
SECTION 4: OPERATIONS ........................... 20
 
 
 
 
 
 
 
 
 
SECTION 5: ACCESSORIES......................... 28
SECTION 6: MAINTENANCE......................... 29
 
 
 
 
SECTION 7: SERVICE ................................... 30
 
 
 
 
 
 
 
 
 
SECTION 8: WIRING...................................... 39
 
 
SECTION 9: PARTS....................................... 41
 
 
 
 
WARRANTY AND RETURNS ........................ 49

  
INTRODUCTION
       

       



  

 
        

Machine Description
We stand behind our machines. If you have
any questions or need help, use the information
below to contact us. Before contacting, please get
the serial number and manufacture date of your
machine. This will help us help you faster.
Grizzly Technical Support
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: [phone]
Email: [email protected]
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Email: [email protected]
Contact Info
We are proud to offer this manual with your new
machine! We've made every effort to be exact
with the instructions, specifications, drawings,
and photographs of the machine we used when
writing this manual. However, sometimes we still
make an occasional mistake.
Also, owing to our policy of continuous improve-
ment, your machine may not exactly match the
manual. If you find this to be the case, and the dif-
ference between the manual and machine leaves
you in doubt, check our website for the latest
manual update or call technical support for help.
Before calling, find the manufacture date of your
machine by looking at the date stamped into the
machine ID label (see below). This will help us
determine if the manual version you received
matches the manufacture date of your machine.
For your convenience, we post all available man-
uals and manual updates for free on our website
at www.grizzly.com. Any updates to your model
of machine will be reflected in these documents
as soon as they are complete.
Manufacture Date
of Your Machine
Manual Accuracy

  
Identification
To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
Figure 1.


























  
The information contained herein is deemed accurate as of 6/22/2011 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 2Model G0716
MACHINE DATA
SHEET
Customer Service #: [phone] · To Order Call: [phone] · Fax #: [phone]
MODEL G0716 10" DRUM SANDER
Product Dimensions:
Weight.............................................................................................................................................................. 159 lbs.
Width (side-to-side) x Depth (front-to-back) x Height........................................................ 28-3/8 x 23-1/4 x 47-1/4 in.
Footprint (Length x Width)............................................................................................................... 17-1/2 x 13-1/2 in.
Shipping Dimensions:
Type................................................................................................................................................... Wood Slat Crate
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 221 lbs.
Length x Width x Height....................................................................................................................... 32 x 25 x 26 in.
Electrical:
Power Requirement........................................................................................................... 110V, Single-Phase, 60 Hz
Minimum Circuit Size.............................................................................................................................................. 15A
Switch................................................................................................................... Toggle Safety with Safety Lock Tab
Switch Voltage..................................................................................................................................................... 110V
Cord Length.......................................................................................................................................................... 10 ft.
Cord Gauge.................................................................................................................................................. 16 Gauge
Plug Included.......................................................................................................................................................... Yes
Included Plug Type.................................................................................................................................... NEMA 5-15
Motors:
Sanding
Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower.......................................................................................................................................... 1-1/2 HP
Voltage....................................................................................................................................................... 110V
Phase....................................................................................................................................................... Single
Amps......................................................................................................................................................... 10.5A
Speed................................................................................................................................................ 1725 RPM
Cycle......................................................................................................................................................... 60 Hz
Number of Speeds............................................................................................................................................ 1
Power Transfer ............................................................................................................................... Direct Drive
Bearings......................................................................................................................... Sealed and Lubricated
Conveyor
Type.............................................................................................................................................................. DC
Horsepower........................................................................................................................................... 1/10 HP
Voltage......................................................................................................................................................... 24V
Amps......................................................................................................................................................... 0.72A
Number of Speeds................................................................................................................................ Variable
Power Transfer .......................................................................................................................................... Gear
Bearings......................................................................................................................... Sealed and Lubricated
Machine Data Sheet

  
The information contained herein is deemed accurate as of 6/22/2011 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 2 OF 2Model G0716
Main Specifications:
Operation Information
Maximum Board Width.............................................................................................................................. 10 in.
Maximum Board Thickness......................................................................................................................... 3 in.
Minimum Board Thickness....................................................................................................................... 1/4 in.
Minimum Board Length......................................................................................................................... 4-3/4 in.
Sanding Drums Speed....................................................................................................................... 2300 FPM
Conveyor Feed Rate......................................................................................................................... 0 - 10 FPM
Sanding Belt Length............................................................................................................................ 62-1/2 in.
Sanding Belt Width...................................................................................................................................... 3 in.
Drum Information
Infeed Sanding Drum Size............................................................................................................. 5-1/8 x 10 in.
Construction
Conveyor Belt......................................................................................................................................... Rubber
Body.................................................................................................................. Cast Iron, Steel, and Aluminum
Base........................................................................................................................................................... Steel
Paint......................................................................................................................... Powder Coated and Epoxy
Other Related Information
Floor To Belt Height............................................................................................................................. 27-1/8 in.
No Of Pressure Rollers..................................................................................................................................... 2
Conveyor Belt Length.......................................................................................................................... 41-1/4 in.
Conveyor Belt Width.................................................................................................................................. 10 in.
Belt Roller Size......................................................................................................................................... 3/4 in.
No Of Dust Ports.............................................................................................................................................. 1
Dust Port Size.............................................................................................................................................. 4 in.
Other Specifications:
ISO Factory .................................................................................................................................................. ISO 9001
Country Of Origin ............................................................................................................................................... China
Warranty ........................................................................................................................................................... 1 Year
Serial Number Location ........................................................................................................... ID Label on Headstock
Assembly Time ................................................................................................................................................. 1 Hour
Sound Rating ..................................................................................................................................................... 80 dB
Features:
Quick disconnect smooth sweep 90 degree 4 in. dust port
Variable speed conveyor
Wheels and handles for mobility

  
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor-
tance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
WEARING PROPER APPAREL. Do not wear
clothing, apparel, or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to avoid
accidental slips which could cause a loss of work-
piece control.
HEARING PROTECTION. Always wear hear-
ing protection when operating or observiing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.
MENTAL ALERTNESS. Be mentally alert when
running machinery. Never operate under the
influence of drugs or alcohol, when tired, or when
distracted.
OWNER’S MANUAL. Read and understand
this owner’s manual BEFORE using machine.
Untrained users can be seriously hurt.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are not approved safety glasses.
HAZARDOUS DUST. Dust created while using
machinery may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece material,
and always wear a NIOSH-approved respirator to
reduce your risk.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
SECTION 1: SAFETY

  

DISCONNECTING POWER SUPPLY.Alwaysdis-
connect machine from power supply before ser-
vicing, adjusting, or changing cutting tools (bits,
blades,cutters, etc.). Make sure switchisin OFF
positionbeforereconnectingtoavoidanunexpect-
edorunintentionalstart.
APPROVED OPERATION. Untrained operators
can be seriously hurt by machinery. Only allow
trained or properly supervised people to use
machine. When machine is not being used, dis-
connect power, remove switch keys, or lock-out
machinetopreventunauthorizeduse—especially
aroundchildren.Makeworkshopkidproof!
DANGEROUS ENVIRONMENTS. Donotuse
machinery in wet or rainy locations, cluttered
areas, around flammables, or in poorly-lit areas.
Keep work area clean, dry, and well-lighted to
minimizeriskofinjury.
ONLY USE AS INTENDED. Only use machine
for its intended purpose. Never modify or alter
machineforapurposenotintendedbythemanu-
facturerorseriousinjurymayresult!
USE RECOMMENDED ACCESSORIES.Consult
thisowner’smanualorthemanufacturerforrec-
ommended accessories. Using improper acces-
sorieswillincreasetheriskofseriousinjury.
CHILDREN & BYSTANDERS. Keepchildren
andbystandersasafedistanceawayfromwork
area.Stopusingmachineifchildrenorbystand-
ersbecomeadistraction.
REMOVE ADJUSTING TOOLS.Neverleave
adjustmenttools,chuckkeys,wrenches,etc.inor
onmachine—especiallynearmovingparts.Verify
removalbeforestarting!
SECURING WORKPIECE. When required, use
clampsorvises to secure workpiece. A secured
workpieceprotectshandsandfreesbothofthem
tooperatethemachine.
FEED DIRECTION.Unlessotherwisenoted,feed
work against the rotation of blades or cutters.
Feedinginthesamedirectionofrotationmaypull
yourhandintothecut.
FORCING MACHINERY.Donotforcemachine.
Itwilldo the job safer and better attheratefor
whichitwasdesigned.
GUARDS & COVERS. Guards and covers can
protect you from accidental contact with moving
parts or flying debris. Make sure they are prop-
erlyinstalled,undamaged,andworkingcorrectly
beforeusingmachine.
NEVER STAND ON MACHINE.Seriousinjuryor
accidental contact with cutting tool may occur if
machineistipped.Machinemaybedamaged.
STABLE MACHINE. Unexpectedmovementdur-
ingoperationsgreatlyincreasestheriskofinjury
and loss of control. Verify machines are stable/
secure and mobile bases (if used) are locked
beforestarting.
AWKWARD POSITIONS. Keep proper footing
andbalanceatalltimeswhenoperatingmachine.
Donotoverreach!Avoidawkwardhandpositions
that make workpiece control difficult or increase
theriskofaccidentalinjury.
UNATTENDED OPERATION. Neverleave
machinerunningwhileunattended.Turnmachine
offandensureallmovingpartscompletelystop
beforewalkingaway.
MAINTAIN WITH CARE.Followallmaintenance
instructions and lubrication schedules to keep
machineingoodworkingcondition.Animproperly
maintainedmachinemayincreasetheriskofseri-
ousinjury.
CHECK DAMAGED PARTS. Regularly inspect
machine for damaged parts, loose bolts, mis-
adjusted or mis-aligned parts, binding, or any
other conditions that may affect safe operation.
Alwaysrepairorreplacedamagedormis-adjust-
edpartsbeforeoperatingmachine.
EXPERIENCING DIFFICULTIES. Ifatanytime
youare experiencing difficulties performing the
intended operation,stopusingthemachine!
Contactour Technical Support Department at
(570)546-9663.

  
Additional Safety for Drum Sanders
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to decrease the
risk of operator injury. If normal safety pre-
cautions are overlooked or ignored, serious
personal injury may occur.
KICKBACK.

       
       


WORKPIECE FEED RATE.

        
       


AVOIDING ENTANGLEMENT.
        
      
      


HAND PLACEMENT.



      

WORKPIECE SUPPORT.    




WORKPIECE QUANTITY.    




WORKPIECE INSPECTION.  
      


       

DEPTH OF CUT.
          


WORKPIECE DIMENSIONS.  




WORKPIECEMATERIAL.


ALLERGIC REACTIONS.    


     

BODY PLACEMENT. 
       


  
SECTION 2: POWER SUPPLY
Availability
Before installing the machine, consider the avail-
ability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocu-
tion, fire, or equipment damage, installation work
and electrical wiring must be done by a qualified
electrician in accordance with all applicable codes
and standards.
Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
connected to the power
supply.
Full-Load Current Rating
The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.
Full-Load Current Rating at 110V... 11.2 Amps
The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.
If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid over-
loading the machine during operation and make
sure it is connected to a power supply circuit that
meets the requirements in the following section.
For your own safety and protection of
property, consult a qualified electrician if
you are unsure about wiring practices or
electrical codes in your area.
Circuit Requirements
Note: The circuit requirements listed in this man-
ual apply to a dedicated circuit—where only one
machine will be running at a time. If this machine
will be connected to a shared circuit where mul-
tiple machines will be running at the same time,
consult a qualified electrician to ensure that the
circuit is properly sized for safe operation.
A power supply circuit includes all electrical
equipment between the main breaker box or fuse
panel in your building and the incoming power
connections inside the machine. This circuit must
be safely sized to handle the full-load current that
may be drawn from the machine for an extended
period of time.
This machine is prewired to operate on a 110V
power supply circuit that has a verified ground and
meets the following requirements:
Nominal Voltage ............................... 110V/120V
Cycle ..........................................................60 Hz
Phase........................................... Single-Phase
Minimum Circuit Size......................... 15 Amps

  
Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without yellow
stripes) is the equipment-grounding wire. If repair
or replacement of the power cord or plug is nec-
essary, do not connect the equipment-grounding
wire to a live (current carrying) terminal.
Check with a qualified electrician or service per-
sonnel if you do not understand these grounding
requirements, or if you are in doubt about whether
the tool is properly grounded. If you ever notice
that a cord or plug is damaged or worn, discon-
nect it from power, and immediately replace it with
a new one.
Extension Cords
We do not recommend using an extension cord
with this machine. If you must use an extension
cord, only use it if absolutely necessary and only
on a temporary basis.
Extension cords cause voltage drop, which may
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must
contain a ground wire, match the required plug
and receptacle, and meet the following require-
ments:
Minimum Gauge Size ...........................14 AWG
Maximum Length (Shorter is Better).......50 ft.
Grounding & Plug Requirements
Figure 2. 
Grounding Prong
Neutral Hot
5-15 PLUG
GROUNDED
5-15 RECEPTACLE
Serious injury could occur if you connect
the machine to power before completing the
setup process. DO NOT connect to power
until instructed later in this manual.
SHOCK HAZARD!
Two-prong outlets do not meet the grounding
requirements for this machine. Do not modify
or use an adapter on the plug provided—if
it will not fit the outlet, have a qualified
electrician install the proper outlet with a
verified ground.
This machine MUST be grounded. In the event
of certain malfunctions or breakdowns, grounding
reduces the risk of electric shock by providing a
path of least resistance for electric current.
This machine is equipped with a power cord that
has an equipment-grounding wire and a ground-
ing plug (similar to the figure below). The plug
must only be inserted into a matching receptacle
(outlet) that is properly installed and grounded in
accordance with all local codes and ordinances.

  
Wear safety glasses dur-
ing the entire setup pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
SECTION 3: SETUP
       

Description Qty
  
  
  
  
  
  
  
  
  
  
Needed for Setup
      
    
        
please imme-
diately call Customer Service at [phone]
for advice.

       
Otherwise, filing a freight claim can be difficult.


Unpacking
This machine and its com-
ponents are very heavy.
Get lifting help or use
power lifting equipment
such as a forklift to move
heavy items.
SUFFOCATION HAZARD!
Keep children and pets away
from plastic bags or packing
materials unpacked with this
machine. Discard immediately.

  
Inventory
The following is a description of the main compo-
nents shipped with your machine. Lay the compo-
nents out to inventory them.
If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
NOTICE
If you cannot find an item on this list, check
the mounting location on the machine or the
packaging materials. Sometimes parts are
pre-installed for shipping, or they become
hidden by packaging materials.
Inventory: (Figure 3) Qty
A.  
B. 
 
C.  
D.  
E. 
 
F.  
G.  
H.  
I.  
J.  
K. 
L. 
 
M. 
 
N. 
 
 
 
 
 
 
 
 
 
 
Figure 3.












  
Hardware Recognition Chart

  
Site Considerations
Figure 4.
30"
23"
Infeed ClearanceOutfeed Clearance
Power Connection
Weight Load
Refer to the Machine Data Sheet for the weight
of your machine. Make sure that the surface upon
which the machine is placed will bear the weight
of the machine, additional equipment that may be
installed on the machine, and the heaviest work-
piece that will be used. Additionally, consider the
weight of the operator and any dynamic loading
that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will
be processed through this machine and provide
enough space around the machine for adequate
operator material handling or the installation of
auxiliary equipment. With permanent installations,
leave enough space around the machine to open
or remove doors/covers as required by the main-
tenance and service described in this manual.
See below for required space allocation.
Physical Environment
The physical environment where your machine
is operated is important for safe operation and
the longevity of its components. For best results,
operate this machine in a dry environment that is
free from excessive moisture, hazardous chemi-
cals, airborne abrasives, or extreme conditions.
Extreme conditions for this type of machinery are
generally those where the ambient temperature
range exceeds 41°–104°F; the relative humidity
range exceeds 20–95% (non-condensing); or the
environment is subject to vibration, shocks, or
bumps.
Electrical Installation
Place this machine near an existing power source.
Make sure all power cords are protected from
traffic, material handling, moisture, chemicals,
or other hazards. Make sure to leave access to
a means of disconnecting the power source or
engaging a lockout/tagout device.
Lighting
Lighting around the machine must be adequate
enough that operations can be performed safely.
Shadows, glare, or strobe effects that may distract
or impede the operator must be eliminated.
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.

  
Assembly
Figure 5.


          

Figure 6 

Note: The parts illustrated are displayed "upside
down", as they will be during the assembly steps.
To assemble the drum sander:
1.        

        

Figure 5

Step 4
Left Rear Leg
Right Rear Leg
Mounting Holes
for Wheel Brackets
Short Bottom Brace
Short Top Brace
Oblong Mounting
Holes
Short Top Brace
Short Bottom Brace
Left Front Leg
Right Front Leg
Long Bottom Brace
Long Bottom Brace
Mounting Holes
for Lifting Handles
REAR
FRONT
LEFT
RIGHT
Left
Long Top Brace
Right
Long Top Brace
Step 1
Step 2
Figure 6.

  
6. 
        

      

7.       

Figure 10
5.        

Figure 9
Note: The left and right wheel brackets are
different configurations.
Figure 9.


Figure 10.

2.        
  Figure 7    


Figure 7.

3. 
Figure 8
Figure 8.


4.   



  
8.        
      
       

      
Figure 11
Note: If necessary to align the mounting
holes, slightly loosen the stand fasteners.
Be sure to re-tighten them after securing the
sander assembly.
Figure 11.


9.      
Figure 12
Figure 12.



10. 
Figure 13
Figure 13.


  
Figure 14.
Dust Collection
DO NOT operate the Model G0716 without an
adequate dust collection system. This sand-
er creates substantial amounts of wood dust
while operating. Failure to use a dust collec-
tion system can result in short and long-term
respiratory illness.
Recommended CFM at Dust Port: 400 CFM
Do not confuse this CFM recommendation with
the rating of the dust collector. To determine the
CFM at the dust port, you must consider these
variables: (1) CFM rating of the dust collector,
(2) hose type and length between the dust col-
lector and the machine, (3) number of branches
or wyes, and (4) amount of other open lines
throughout the system. Explaining how to cal-
culate these variables is beyond the scope of
this manual. Consult an expert or purchase a
good dust collection "how-to" book.
       
      
       POWER
SUPPLY       
       
       


         

Connecting Power



Disconnecting Power

        




Power Connection
To connect a dust collection hose:
1.    
Figure 14

2. 
 Note: A tight fit is necessary for proper
performance.