Grizzly G0738 User manual

MODEL G0738
HANGING 3-SPEED
AIR FILTER
OWNER'S MANUAL
(For models manufactured since 1/12)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.


This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre-
hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip-
ment, such as those dust masks that are specially designed to filter
out microscopic particles.

Table of Contents
INTRODUCTION............................................... 2
 
 
 
 
SECTION 1: SAFETY....................................... 5
 
 
SECTION 2: POWER SUPPLY ........................ 8
 
 
 
 
 
SECTION 3: SETUP ....................................... 10
 
 
 
 
 
 
 
 
 
SECTION 4: OPERATIONS ........................... 16
 
 
 
 
 
 
SECTION 5: ACCESSORIES......................... 17
SECTION 6: MAINTENANCE......................... 18
 
SECTION 7: SERVICE ................................... 19
 
 
 
 
 
SECTION 8: WIRING...................................... 21
 
 
SECTION 9: PARTS....................................... 23
 
 
 
 
WARRANTY & RETURNS ............................. 29

 
INTRODUCTION
We are proud to offer this manual with your new
machine! We've made every effort to be exact
with the instructions, specifications, drawings,
and photographs of the machine we used when
writing this manual. However, sometimes we still
make an occasional mistake.
Also, owing to our policy of continuous improve-
ment, your machine may not exactly match the
manual. If you find this to be the case, and the dif-
ference between the manual and machine leaves
you in doubt, check our website for the latest
manual update or call technical support for help.
Before calling, find the manufacture date of your
machine by looking at the date stamped into the
machine ID label (see below). This will help us
determine if the manual version you received
matches the manufacture date of your machine.
For your convenience, we post all available man-
uals and manual updates for free on our website
at www.grizzly.com. Any updates to your model
of machine will be reflected in these documents
as soon as they are complete.
Manufacture Date
of Your Machine
Manual Accuracy
We stand behind our machines. If you have
any questions or need help, use the information
below to contact us. Before contacting, please get
the serial number and manufacture date of your
machine. This will help us help you faster.
Grizzly Technical Support
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: [phone]
Email: [email protected]
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Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Email: [email protected]
Contact Info

 
Identification
To reduce the risk of serious
injury, read and understand
this entire document before
using the machine!
















 
The information contained herein is deemed accurate as of 5/8/2012 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 1Model G0738
MACHINE DATA
SHEET
Customer Service #: [phone] · To Order Call: [phone] · Fax #: [phone]
MODEL G0738 HANGING AIR FILTER, 3-SPEED
Product Dimensions:
Weight................................................................................................................................................................ 31 lbs.
Width (side-to-side) x Depth (front-to-back) x Height................................................................ 20 in. x 17 in. x 10 in.
Footprint (Length x Width)...................................................................................................................... 20 in. x 17 in.
Shipping Dimensions:
Type............................................................................................................................................................. Cardboard
Content........................................................................................................................................................... Machine
Weight................................................................................................................................................................ 34 lbs.
Length x Width x Height....................................................................................................................... 24 x 20 x 13 in.
Electrical:
Power Requirement........................................................................................................... 110V, Single-Phase, 60 Hz
Minimum Circuit Size...................................................................................................................................... 15 Amps
Switch..................................................................................................... ON/OFF Switch and Programmable Remote
Cord Length............................................................................................................................................................ 6 ft.
Cord Gauge.................................................................................................................................................... 18 AWG
Plug Included.......................................................................................................................................................... Yes
Included Plug Type.................................................................................................................................... NEMA 5-15
Motors:
Main
Horsepower............................................................................................................................................. 1/8 HP
Voltage....................................................................................................................................................... 120V
Phase............................................................................................................................................ Single-Phase
Amps.............................................................................................................................................................. 1A
Speed............................................................................................................................ 1200, 1400, 1750 RPM
Cycle......................................................................................................................................................... 60 Hz
Number of Speeds............................................................................................................................................ 3
Main Specifications:
Operation
Airflow Capacity................................................................................................................... 260, 362, 409 CFM
Filtration Rating..................................................................................................................................... 1 Micron
Impeller Information
Impeller Type................................................................................................................................ Squirrel Cage
Impeller Size.............................................................................................................................. 5-1/2 x 5-1/4 in.
Construction
Frame......................................................................................................................................................... Steel
Impeller....................................................................................................................................................... Steel
Paint.......................................................................................................................................... Powder-Coated
Blower Housing.......................................................................................................................................... Steel
Other Specifications:
Warranty ........................................................................................................................................................... 1 Year
Sound Rating ......................................................................................................................................... 62, 67, 69 dB
Machine Data Sheet

 
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor-
tance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
WEARING PROPER APPAREL. Do not wear
clothing, apparel, or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to avoid
accidental slips which could cause a loss of work-
piece control.
HEARING PROTECTION. Always wear hear-
ing protection when operating or observing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.
MENTAL ALERTNESS. Be mentally alert when
running machinery. Never operate under the
influence of drugs or alcohol, when tired, or when
distracted.
OWNER’S MANUAL. Read and understand
this owner’s manual BEFORE using machine.
Untrained users can be seriously hurt.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are not approved safety glasses.
HAZARDOUS DUST. Dust created while using
machinery may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece material,
and always wear a NIOSH-approved respirator to
reduce your risk.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
SECTION 1: SAFETY

 

DISCONNECTING POWER SUPPLY.Alwaysdis-
connect machine from power supply before ser-
vicing, adjusting, or changing cutting tools (bits,
blades, cutters, etc.). Make sure switch is in OFF
positionbeforereconnectingtoavoidanunexpect-
edorunintentionalstart.
APPROVED OPERATION. Untrained operators
can be seriously hurt by machinery. Only allow
trained or properly supervised people to use
machine. When machine is not being used, dis-
connect power, remove switch keys, or lock-out
machinetopreventunauthorizeduse—especially
aroundchildren.Makeworkshopkidproof!
DANGEROUS ENVIRONMENTS. Donotuse
machinery in wet or rainy locations, cluttered
areas,aroundflammables,orindarkareas.Keep
workareaclean,dry,andwell-lighted.
ONLY USE AS INTENDED. Only use machine
for its intended purpose. Never modify machine
forapurposenotintendedbythemanufacturer!
USE RECOMMENDED ACCESSORIES.Consult
thisowner’smanualorthemanufacturerforrec-
ommended accessories. Using improper acces-
sorieswillincreasetheriskofseriousinjury.
CHILDREN & BYSTANDERS. Keepchildren
andbystandersasafedistanceawayfromwork
area.Stopusingmachineifchildrenorbystand-
ersbecomeadistraction.
REMOVE ADJUSTING TOOLS.Neverleave
adjustmenttools,chuckkeys,wrenches,etc.inor
onmachine—especiallynearmovingparts.Verify
removalbeforestarting!
SECURING WORKPIECE. When required, use
clampsorvisestosecureworkpiece.Asecured
workpieceprotectshandsandfreesbothofthem
tooperatethemachine.
FEED DIRECTION.Unlessotherwisenoted,feed
work against the rotation of blades or cutters.
Feedinginthesamedirectionofrotationmaypull
yourhandintothecut.
FORCING MACHINERY.Donotforcemachine.
It will do the job safer and better at the rate for
whichitwasdesigned.
GUARDS & COVERS. Guards and covers can
protect you from accidental contact with moving
parts or flying debris. Make sure they are prop-
erlyinstalled,undamaged, andworkingcorrectly
beforeusingmachine.
NEVER STAND ON MACHINE.Seriousinjuryor
accidental contact with cutting tool may occur if
machineistipped.Machinemaybedamaged.
STABLE MACHINE. Unexpectedmovementdur-
ing operations greatly increases risk of injury or
loss of control. Before starting, verify machines
arestableandmobilebase(ifused)islocked.
AWKWARD POSITIONS. Keep proper footing
andbalanceatalltimeswhenoperatingmachine.
Donotoverreach!Avoidawkwardhandpositions
that make workpiece control difficult or increase
theriskofaccidentalinjury.
UNATTENDED OPERATION. Neverleave
machinerunningwhileunattended.Turnmachine
offandensureallmovingpartscompletelystop
beforewalkingaway.
MAINTAIN WITH CARE.Followallmaintenance
instructions and lubrication schedules to keep
machineingoodworkingcondition.Animproperly
maintainedmachineincreasesriskofinjury.
CHECK DAMAGED PARTS. Regularly inspect
machine for damaged parts, loose bolts, mis-
adjusted or mis-aligned parts, binding, or any
other conditions that may affect safe operation.
Alwaysrepairorreplacedamagedormis-adjust-
edpartsbeforeoperatingmachine.
MAINTAIN POWER CORDS. When disconnect-
ing cord-connected machines frompower,grab
andpulltheplug—NOTthecord.Pullingthecord
maydamage the wires inside. Donothandle
cord/plugwithwethands.Avoidcorddamageby
keepingitawayfromheatedsurfaces,hightraffic
areas,harshchemicals,andwet/damplocations.
EXPERIENCING DIFFICULTIES. Ifatanytime
youare experiencing difficulties performing the
intended operation,stopusingthemachine!
Contactour Technical Support Department at
(570)546-9663.

 
Additional Safety for Air Filters
Like all machinery there is potential danger when operating this air filter. Accidents are fre-
quently caused by lack of familiarity or failure to pay attention. Use this machine with respect
and caution to reduce the risk of operator injury. If normal safety precautions are overlooked or
ignored, serious personal injury may occur.

INTENDED USE.      
       

         

      
      

HAZARDOUS DUST. 
     



LEAD PAINT DUST AND ASBESTOS FIBERS.
        



DUST ALLERGIES.    




WEAR RESPIRATOR.
          
      
      

EMPTYING DUST.
OFF



DISCONNECTING POWER SUPPLY.  
 OFF      
        

      

REGULAR CLEANING.   
      



      

SUSPENDED DUST PARTICLES AND IGNITION
SOURCES.

        

FIRE SUPPRESSION.


IMPELLER HAZARDS.    
        
       
      
 

OPERATING LOCATION.    
       



 
SECTION 2: POWER SUPPLY
Availability
Before installing the machine, consider the avail-
ability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocu-
tion, fire, or equipment damage, installation work
and electrical wiring must be done by a qualified
electrician in accordance with all applicable codes
and standards.
Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
connected to the power
supply.
Full-Load Current Rating
The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.
Full-Load Current Rating at 120V ......... 1 Amp
The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.
If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid over-
loading the machine during operation and make
sure it is connected to a power supply circuit that
meets the requirements in the following section.
For your own safety and protection of
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
Note: The circuit requirements listed in this man-
ual apply to a dedicated circuit—where only one
machine will be running at a time. If this machine
will be connected to a shared circuit where mul-
tiple machines will be running at the same time,
consult a qualified electrician to ensure that the
circuit is properly sized for safe operation.
A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power sup-
ply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)
Circuit Requirements
Nominal Voltage ........................................ 120V
Cycle ..........................................................60 Hz
Phase........................................... Single-Phase
Power Supply Circuit ......................... 15 Amps
Serious injury could occur if you connect
the machine to power before completing the
setup process. DO NOT connect to power
until instructed later in this manual.
        



 
Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without yellow
stripes) is the equipment-grounding wire. If repair
or replacement of the power cord or plug is nec-
essary, do not connect the equipment-grounding
wire to a live (current carrying) terminal.
Check with a qualified electrician or service per-
sonnel if you do not understand these grounding
requirements, or if you are in doubt about whether
the tool is properly grounded. If you ever notice
that a cord or plug is damaged or worn, discon-
nect it from power, and immediately replace it with
a new one.
Extension Cords
We do not recommend using an extension cord
with this machine. If you must use an extension
cord, only use it if absolutely necessary and only
on a temporary basis.
Extension cords cause voltage drop, which may
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must
contain a ground wire, match the required plug
and receptacle, and meet the following require-
ments:
Minimum Gauge Size ...........................16 AWG
Maximum Length (Shorter is Better).......50 ft.
Grounding & Plug Requirements
Figure 1. 
Grounding Prong
Neutral Hot
5-15 PLUG
GROUNDED
5-15 RECEPTACLE
SHOCK HAZARD!
Two-prong outlets do not meet the grounding
requirements for this machine. Do not modify
or use an adapter on the plug provided—if
it will not fit the outlet, have a qualified
electrician install the proper outlet with a
verified ground.
This machine MUST be grounded. In the event
of certain malfunctions or breakdowns, grounding
reduces the risk of electric shock by providing a
path of least resistance for electric current.
This machine is equipped with a power cord that
has an equipment-grounding wire and a ground-
ing plug (similar to the figure below). The plug
must only be inserted into a matching receptacle
(outlet) that is properly installed and grounded in
accordance with all local codes and ordinances.

 
SECTION 3: SETUP
Your machine was carefully packaged for safe
transportation. Remove the packaging materials
from around your machine and inspect it. If you
discover any damage, please call us immediately
at [phone] for advice.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi-
tion of your shipment, inventory the contents.
Unpacking
SUFFOCATION HAZARD!
Keep children and pets away
from plastic bags or packing
materials shipped with this
machine. Discard immediately.
       

Description Qty
  
  
  
  
  
  
  
Needed for Setup
To reduce the risk of serious
injury, read and understand
this entire document before
using the machine!
NOTICE
If you cannot find an item on this list, care-
fully check the machine and the packaging
materials. Some of these items may be pre-
installed for shipping or become misplaced
during unpacking.
Inventory
The following is a description of the main compo-
nents shipped with your machine. Lay the compo-
nents out to inventory them.
If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
Shipping Inventory: (Figure 2) Qty
A.  
B.  
C.  
D.  
E.  
Installed & Not Shown Qty
  
  


Figure 2.




 
Power Connection

      


Connecting Power



Figure 3. Connecting power.
Figure 4. Disconnecting power.
Disconnecting Power



Test Run
       

        

      
TroubleshootingPage 19


To test run the machine:
1. 

2. 

3. 
4.        
Figure 5
 ON     

Figure 5.


    



 
5.       



6.        
OFF
7.        
       
ON
8.       
       
      

9. 



OFF
10. 
OFF

 
        

        


      


      
        
    Figure 6  

Site Planning
Figure 6.

Air
Filter

 
Below is a list of things to keep in mind when
selecting a spot for the air filter:
 
       
 

         


 
  

        
       
      

 

Figure 7



Figure 7. 


Air
Filter
It is very important that the hanging air filter
be supported properly.   
      

       


        
     

•        
      


     

        
      
   





 
Mounting to Ceiling

 


         




       

         
   
    



Important: The ceiling hooks must only be
screwed into solid wood. Otherwise, they may pull
out under load and cause the air filter to fall.
ONLY mount the air filter unit to joists or
table that can hold at least 100 lbs. DO
NOT mount the unit only to sheet rock,
pressboard, paneling, or honeycomb wall
panels with expansion-type fasteners. The
fasteners can tear out and the air filter can
fall. Ignoring this caution can result in injury
or property damage.
To mount the air filter to the ceiling:
1. 
 Figure 8     
Figure 9
Figure 9.
ALWAYS have at least 1⁄2" of the machine
hook threaded into the air filter housing to
ensure that the hooks will securely hold the
air filter.
Figure 8.




 
Note: Some positions for the ceiling hooks
may be slightly uneven from each another.
To make up for this, minor adjustments can
be made to the length of the hanging assem-
bly by adjusting the amount that the machine
hook is threaded into the air filter housing
(see Figure 10). If you do this, tighten the
hex nut to secure the hook.
Figure 10.


2.          
      
       
Figure 11
Important: If the joists are covered with sheet
rock or paneling, use a stud finder or other
device to locate the center of the joists.
Joist
Ceiling
Hook
Machine
Hook
Figure 11.
3.       

4. 


THIS AIR FILTER IS TO BE USED FOR
WOOD DUST ONLY. Do not use it to filter
toxic fumes, paint spray, or dissipate smoke
or fumes, which could damage the filters.

 
SECTION 4: OPERATIONS
General
Turning ON & OFF
        
        
ON
Note: The remote control communicates with the
air filter using infrared (IR) and must be pointed
directly at the air filter control panel to work prop-
erly.
Changing Air Flow Speeds






      

Setting Timer


OFF




Filtering
Performance
       
     




  



To calculate the recirculating rate for your
shop space:
1.         


       



Example: The room measures 20' x 20' x
8' and you are operating the air filter at 409
CFM (HI).
20' x 20' x 8' = =
3200 ft3
409 CFM 409 CFM 7.8 Minutes
=
60 Min.
7.8 Min. 7.7 Times per Hour
20' x 20' x 8' = =
3200 ft3
409 CFM 409 CFM 7.8 Minutes
=
60 Min.
7.8 Min. 7.7 Times per Hour
2. 


Step 1       
        

Machine Storage

       
       
      


 
SECTION 5: ACCESSORIES

Some aftermarket accessories can be
installed on this machine that could cause
it to function improperly, increasing the risk
of serious personal injury. To minimize this
risk, only install accessories recommended
for this machine by Grizzly.
NOTICE
Refer to the newest copy of the Grizzly
Catalog for other accessories available for
this machine.
T10503—Inner Filter for Model G0738
T10504—Outer Filter for Model G0738
      
       

Figure 12.



G9955—Bench Top Dual-Fan Dust Filter






Figure 13.
G0573—Two-Speed Floor Air Filter


       
     


  
Figure 14.

 
SECTION 6: MAINTENANCE
Keep the air filter unit
unplugged during all
maintenance procedures.
Ignoring this warning may
result in laceration or
amputation injuries from
accidental startup!
        
        

      
        
     

       

Cleaning Filters
3. 


Optional:Wash the inner filter with water to
remove the remaining dust, then let it air dry
completely.
4.       
        

5.    

Note: During regular use the filters can be cleaned
several times before replacement becomes neces-
sary. To determine whether the filters need to be
replaced, hold them up to the sunlight and visually
inspect them. If you cannot see through the filters
due to cacked dust and grim, replace them before
putting air filter back into operation.
DO NOT use compressed air to blow out the
INNER filter in the following steps. This can
cause damage to the filter.
To change and service the filters:
1. 
2. 
Figure 15



         

    

Always wear a respirator
and safety glasses when
cleaning the filters. Sawdust
maycauseallergicreactions
or respiratory problems.
Figure 15. 



