GroupeSTAHL HOTRONIX FUSION User manual

O P E R AT O R’ S M A N U A L
O P E R AT O R’ S M A N U A L

S E R V I C E H O T L I N E : 8 0 0 . 7 2 7 . 8 5 2 0 H O T R O N I X . C O M
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
When using your heat press,
basic precautions should always be followed,
including the following:
Safety Instructions
Product Warranty Registration
Log onto www.Hotronix.com/registration
You must provide the Hotronix®heat press
serial number and model information.
Read all instructions.
Use heat press only for its intended use.
To reduce the risk of electric shock, do not immerse the heat press in water or other liquids.
Never pull cord to disconnect from outlet, instead grasp plug and pull to disconnect.
Do not allow cord to touch hot surfaces, allow heat press to cool completely before storing.
Do not operate heat press with a damaged cord or if the equipment has been dropped or damaged.
To reduce the risk of electric shock, do not disassemble or attempt to repair the heat press. Take it to a
qualied service person for examination and repair. Incorrect assembly or repair could increase the risk
of re, electric shock, or injury to persons when the equipment is used.
This appliance is not intended for use by persons (including children) with reduced physical, sensory or
mental capabilities, or lack of experience and knowledge, unless they have been given supervision or
instruction concerning use of the appliance by a person responsible for their safety.
Close supervision is necessary for any heat press being used by or near children. Do not leave equip-
ment unattended while connected.
Burns can occur when touching hot metal parts.
To reduce the likelihood of circuit overload, do not operate other high voltage equipment on the same
circuit.
If an extension cord is necessary, then a 20 amperage rated cord should be used. Cords rated for less
amperage may overheat. Care should be taken to arrange the cord so that it cannot be pulled
or tripped over.

HOTRONIX®FUSION™
3
S E R V I C E H O T L I N E : 8 0 0 . 7 2 7 . 8 5 2 0 H O T R O N I X . C O M
Safety Instructions
Machine View
Touch Screen Guide
Operating Instructions
Connecting the System
Start Up/Shut Down
Operation Screen
Main Menu
Passwords
Setup Menu
Display Setup
Auto On/Off Setup
Presets Setup
Printing Pressing
Replacement Parts List and Location Guide
Electrical Schematic
Contact
2
4
5
6-15
6
7
8
9
10
11-14
11-12
12
13-14
15
16-17
18
19
Table of Contents

HOTRONIX®FUSION™
ON OFF
4S E R V I C E H O T L I N E : 8 0 0 . 7 2 7 . 8 5 2 0 H O T R O N I X . C O M
Touch Screen
Lift Handle
Over-the-Center
Pressure Adjustment Knob
Machine View
Power ON/OFF Switch
Circuit Breaker
IEC Inlet
Swing Lock
Heat Platen
Swing Handle
Pull Handle
Lower Platen
Base

HOTRONIX®FUSION™ HOTRONIX®FUSION™
5
Fig.1
Fig.2
Fig.3
Fig.4
Fig.5
3/19/10 1:22 PM
3/19/10 1:23 PM3/19/10 1:23 PM
3/19/10 1:24 PM3/19/10 1:24 PM
329F
5PR 330F 5S
3/19/10 1:25 PM3/19/10 1:25 PM
8
F
0
0
10
330
0
5
3/19/10 1:26 PM3/19/10 1:26 PM
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S E R V I C E H O T L I N E : 8 0 0 . 7 2 7 . 8 5 2 0 H O T R O N I X . C O M
Menu Selection Screen
A scrollable Menu Selection screen provides a quick and easy navigation to
system operations. Use the Up/Down arrow buttons on the Menu
Selection Screen to scroll through the available menus. The large menu
button in the middle displays the selected menu. Press this Menu Button to
choose the menu selection. The smaller top and bottom menu button dis-
plays the previous and next menu selections. (Fig.1)
Touch Screen Guide
Control Bar
Each screen has a control bar display at the bottom. This bar displays the
current Date, Time and the Stahls’ Hotronix®logo.
Navigation
Most screens have a Cancel or Back button to close the current screen
without saving any changes and will return the user to the previous screen.
(Fig. 4)
Editing
Editable elds are displayed as text boxes with a white background.
Selecting an editable eld will display a Keypad that can be used to edit
the eld value. (Fig.2)
Keyboard / Keypad Display
The Keyboard/Keypad display is used for data entry purposes. The
Keypad can be used to enter text or numeric data when required. It also
provides function keys for Cancel, Enter, and Backspace/Clear (“<”) keys.
Also a mode key may be present between the Cancel and Enter key. The
mode key can switch between upper and lower case letters and numeric
and other characters that maybe entered using the Keyboard/Keypad.
Typically the current value is displayed in the Keypad value display at the
top of the screen. Use the Keypad to change the current value. Use the
Enter key to accept the change or the Cancel key to exit without accepting
the change to the current value. The Keyboard/Keypad display is also used
for password entry. Password characters will be displayed with “*” in place
of the password value. (Fig.5)
Increasing / Decreasing Values
In addition to editable elds, an Up/Down arrow button may be provided to
increase or decrease values, or scroll through a list of values. The
Up/Down arrow button (in most cases) can be held down to automatically
increase or decrease the value. (Fig.3)
Main Menu
Shutdown
Operation
Setup
ENTER PASSWORD
CANCEL
Override : 8s, 10s, 320F, 5PR
Counter : 0
Main Menu
Preset Setup
BACK
Preset Name :New Preset 1
New Preset 1
New Preset 2
DELETENEW
Timer 4 : s
Timer 3 : s
Timer 2 : s
Timer 1 : s Temperature 1 : F
Temperature 2 : F
Pressure :
Temperature :
CANCEL ENTER

HOTRONIX®FUSION™
HOTRONIX® FUSION™
1.
6
1.1
S E R V I C E H O T L I N E : 8 0 0 . 7 2 7 . 8 5 2 0 H O T R O N I X . C O M
Connecting the System
Connect the power cord into the IEC inlet located in the back of the Press. (1.1)
Connect the opposite end of the cord into a properly grounded electrical outlet with a sufcient amperage rating.
Voltage
120 Volt - The Hotronix® Fusion™ requires a full 20 amp grounded circuit for
120 volt operation.
220 Volt - The Hotronix® Fusion™ requires a full 10 amp grounded circuit for
220 volt operation.
Extension Cords
If used, extension cords should be as short as possible and not less than
12 gauge. Heavy duty cords are recommended.
Circuits
Circuits that have less than 15 amps or that have other high demand equipment or appliances
(especially more than one heat seal machine) plugged in, should not be used.
Note: If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or a similarly qualied
person in order to avoid hazard. Use SJT type, rated 300 V for replacement.
CAUTION Failure to follow these instructions will cause:
1. Erratic controller functions. 2. Inaccurate displays and slow heat-up. 3. The circuit breaker to disengage.
To avoid burns, do not touch the heated platen
during use.
Keep hands clear of the upper platen of the press
during platen lock down as the pressure may
cause injury.
Press should be placed on a sturdy, suitable stand
at least 36″L x 24″W x 29″H.
Work area must be kept clean, tidy and free of
obstructions.
Power supply cord must be disconnected before
cleaning or servicing press.
Operating Instructions
The Hotronix®Fusion™Operating Instructions are designed with the user in mind. Carefully read and follow the
step-by-step instructions for best results.

HOTRONIX®FUSION™ HOTRONIX®FUSION™
3.4
2.
7
3.
2.22.1
3.3
190 F190 F
S E R V I C E H O T L I N E : 8 0 0 . 7 2 7 . 8 5 2 0 H O T R O N I X . C O M
To shut down your Fusion™Press:
Select the “Main Menu” button in
the operation screen. (3.1)
Then select the “Shutdown”.
function in the Main Menu or ip
the power switch to the off position.
(3.2)
When the heat platen is above
100°F (38°C), the current platen
temperature is displayed on a
orange background as a warning
of the current platen temperature.
(3.3)
Note: During this time, the Shutdown operation can be exited by simply pressing the touch screen. The Dream Board
will exit the Shutdown screen and return to the Main Menu.
Once the platen has cooled below 100° F (38° C), the touch screen will go blank. (3.4)
Note: The Hotronix®Fusion™is equipped with an Auto Sleep Mode. When the machine is not in use for a period of
four hours, it will enter an energy saving sleep mode. To restore to normal operating mode, press the touch screen
and allow the heat press to return to the target temperature.
Start Up
Shut Down
To start up your Fusion™Press:
Flip the Power switch to the “On”
position. (The power switch is
located on the top of the control
housing). (2.1) During the startup,
a splash screen is shown for
approximately 3 seconds. This
screen displays the Hotronix®logo
and current software version
information. (2.2)
Version : 1.0 X7
3/19/10 1:27 PM
New Preset 1 : 8s, 10s, 330F, 5PR
330F
5PR Counter : 1
Main Menu
330F
5S
3/19/10 1:28 PM
Main Menu
Shutdown
Operation
Setup
3/19/10 1:28 PM
Main Menu
Shutdown
Operation
Setup

HOTRONIX®FUSION™
4.
8S E R V I C E H O T L I N E : 8 0 0 . 7 2 7 . 8 5 2 0 H O T R O N I X . C O M
The Operation Screen is the rst screen displayed after the splash screen and start up has completed. This screen
provides all the printing functions.
Presets
Saved Presets are displayed at the top of the Operation screen. Presets
can be selected using the Left and/or Right arrow keys at the top left and
right corners of the screen. Only the left arrow key is displayed when
only one Preset is present. The Preset displays the Time1(s), Time 2(s),
Temperature(F) and Pressure(PR). (4.1)
The example shown depicts a Preset with the name of “New Preset 1”, a
rst timer of 8 seconds, a second timer of 10 seconds, and a temperature
of 330°F using a platen pressure of 5. (4.1)
Actual Readings
The Actual Temperature and Pressure readings are displayed on the left
side of the Operation screen. These are the current Heat Press readings.
(4.2)
Target Settings
Target Temperature and Timer settings are displayed on the right side of
the screen. These settings may be overridden. (4.2)
To change these settings, select the Target Temperature and/or Timer
display and adjustment Up/Down arrows will be displayed. Use the
Up/Down adjustment arrows to change the Target Temperature and/or
Timer. (4.3)
The Preset display name at the top of the screen will change to “Override”
to indicate the Preset has been manually changed. (4.3)
Note: During the print process, the Target Timer setting will change to
display a count down timer showing the remaining time on the printing
process.
Job Counter
A Job Counter is displayed in the bottom middle of the screen. The Job
Counter counts the total number of complete print cycles performed using
the current Preset or Override settings. Exiting the Operation screen or
changing the Preset will reset the Job Counter to 0. Changing an Override
setting does not reset the Job Counter to 0. (4.4)
Main Menu Button
Use the Main Menu button to exit the Operation screen and proceed to the
Main Menu. (4.4)
Operation Screen
3/19/10 1:30 PM
New Preset 1 : 8s, 10s, 330F, 5PR
330F
5PR Counter : 0
Main Menu
330F
8S
3/19/10 1:31 PM
Override : 8s, 10s, 320F, 5PR
326F
5PR Counter : 0
Main Menu
320F
8S
3/19/10 1:32 PM
Override : 8s, 10s, 330F, 5PR
320F
5PR Counter : 1
Main Menu
320F
10S
3/19/10 1:29 PM
New Preset 1 : 8s, 10s, 330F, 5PR
330F
5PR Counter : 0
Main Menu
330F
5S

HOTRONIX®FUSION™ HOTRONIX®FUSION™
9
5.
5.7
5.5
5.3
5.1
5.8
5.6
5.4
5.2
S E R V I C E H O T L I N E : 8 0 0 . 7 2 7 . 8 5 2 0 H O T R O N I X . C O M
The Main Menu provides access functions of the Fusion™product. The available menus are:
Shutdown, Setup, About, and Operation.
Select the “Operation” Menu to exit
the Main Menu and return to the
Operation screen. (5.1, 5.2)
Select the “About” Menu to display
the Splash Screen. The Splash
screen is displayed for
approximately 3 seconds and
returns to the Main Menu
selection screen. This menu is
useful for displaying the current
software version and production
information. (5.3, 5.4)
The “Setup” Menu selection screen
provides additional system setup
functions not accessible from the
Main Menu. Those functions are:
Presets, Display, Auto On/Off, and
Main Menu. (5.5, 5.6)
Note: A Password is required to access the Setup menu. (refer to pgs 10 -11 for Login information)
Press the “Shutdown” menu to exit
The Fusion™. (5.7, 5.8)
See page 7 for further details.
Main Menu
3/19/10 1:32 PM
New Preset 1 : 8s, 10s, 330F, 5PR
330F
5PR Counter : 1
Main Menu
330F
5S
3/19/10 1:32 PM
New Preset 1 : 8s, 10s, 330F, 5PR
330F
5PR Counter : 1
Main Menu
330F
5S
3/19/10 1:32 PM
Main Menu
Operation
About
Shutdown
3/19/10 1:32 PM
Main Menu
Operation
About
Shutdown
Version : 1.0 X7Version : 1.0 X7
3/19/10 1:33 PM
Main Menu
About
Setup
Operation
3/19/10 1:33 PM
Main Menu
About
Setup
Operation
3/19/10 1:34 PM
Main Menu
Setup
Shutdown
About
3/19/10 1:34 PM
Main Menu
Setup
Shutdown
About
3/19/10 1:34 PM
Setup Menu
Main Menu
Auto On/Off
Presets
3/19/10 1:34 PM
Setup Menu
Main Menu
Auto On/Off
Presets
3/19/10 1:34 PM
Main Menu
Shutdown
Operation
Setup
3/19/10 1:34 PM
Main Menu
Shutdown
Operation
Setup

HOTRONIX®FUSION™
10
6.
6.8
6.6
6.4
6.2
6.7
6.5
6.3
6.1
S E R V I C E H O T L I N E : 8 0 0 . 7 2 7 . 8 5 2 0 H O T R O N I X . C O M
A password is required to access the Setup Menu and congure certain functions of the Hotronix®Fusion™.
In the Main Menu, press the
“Setup” Menu. (6.1)
Then press the blank password
eld. (6.2)
A Keyboard/Keypad will be
displayed. (6.3)
Enter the letter “U” for a “User
Level” password and press Enter
when complete. (6.4)
Note: You can Select the Cancel
button to exit the Password Entry
screen and return to the previous
screen at any time. (6.5)
If an invalid password is entered,
select the blank password eld and
repeat the previous step. (6.6)
Now you will be automatically
entered into the Setup Menu where
you will have full access to all
Setup functions. (6.7)
Passwords
3/19/10 1:35 PM
Main Menu
Setup
Shutdown
About
3/19/10 1:35 PM
Main Menu
Setup
Shutdown
About
3/19/10 1:36 PM
ENTER PASSWORD
CANCEL
3/19/10 1:36 PM
CANCEL ENTERa-z
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3/19/10 1:36 PM
CANCEL ENTERa-z
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3/19/10 1:37 PM
CANCEL ENTERa-z
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*_
3/19/10 1:38 PM
CANCEL ENTERa-z
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*_
3/19/10 1:38 PM
ENTER PASSWORD
CANCEL
INVALID PASSWORD!
*
3/19/10 1:38 PM
Setup Menu
Main Menu
Auto On/Off
Presets
3/19/10 1:38 PM
Setup Menu
Main Menu
Auto On/Off
Presets
3/19/10 1:40 PM
Setup Menu
Display
Presets
Auto On/Off
3/19/10 1:40 PM
Setup Menu
Display
Presets
Auto On/Off

HOTRONIX®FUSION™ HOTRONIX®FUSION™
11
7.
7.4
7.3
7.2
7.1
S E R V I C E H O T L I N E : 8 0 0 . 7 2 7 . 8 5 2 0 H O T R O N I X . C O M
The Hotronix®Fusion™functions and features can be congured using the Setup menu. These features include:
Presets, Display, Auto On/Off, and Main Menu.
After your password is entered in the setup menu, scroll down and select
the “Display” button. (6.8)
This option will allow you to congure the Temperature Units, Pressure
Units, Display Language and to set the Date and Time. (7.1)
Temperature Units
The Temperature Units can be changed from F (Fahrenheit) to C (Celsius).
This is a global setting and Temperature values will be displayed in the
congured units. Select the Temperature Units button to toggle between
“F” and “C.” Press the Save button to save any changes. (7.2)
Note: You will lose any changes if you leave the Setup Menu without
pressing the “Save” button. You can also use the “Back” or “Cancel”
buttons on Setup Screens to exit the screen and return to the previous
screen.
Pressure Units
The Pressure Units can be changed from PSI (Pressure per Square Inch)
to kPa (kilopascals). Select the Pressure Units button to toggle between
PSI and kPa. These are your global pressure settings that will be displayed
in the congured units. Press the Save button to save any changes. (7.3)
Language
To change the display Language, select the Language button. The
Language selection screen will be displayed. Use the Up/Down arrows
to scroll through the available languages. Once the desired language is
selected, press the “Save” button. (7.4)
Note: Changing and Saving the Language setting requires a restart of the
Fusion™. The machine will automatically restart and return to the Operation
screen using the new Language display settings.
Please refer to page 12 to congure the Date and Time.
Display Setup
Setup Menu
3/19/10 1:42 PM
Display Setup
BACK
Language
Units
Temperature :
Pressure :
C
PSI
Month :
Year :
Hour :
Date & Time
PM
03
2010
01
Day : 19
Minute : 25
SAVE
3/19/10 1:40 PM
Display Setup
BACK
Language
Units
Temperature :
Pressure :
F
PSI
Month :
Year :
Hour :
Date & Time
PM
03
2010
01
Day : 19
Minute : 25
3/19/10 1:40 PM
Display Setup
BACK
Language
Units
Temperature :
Pressure :
F
PSI
Month :
Year :
Hour :
Date & Time
PM
03
2010
01
Day : 19
Minute : 25
3/19/10 1:44 PM
Select Language
CANCEL SAVE
English
Deutsch
Espanol
Francais
3/19/10 1:44 PM
Select Language
CANCEL SAVE
English
Deutsch
Espanol
Francais
3/19/10 1:43 PM
Display Setup
BACK
Language
Units
Temperature :
Pressure :
C
kPa
Month :
Year :
Hour :
Date & Time
PM
03
2010
01
Day : 19
Minute : 25
SAVE

HOTRONIX®FUSION™
12
8.
8.2
8.1
7.6
7.5
S E R V I C E H O T L I N E : 8 0 0 . 7 2 7 . 8 5 2 0 H O T R O N I X . C O M
The system can turn On or Off automatically when congured. The Auto On/Off feature is congured for each day
of the week.
In the Setup Menu, Select the Auto On/Off Button. To congure an Auto
On/Off setting, use the Up/Down selection arrows to select the day of the
week to be congured. Use the Enable/Disable button to enable that day
of the week setting. (8.1)
Note: Each day that you want the system to automatically turn On/Off,
must be Enabled.
When enabled, set the time of day for Auto On and Off events by selecting
the Hour and Minute elds. (8.2) Using the displayed Keyboard/Keypad,
enter the numeric time values and press enter.
Use the AM/PM designator button to toggle between theAM or PM
settings. Select the Save button to save the settings. (8.2)
Note: Selecting another day of the week or exiting the Auto On/Off Setup
screen without saving will result in loss of changes.
Date and Time
To set the Date and Time, select the individual numeric display for the
Month, Day and Year. A numeric Keyboard/Keypad will be displayed. (7.5)
Change the numeric value using the Keypad, then press “Enter” to save
any changes.
Repeat the same process to set the Hour and Minute.
To change the AM/PM designator, select the AM/PM button to toggle
between the AM/PM settings. (7.6)
Press the Save button to save the new Date and Time settings.
Note: It may take a few seconds for the Date and Time display to update
on the Control Bar at the bottom of the screen.
Select the back button to return to the Setup menu. (7.6)
Display Setup
Setup Menu
Auto On/Off Setup
3/19/10 1:29 PM
CANCEL ENTER
1765432
8 09
04_
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3/19/10 1:29 PM
CANCEL ENTER
1765432
8 09
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3/19/10 1:47 PM
Automatic On and Off Setup
BACK
Disabled
Auto On :
Auto Off :
AM
12
12 PM
00
00
Sunday
Monday
Tuesday
Wednesday
Thursday
3/19/10 1:48 PM
Automatic On and Off Setup
BACK
Enabled
Auto On :
Auto Off :
AM
07
03 PM
00
30
Sunday
Monday
Tuesday
Wednesday
Thursday
SAVE
3/19/10 1:45 PM
Display Setup
BACK
Language
Units
Temperature :
Pressure :
C
kPa
Month :
Year :
Hour :
Date & Time
AM
04
2010
01
Day : 02
Minute : 45
SAVE

HOTRONIX®FUSION™ HOTRONIX®FUSION™
13
9.
9.6
9.5
9.3
9.29.1
9.4
S E R V I C E H O T L I N E : 8 0 0 . 7 2 7 . 8 5 2 0 H O T R O N I X . C O M
Presets are congured using the Preset Setup screen. A Preset can have 1 - 4 Timer values, 2 Temperature values,
1 Platen Pressure setting, and a descriptive Name.
In the Setup Menu, Select the
“Presets” button. (9.1)
Use the Up/Down arrows to scroll
through the list of Presets and
select a Preset for editing. (9.2)
Preset Name
A descriptive name for identifying a Preset, limited to 20 characters in
length. A Preset Name can be added to the Preset list by selecting the
“New” button. (9.3)
Enter a Preset Name by pressing
the “Preset Name” eld. (9.4)
A keyboard/Keypad will be
displayed. Name the Preset and
press “Enter.” (9.5)
Press the “Save” button to save the new Preset. (9.6)
Note: The new Preset must be Saved before it can be displayed in the
list. Also, any changes to a Preset must be Saved before selecting a new
Preset in the list and before exiting the Preset Setup screen or any
changes will be lost.
Press the Delete button if you wish to remove any selected Preset from
the list. (9.6)
Note: this function cannot be undone.
Presets Setup
Setup Menu
Display Setup
3/19/10 1:50 PM
Setup Menu
Presets
Main Menu
Display
3/19/10 1:50 PM
Setup Menu
Presets
Main Menu
Display
3/19/10 1:51 PM
Preset Setup
BACK
Preset Name :New Preset 1
8
F
New Preset 1
New Preset 2
DELETENEW
Timer 4 : s
Timer 3 : s
Timer 2 : s
Timer 1 : s
0
0
Temperature 1 : F
10
330
Temperature 2 : F
0
Pressure : 5
Temperature :
3/19/10 1:53 PM
Preset Setup
BACK
Preset Name :New Preset 1
8
F
New Preset 1
New Preset 2
DELETENEW
Timer 4 : s
Timer 3 : s
Timer 2 : s
Timer 1 : s
0
0
Temperature 1 : F
10
330
Temperature 2 : F
0
Pressure : 5
Temperature :
3/19/10 1:56 PM
CANCEL ENTERA-Z
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New Preset 3_
3/19/10 1:56 PM
CANCEL ENTERA-Z
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New Preset 3_
3/19/10 1:54 PM
Preset Setup
BACK
Preset Name :New Preset 1
8
F
New Preset 1
New Preset 2
DELETENEW
Timer 4 : s
Timer 3 : s
Timer 2 : s
Timer 1 : s
0
0
Temperature 1 : F
10
330
Temperature 2 : F
0
Pressure : 5
Temperature :
3/19/10 1:58 PM
Preset Setup
BACK
Preset Name :New Preset 3
8
F
New Preset 1
New Preset 2
New Preset 3
DELETENEW
Timer 4 : s
Timer 3 : s
Timer 2 : s
Timer 1 : s
0
0
Temperature 1 : F
10
330
Temperature 2 : F
0
Pressure : 5
Temperature :
SAVE

HOTRONIX®FUSION™
14
9.12
9.10
9.8
9.11
9.9
9.7
S E R V I C E H O T L I N E : 8 0 0 . 7 2 7 . 8 5 2 0 H O T R O N I X . C O M
Timer
Timers can be set using values 0 – 999 seconds. Entering a value of 0 seconds disables a Timer and it will not be
used or displayed in the Preset selection on the Operation screen.
Select the “Timer” eld (Timer 1,2,3
or 4) to open a Keyboard/Keypad
to change the Timer setting. (9.7)
Select the desired time and press
“Enter”. (9.8)
Temperature
Temperatures can be set from 32°F - 430°F (0° - 221°C). Setting a Temperature value to 0 (Fahrenheit) disables the
Temperature setting. Select the Temperature eld to open a Keyboard/Keypad to change the Temperature settings.
(9.9)
Use the Temperature F or C button
to toggle the Temperature units for
display and/or entry between
Fahrenheit and Celsius. (9.9)
Select the desired temperature and
press “Enter”. (9.10)
Pressure
This is the recommended Preset Platen Pressure setting. This has a valid range of 0 - 9.A “0” Pressure readout would
indicate no pressure at all and “9” would indicate very heavy pressure.
Select the Pressure eld to display
a Keyboard/Keypad for editing this
value. (9.11,)
Select the desired pressure and
press “Enter.” (9.12)
Presets Setup
Setup Menu
3/19/10 2:00 PM
PRESET SETuP
BACK
Preset Name :New Preset 3
10
F
New Preset 1
New Preset 2
New Preset 3
DELETENEW
timer 4 : S
timer 3 : S
timer 2 : S
timer 1 : S
0
0
temPerature 1 : F
15
330
temPerature 2 : F
0
Pressure : 5
temPerature :
3/19/10 2:02 PM
CANCEL ENTER
1765432
8 09
08_
<
3/19/10 2:02 PM
CANCEL ENTER
1765432
8 09
08_
<
3/19/10 2:03 PM
PRESET SETuP
BACK
Preset Name :New Preset 3
10
F
New Preset 1
New Preset 2
New Preset 3
DELETENEW
timer 4 : S
timer 3 : S
timer 2 : S
timer 1 : S
0
0
temPerature 1 : F
15
330
temPerature 2 : F
0
Pressure : 5
temPerature :
3/19/10 2:05 PM
CANCEL ENTER
1765432
8 09
310_
<
3/19/10 2:05 PM
CANCEL ENTER
1765432
8 09
310_
<
3/19/10 2:06 PM
PRESET SETuP
BACK
Preset Name :New Preset 3
10
F
New Preset 1
New Preset 2
New Preset 3
DELETENEW
timer 4 : S
timer 3 : S
timer 2 : S
timer 1 : S
0
0
temPerature 1 : F
15
310
temPerature 2 : F
0
Pressure : 5
temPerature :
3/19/10 2:07 PM
CANCEL ENTER
1765432
8 09
6_
<
3/19/10 2:07 PM
CANCEL ENTER
1765432
8 09
6_
<

HOTRONIX®FUSION™ HOTRONIX®FUSION™
15
10.
10.5
10.4
10.2
10.3
10.1
S E R V I C E H O T L I N E : 8 0 0 . 7 2 7 . 8 5 2 0 H O T R O N I X . C O M
Presets Setup
Prepare to Print
To begin Printing / Pressing, go to the Main Menu and select “Operation” to enter the Operation screen. (10.1)
Note: Be sure you have the correct Preset selected for your application.
You may also manually adjust your
desired Time, Temperature and
Pressure settings (refer to pg 8).
Note: Be sure the Actual press
Temperature has reached the
Target Temperature, (10.2)
When the desired settings are reached you may begin to Print / Press.
When using the “Swing” feature:
Swing the heat platen out and
position the garment and
application. (10.3)
When using the “Draw” feature:
Pull out the lower platen and
position the garment and
application. (10.4)
Swing the heat platen or push the lower platen back into position. Then lower the heat platen into the press position.
The Timer display will automatically initiate a count down and visually and
audibly signal you when to lift the platen off the garment. Immediately lift
the platen to the UP position. (10.5)
Swing the heat platen or pull the lower platen away and proceed
according to your application’s instructions.
Your equipment has automatically reset and you may continue to
Print / Press.
Printing / Pressing
3/19/10 2:08 PM
Main Menu
Operation
About
Shutdown
3/19/10 2:08 PM
Main Menu
Operation
About
Shutdown
3/19/10 2:10 PM
New Preset 1 : 8s, 10s, 330F, 5PR
330F
5PR Counter : 1
Main Menu
330F
5S
3/19/10 2:10 PM
New Preset 1 : 8s, 10s, 330F, 5PR
330F
5PR Counter : 1
Main Menu
330F
1S

HOTRONIX®FUSION™
16 S E R V I C E H O T L I N E : 8 0 0 . 7 2 7 . 8 5 2 0 H O T R O N I X . C O M
Replacement Parts List
Item #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
Part #
Kit 3-6942
1-2199
1-2255
3-1011-245
1-2203
2-1006-93
1-2206
1-2204
2-1664
2-1006-21
2-1006-1
Kit 3-6943
1-1019-1
1-2217
1-1010-2
1-1012
2-1006-92
1-2201
1-1018-1
1-1054
1-1013
1-2255
1-2194
Kit 3-6911
0175-12
1-2116
1-1024
1-1017-1
2-1006-20
3-1011-244
1-2207
1-1300
1-2208
3-1335
1-1749
1-2164
1-2195
2-1006-65
3-1011-121
1-2182
1-2215
3-1336
2-1029
1-2136
2-1002
1-2189
1-1063
3-1011-217
1-2167
1-2198
1-2197
1-2087
1-1331
1-1759
2-1013-1
Qty.
1
4
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
2
2
3
2
2
2
1
2
1
6
6
6
1
1
1
1
1
1
1
4
4
1
1
1
1
1
1
1
Part Name
Base Assembly
Rubber Foot
Right Upper Link
Low Prole SHCS
Stop Collar
Hex Nut
Hand Retractable Plunger
Steel Pin
Upper Casting
Washer
Castle Nut
Adjustment Casting
E-Clip
Steel Shim
Adjustment Spindle
Adjustment Knob
Spherical Washer
Ball Plunger
Roll Pin
Swing Knob
Lift Rod Bushing
Left Upper Link
Guide Tube
Undercarriage
Handle Spacer
Foam Grip
Lift Link
Clevis Pin
Nylon Lock Nut
Screw, Cap But Hd. 3/8-16 x ¾″
Inner Lift Arm (Thick)
Bearing
Outer Lift Arm (Thin)
C-Frame
Slide Rail
Draw Tray
Compression Spring
Nylon Washer
Shoulder Bolt
Draw Handle
Quick Change Pin
Adaptor Plate
Lower Platen
Silicone Pad 16″x20″ (Blue)
Heat Platen (16″x20″)
Heater Cover
Finish Washer
Cover Screw
Touch Screen Controller
Control Housing Overlay
Control Housing
Power Switch
Breaker
IEC Inlet
Power Cord

HOTRONIX®FUSION™ HOTRONIX®FUSION™
17
39
1
26
45
28
3
30
32
27
25
21
19
32
17
31
14
15
49
13
46
8
18
5
20 11
6
12
9
10
44
43
41
42
7
40
38
36
37
34
4
35
2
51
50
54
53
52
22
29
16
24
33
55
47
48
23
S E R V I C E H O T L I N E : 8 0 0 . 7 2 7 . 8 5 2 0 H O T R O N I X . C O M
Parts Location Guide

HOTRONIX®FUSION™
18
Electrical Schematic
Ground to Frame
Power
ON/OFF Switch
CB
IEC Inlet
L
N
14 GA.
White
Black
1
78
9
4
5
6
32
25 Pin Receptical Connector
J4 Mate-N-Lock
9 Pin Power Connector
1800W Heater - 120V - 60Hz
1
25 14
13
RTD
Heater Wire
Heater Wire
White
Black
Proximity Switch
SW2
Strain Gage
White
Black
Red
Green
W
B
120V Version
J4 Mate-N-Lock
9 Pin Power Connector
Power
ON/OFF Switch
CB
IEC Inlet
L
N
White
Black
1
78
9
4
5
6
32
25 Pin Receptical Connector
J4 Mate-N-Lock
9 Pin Power Connector
1800W Heater - 230V - 50/60Hz
1
25 14
13
RTD
Heater Wire
Heater Wire
White
Black
Proximity Switch
SW2
Strain Gage
White
Black
Red
Green
W
B
CE 230V Version
Power
ON/OFF Switch
IEC Inlet
L
N
White
Black
1800W Heater - 220V - 50/60Hz
RTD
CB
10 Amp
CB
10 Amp
14 GA.
Ground to Frame
Out to J4 Mate-N-Lock
9 Pin Power Connector
Out to J4 Mate-N-Lock
9 Pin Power Connector
White
Black
Out to 25 Pin
Receptical Connector
U.S. 220V Version
Out to J4 Mate-N-Lock
9 Pin Power Connector
Triac
White
Red
Black
14 GA.
Ground to Frame
Triac
White
Red
Black
Out to Triac

HOTRONIX®FUSION™
Rev. A 9-12 Doc. XF 9-12
Stahls’ Hotronix®
One Paisley Park
Carmichaels, PA 15320
U.S.A.
Technical Support
800 . 727 . 8520
Monday - Friday
8am - 7pm EST
Customer Service
800 . 727 . 8520
Monday - Friday
8am - 5pm EST
Replacement Parts
800 . 727 . 8520
8am - 7pm EST
Web
Hotronix.com
Contact us
This document includes multiple trademarks and describes equipment covered by many patents
that are owned by GroupeSTAHL and/or its subsidiaries. GroupeSTAHL enforces its rights
to protect these intellectual properties. © 2012

One Paisley Park . Carmichaels, PA 15320, U.S.A.
Tech Support - Customer Service - Replacement Parts: 800 . 727 . 8520
Web: Hotronix.com
Proudly made in the U.S.A.