Grundfos iSolutions Monitor User manual

iSOLUTIONS MONITOR
Sensor box and wired sensor
Installation and operating instructions
GRUNDFOS INSTRUCTIONS

iSOLUTIONS MONITOR
English (GB)
Installation and operating instructions ................4
中文 (CN)
安装和使用说明书 .............................49
Appendix A.................................93
3
Table of contents

English (GB) Installation and operating instructions
Original installation and operating instructions
Table of contents
1. General information ........................... 5
1.1 Hazard statements ............................ 5
1.2 Notes ................................... 6
1.3 Special notes ............................... 7
2. Product introduction .......................... 7
2.1 Sensor box ................................ 7
2.2 Wired sensor ............................... 8
2.3 Applications ................................ 8
3. Identification ............................... 9
3.1 Nameplate of the sensor box ....................... 9
3.2 Nameplate of the wired sensor ......................10
3.3 Type key..................................11
4. Receiving the product..........................11
4.1 Inspecting the product ..........................11
4.2 Supply list .................................12
5. Installation requirements ........................14
5.1 Installation location of sensor box ....................14
5.2 Installation location of sensors ......................15
5.3 Dimensions of the sensor box ......................17
5.4 Dimensions of the wired sensor .....................17
5.5 Physical connection port .........................18
5.6 Measures of ensuring the quality of data transmission .........21
6. Mechanical installation .........................22
6.1 Installing the sensor box to the control cabinet .............22
6.2 Installing the sensor box to the pillar ...................23
6.3 Installing the wired sensor to the pump .................25
6.4 Using the bracket to install the wired sensor...............31
6.5 Installing the SIM card ..........................33
4
English (GB)

7. Electrical installation ..........................34
7.1 Wiring of the sensor box .........................34
7.2 Wiring of the wired sensor ........................37
8. Software configuration .........................38
8.1 Adding the sensor box to the cloud platform ...............38
9. Fault finding the product ........................41
10. Operating and maintaining the product ................43
10.1 Precautions during daily operation ....................43
10.2 Servicing the product ...........................43
11. Technical data ..............................44
12. Disposing of the product ........................48
1. General information
1.1 Hazard statements
The symbols and hazard statements below may appear in Grundfos installation
and operating instructions, safety instructions and service instructions.
DANGER
Indicates a hazardous situation which, if not avoided, will result in
death or serious personal injury.
WARNING
Indicates a hazardous situation which, if not avoided, could result in
death or serious personal injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result in
minor or moderate personal injury.
The hazard statements are structured in the following way:
5
English (GB)

SIGNAL WORD
Description of the hazard
Consequence of ignoring the warning
• Action to avoid the hazard.
1.2 Notes
The symbols and notes below may appear in Grundfos installation and
operating instructions, safety instructions and service instructions.
Observe these instructions for explosion-proof products.
A blue or grey circle with a white graphical symbol indicates that an
action must be taken.
A red or grey circle with a diagonal bar, possibly with a black
graphical symbol, indicates that an action must not be taken or must
be stopped.
If these instructions are not observed, it may result in malfunction or
damage to the equipment.
Tips and advice that make the work easier.
6
English (GB)

1.3 Special notes
Read this document before you install the product. Conduct the
installation according to the steps and tools stated in this document.
Any damage, quality issue or operation failure due to not complying with these
installing and operating instructions will not be covered by the warranty.
2. Product introduction
2.1 Sensor box
The sensor box is used to receive measured data from the sensors and the
data bus. The sensor box can transmit the collected data to the Cloud platform
via Wifi or 4G communication modules.
TM077744
The standard version of sensor box includes 4 configurable input/output
terminals, 2 vibration signal input terminals, and supports Modbus and
GENIBUS protocols.
For the lite version sensor box, the configurable input/output terminals are not
equipped.
7
English (GB)

2.2 Wired sensor
The wired sensors are used to measure the vibration of the target equipment.
Normally, wired sensors are used together with the sensor box. Power is
supplied to the wired sensor via the sensor box, and vibration signals are fed to
the sensor box by the wired sensor.
Z
YX
TM077746
2.3 Applications
The sensor box is used to collect technical data of flow, pressure, temperature,
current and so on. The sensor box is equipped with a wired sensor which can
collect vibration signal, provide basic data for system software and thus realize
the communication between the pump and other equipment or server.
8
English (GB)

3. Identification
3.1 Nameplate of the sensor box
iSOLUTIONS MONITOR S.2.WI.CN
P.C. : 2032
S.N. : 00001
PMAX : 10W
IP : IP65
P
.N. : 99982104
UN : 220VAC,50Hz
MA C1 : 00-14-44-04-bf-9c
MA C2 : 00-14-44-04-bf-9c
1
2
3
4
5
6
7
8
9
TM078080
Nameplate of the sensor box
Pos. Description
1 Product name
2 Product number
3 Rated voltage
4, 5 Physical addresses of corresponding
Ethernet ports ETH1 and ETH2
6 Production year and week
7 Serial number
8 Maximum power
9 Water-proof and dust-proof grade
9
English (GB)

3.2 Nameplate of the wired sensor
iSS
OLUTION MONITOR
3
1
4
5
2
TM078550
Nameplate of the wired sensor
Pos. Description
1 Tri-axial coordinate of the sensor box
2 Product name
3 Product serial number
4 Product number
5 Water-proof and dust-proof grade
10
English (GB)

3.3 Type key
Example: iSOLUTIONS MONITOR S.2.WI.CN
Code Explanation Designation
iSOLUTIONS
MONITOR Product type
S
S: Gateway with wired sensor
and IO241
Hardware variant
L : Gateway with wired sensor
W: Gateway with wireless
sensor
R: Gateway R3000-4L
2
0: No piece
Number of wired sensor1: One piece of wired sensor
2: Two pieces of wired sensor
WI
WI: WIFI version
Communication interface4G: 4G cellular version
NB: NB-IoT
CN
CN: Mainland China
Sales regionHK: Hong Kong China
AS: Other Asian region
4. Receiving the product
4.1 Inspecting the product
Before installing the product, do the following:
1. Check that the product is as ordered.
2. Check that no visible parts have been damaged.
11
English (GB)

3. If parts are damaged or missing, contact your local Grundfos sales
company.
4.2 Supply list
1
42 3A 3B
TM078703
Pos. Item
1 Sensor box
2 Cables for wired sensor(s)
3
• 3A: 4G antenna
• 3B: WIFI antenna
Only one antenna is delivered
depending on the version of the
sensor box.
4 Power cord
12
English (GB)

5
6
7
8
9
10
11
TM078704
Pos. Item
5Installing panel for U-bolt (for pole-
mounted version)
6 Wired sensor(s) (if any)
7Clip for guide rail (for cabinet-mounted
version)
8 U-bolts (for pole-mounted version)
9 RS485 male connectors
10 RJ45 water-proof connectors
11 CIO aviation femal connectors
Other items delivered with the product include: certification, installation and
operation instructions (Chinese and English).
13
English (GB)

5. Installation requirements
5.1 Installation location of sensor box
The sensor box can be installed in the power distribution cabinet on site.
You can also install the sensor box on the pillar on site if there is no power
distribution cabinet or the cabinet is far away.
For dimension requirements of the pillar, refer to the dedicated section of
Technical data.
TM078083
Related information
● . iSOLUTIONS MONITOR S.x.xx.xxx (standard sensor box)
● . iSOLUTIONS MONITOR L.x.xx.xxx (lite sensor box)
14
English (GB)

5.2 Installation location of sensors
•Pump horizontally installed: the sensor is vertically installed on the
connection part between the pump and motor.
TM077969
Installation location of the sensor on a pump horizontally installed
15
English (GB)

•Pump vertically installed: the sensor is vertically installed on the edge of
the connection part between the pump and motor.
If you want to install the sensor to a vertical pump, make sure
that the width of the installation surface meets the minimum
requirement. Otherwise, use a bracket to install. See sections for
installing the sensors.
TM077970
Installation location of the sensor on a pump vertically installed
Related information
6.3 Installing the wired sensor to the pump
6.4 Using the bracket to install the wired sensor
16
English (GB)

5.3 Dimensions of the sensor box
135
191
328
87
TM077625
5.4 Dimensions of the wired sensor
2 4
42. 5
1 4
21
3 5
34.65
34.65
38.7
21
TM077623
17
English (GB)

5.5 Physical connection port
21
3
4
85
9
12
11 10
76
TM078084
Pos. Port
name Port type Description
1 PWR PG9 gland Power input
2 RF SMA-K+RG178 4G/WIFI antenna
port
3 ETH1 RJ45-29
Ethernet port 1,
supporting the switch
between TCP/IP and
Modbus TCP
protocol
4 ETH2 RJ45-29
Ethernet port 2,
supporting Modbus
TCP protocol
18
English (GB)

Pos. Port
name Port type Description
5 CIO1
M12 aviation plug, 4 pins, A-type
receptacle
PIN Definition
1 GND
2 INPUT
3 NA
4 NA
Sensor port for
pressure,
temperature, flow
and so on
6 CIO2 Same as CIO1
7 CIO3 Same as CIO1
8 CIO4 Same as CIO1
19
English (GB)

Pos. Port
name Port type Description
9 VIB1
M12 aviation plug, 5 pins, A-type
receptacle
PIN Definition
1 NA
2 Z-axis vibration signal
3 Y-axis vibration signal
4 X-axis vibration signal
5 GND
Wired sensor port 1
10 VIB2 Same as VIB1 Wired sensor port 2
11 RS485#1
M12 aviation plug, 4 pins, D-type
receptacle
PIN Definition
1 RS485#1-A
2 RS485#1-B
3 GND
4 24 V+
RS485 port 1,
supporting GENI
protocol
12 RS485#2
M12 aviation plug, 4 pins, D-type
receptacle
PIN Definition
1 RS485#2-A
2 RS485#2-B
3 NA
4 NA
RS485 port 2,
supporting Modbus
RTU protocol
20
English (GB)