Grundfos 97632133 User manual

GRUNDFOS PRODUCT GUIDE
S pumps, range 58
34 to 42 hp
60 Hz ANSI
S_Range_58-60Hz.book Page 1 Thursday, July 8, 2010 2:30 PM

Contents
2
Introduction
Introduction 3
Applications 3
Main constructional features 4
Performance range
Performance range, S pumps 5
Performance range, S pumps, range 58 5
Identification
Type key 6
Pump nameplate 7
FM approval plate 7
Selection of product
Ordering a pump 8
Product range
Standard range 9
Explosion-proof range 11
Explosion proof range with stainless steel impeller 12
Variants
List of variants 13
Construction
Sectional drawings, motors 14
Sectional drawings, pumps 18
Components and material specification 24
Product description
Features 25
Operating conditions 26
Motor range 26
Explosion-proof pumps 27
Pump controllers 27
Wiring diagrams 28
Curve charts/
Technical data
How to read the curve charts 29
Curve conditions 30
Performance tests 30
Certificates 30
Witness test 30
Performance curves
Technical data
S 58 extra-low pressure, 6-pole 32
S 58 low pressure, 4-pole 34
S 58 low pressure, 4-pole 36
S 58 medium pressure, 4-pole 38
S 58 high pressure, 4-pole 40
Accessories
Accessories (for installation) 42
Other accessories 43
Dimensions
Installation on auto coupling 44
Installation on ring stand 48
Dry pit, vertical installation 50
Dry pit, horisontal installation 52
Further product documentation
WebCAPS 54
WinCAPS 55
S_Range_58-60Hz.book Page 2 Thursday, July 8, 2010 2:30 PM

S pumps, range 58
3
Introduction
Introduction
This product guide deals with Grundfos heavy-duty
sewage pumps called S pumps, range 58.
This product guide was printed in July 2010. A newer
version might be available from Grundfos WebCAPS.
Go to WebCAPS Literature to locate and download the
latest version - or insert the link below directly in your
browser to get to the download page:
http://net.grundfos.com/Appl/WebCAPS/
Using the PDF version of this data booklet offers extra
features to the booklet. Double-clicking a product
number listed in the data booklet will open an internet
browser window displaying all technical information
available on the product.
Fig. 1 S pump, range 58
The S pumps, range 58, are a range of free-flow
(SuperVortex) and channel impeller pumps specifically
designed for pumping sewage and wastewater in a
wide range of municipal, private and industrial applica-
tions.
The pumps are made of resistant materials, such as
cast iron and stainless steel. These materials ensure a
proper operation.
The pumps are fitted with motors from 34 hp up to 45 hp
(25 kW up to 32 kW). The motors are 4-pole motors.
The free passage in the pumps is 3, 4 or 4.5" (80, 100
or 115 mm).
The pumps are available for:
• submerged installation on auto-coupling system
• submerged installation, free-standing
• dry-pit installation, vertical
• dry-pit installation, horizontal.
Applications
The S pumps, range 58, are designed for applications,
such as:
• raw water intake
• wastewater treatment plants
• municipal pumping stations
• public buildings
• residential housing
• blocks of apartments
• industries
• parking garages
• underground car parks
• car wash areas
• restaurants and hotels.
The pumps are suitable for both temporary and perma-
nent installation. The lifting bracket fitted on the pumps
facilitates easy transportation to as well as installation
at the installation site.
GrA7835
S_Range_58-60Hz.book Page 3 Thursday, July 8, 2010 2:30 PM

Introduction S pumps, range 58
4
Main constructional features
• leak-proof connections via the Grundfos SmartSeal
gasket system
• double mechanical shaft seal system for reliable
sealing between pumped liquid and motor
• watertight cable entry of corrosion-resistant polya-
mide or cast iron for FM approved pumps
• moisture switch for continuous monitoring of motor
housing and automatic cut-off of power in case liq-
uid penetrates
• self-cleaning channel impeller with long vanes re-
ducing the risk of jamming or clogging, or SuperVor-
tex impeller with high pumping efficency and less
downtime
• SmartTrim system allowing easy adjustment of im-
peller clearance and maintaining maximum pump
efficiency over pump lifetime
• motor in insulation class H (356 °F (180 °C)), enclo-
sure class IP68 with three thermal sensors in stator
windings
• seal condition monitoring via water-in-oil sensor
(optional)
• explosion-proof motors for applications involving
high risk of explosion
• stainless steel versions for use in corrosive or ag-
gressive liquids:
Q: stainless steel impeller, cast iron pump and mo-
tor housing.
S_Range_58-60Hz.book Page 4 Thursday, July 8, 2010 2:30 PM

S pumps, range 58
5
Performance range
Performance range, S pumps
Performance range, S pumps, range 58
TM04 6557 0610TM04 6607 0610
100 150 200 300 400 500 8001000 1500 2000 3000 5000 10000 15000
Q [US GPM]
6
8
10
15
20
30
40
60
80
100
150
200
300
[ft]
H
1010 20 30 40 50 60 7080 100100 200 300 400 600 800
Q [l/s]
2
3
4
5
6
8
1010
20
30
40
50
60
80
[m]
H
60 Hz
50
54
58 62
66
70
20000
0 400 800 1200 1600 2000 2400 2800 3200 3600 4000 4400
Q [US GPM]
15
20
25
30
40
50
60
80
100
120
150
200
[ft]
H
0 50 100 150 200 250
Q [l/s]
5
6
7
8
9
1010
20
30
40
50
60
[m]
H
60 Hz
S Pumps
Range 58
S1.40.A50
S2.40.A80S1.45.A80
S1.30.A50
S_Range_58-60Hz.book Page 5 Thursday, July 8, 2010 2:30 PM

S pumps, range 58
6
Identification
Type key
Code Example S 1 .30 .A50 .420 4 .58H .C .307 .G .N .D
S
ST
Pump type:
Grundfos sewage and wastewater pump
Multi-channel impeller pump installed in a column pipe
1
V
Impeller type:
Single-channel impeller
SuperVortex (free-flow) impeller
Pump passage:
Maximum solids size = Code number from type designation/10 [inch]
A50
Pump discharge:
Nominal diameter of pump discharge port = Code number from type designation/10 [inch]
5"
Output power, P2:
P2 = Code number from type designation/10 [hp]
4
Number of poles:
4-pole motor
58H
58M
58L
Pump range / Pressure version:
High pressure
Medium pressure
Low pressure
S
C
D
H
Installation:
Submersible installation without cooling jacket
Submersible installation with cooling jacket
Dry installation, vertical
Dry installation, horizontal.
Actual impeller diameter:
[mm]
G
Material code for impeller, pump and motor housing:
Impeller, pump housing and motor housing: Cast iron
N
Ex
Pump version:
Non-explosion-proof pump
Explosion-proof pump
B
C
D
Sensor version:
B = S pump with built-in SM 111 module. PTC sensors are connected directly to IO 111 or other PTC relay.
C = Not in use
D = S pump without built-in SM 111 module.
Z Custom-built products
S_Range_58-60Hz.book Page 6 Thursday, July 8, 2010 2:30 PM

Identification S pumps, range 58
7
Pump nameplate
Fig. 2 Pump nameplate
FM approval plate
Fig. 3 Ex approval plate
The approval plate gives the following details:
TM04 6494 1210
Pos. Description
1 Type designation
2 SAP code
3 Serial number
4 Maximum ambient temperature
5 Maximum head
6 Maximum flow
7 Maximum installation depth
8 Enclosure class
9 Number of phases
10 Frequency
11 Rated speed
12 Voltage/current, delta connection
13 Voltage/current, star connection
14 Power input/output
15 Service factor
16 Power factor
17 Insulation class
18 Production code, year/week
19 Weight of the pump
20 Model
2
1
3
5
7
9
10
13
14
16
18
20
4
6
8
11
12
17
19
15
TM04 6495 0210
FM symbol
II Equipment group (II = non-mining)
2 Equipment category (high protection)
G Type of explosive atmosphere
CE CE mark
1180 Number of quality assurance notified body
Ex Motor explosion-proof according to FM standard
b Control of ignition sources
c Constructional safety
d Motor withstands explosion pressure
IIB Gas group (Ethylene)
T3C Maximum surface temperature of the motor is 320 °F
(160 °C)
T4 Maximum surface temperature of the motor is 275 °F
(135 °C)
Gb Equipment protection level, zone 1
Baseefa Certificate number
FM Certificate number
FM
S_Range_58-60Hz.book Page 7 Thursday, July 8, 2010 2:30 PM

S pumps, range 58
8
Selection of product
Ordering a pump
When ordering an S pump, range 58, you need to take
the following four aspects into consideration.
1. Pump
2. Custom-built variation (option)
3. Accessories
4. Controller.
Pump
Use the selection tool in WebCAPS to find the best
suited pump for your application or use the
section Product range on page 9 and the section Type
key on page 6 to identify the pump that best fulfils your
needs. The list below is a detailed description of the
product you get if you order the following pump:
• Pump as specified in the type key
• 50 ft (15 m) cable
• Paint: Graphic grey, NCS S8005-R80B, thickness
150 μ
• Three thermal switches (Klixon), one in each phase,
or three thermal sensors (PTC)
• One moisture switch below the motor top cover (two
moisture switches below the motor top cover on
explosion-proof versions)
• ANSI-HI centrifugal pump, test 1.6-2000
Acceptance level B.
See section Performance curves Technical data for
selection of a standard pump.
Note: Product specific data for the pump can also be
seen in WebCAPS using the product number
97632138.
Custom-built variants
The S pumps can be customised to meet individual
requirements. Many pump features and options are
available for customisation, e.g. explosion-proof
versions, various cable lengths or special materials.
Variants can be seen in section List of variants on page
13. For requirements or designs not included in the list,
contact Grundfos.
Accessories
Depending on the installation type, you may need to
order accessories. See section Accessories on page
42 for selection of the correct accessories.
Note: Ordered accessories are not fitted from factory.
Controller
The following controllers are available:
Grundfos Dedicated Controls (DC).
Pump Product no
S1.30.A50.420.4.58H.C.307.G.N.D 97632138
S_Range_58-60Hz.book Page 8 Thursday, July 8, 2010 2:30 PM

S pumps, range 58
9
Product range
Standard range
* Without hose connection.
** Installation type S and C pumps with discharge flange size 10" (DN 250) and higher are supplied with guide claw mounted on the flange.
*** The horizontal base stand is included in the pump product number.
Pump type Pump
Accessories
*** Horizontal base
stand
To be ordered separately
Vertical base
stand
** Auto-coupling
system
* Ring stand for
portable use
S1.30.A50.340.4.58H.S.290.G.N.D 97632133 - - 97626242 96856262
S1.30.A50.340.4.58H.C.290.G.N.D 97632134 - - 97626242 96856262
S1.30.A50.340.4.58H.D.290.G.N.D 97632135 - 96308238 - -
S1.30.A50.340.4.58H.H.290.G.N.D 97632136 96782930 - - -
S1.30.A50.420.4.58H.S.307.G.N.D 97632137 - - 97626242 96856262
S1.30.A50.420.4.58H.C.307.G.N.D 97632138 - - 97626242 96856262
S1.30.A50.420.4.58H.D.307.G.N.D 97632139 - 96308238 - -
S1.30.A50.420.4.58H.H.307.G.N.D 97632140 96782930 - - -
S1.45.A80.420.4.58L.S.264.G.N.D 97632141 - - 97506541 96790704
S1.45.A80.420.4.58L.C.264.G.N.D 97632142 - - 97506541 96790704
S1.45.A80.420.4.58L.D.264.G.N.D 97632143 - 96856263 - -
S1.45.A80.420.4.58L.H.264.G.N.D 97632144 96856265 - - -
S1.40.A50.420.4.58M.S.278.G.N.D 97632145 - - 97626242 96856262
S1.40.A50.420.4.58M.C.278.G.N.D 97632146 - - 97626242 96856262
S1.40.A50.420.4.58M.D.278.G.N.D 97632147 - 96094523 - -
S1.40.A50.420.4.58M.H.278.G.N.D 97632148 96784437 - - -
S2.40.A80.420.4.58L.S.227.G.N.D 97632149 - - 97506541 96790704
S2.40.A80.420.4.58L.C.227.G.N.D 97632150 - - 97506541 96790704
S2.40.A80.420.4.58L.D.227.G.N.D 97632151 - 96856263 - -
S2.40.A80.420.4.58L.H.227.G.N.D 97632152 96856265 - - -
S2.40.A120.340.6.58E.S.295.G.N.D 97632153 - - 97510049 96856259
S2.40.A120.340.6.58E.C.295.G.N.D 97632154 - - 97510049 96856259
S2.40.A120.340.6.58E.D.295.G.N.D 97632155 - 96856263 - -
S2.40.A120.340.6.58E.H.295.G.N.D 97632156 96856265 - - -
S_Range_58-60Hz.book Page 9 Thursday, July 8, 2010 2:30 PM

Product range S pumps, range 58
10
Standart range with stainless steel impeller
* Without hose connection.
** Installation type S and C pumps with discharge flange size 10" (DN 250) and higher are supplied with guide claw mounted on the flange.
*** The horizontal base stand is included in the pump product number.
Pump type Pump
Accessories
*** Horizontal base
stand
To be ordered separately
Vertical base
stand
** Auto-coupling
system
* Ring stand for
portable use
S1.30.A50.340.4.58H.S.290.Q.N.D 97647810 - - 97626242 96856262
S1.30.A50.340.4.58H.C.290.Q.N.D 97647811 - - 97626242 96856262
S1.30.A50.340.4.58H.D.290.Q.N.D 97647812 - 96308238 - -
S1.30.A50.340.4.58H.H.290.Q.N.D 97647813 96782930 - - -
S1.30.A50.420.4.58H.S.307.Q.N.D 97647814 - - 97626242 96856262
S1.30.A50.420.4.58H.C.307.Q.N.D 97647815 - - 97626242 96856262
S1.30.A50.420.4.58H.D.307.Q.N.D 97647816 - 96308238 - -
S1.30.A50.420.4.58H.H.307.Q.N.D 97647817 96782930 - - -
S1.45.A80.420.4.58L.S.264.Q.N.D 97661423 - - 97506541 96790704
S1.45.A80.420.4.58L.C.264.Q.N.D 97661424 - - 97506541 96790704
S1.45.A80.420.4.58L.D.264.Q.N.D 97661425 - 96856263 - -
S1.45.A80.420.4.58L.H.264.Q.N.D 97661427 96856265 - - -
S1.40.A50.420.4.58M.S.278.Q.N.D 97647818 - - 97626242 96856262
S1.40.A50.420.4.58M.C.278.Q.N.D 97647819 - - 97626242 96856262
S1.40.A50.420.4.58M.D.278.Q.N.D 97647820 - 96094523 - -
S1.40.A50.420.4.58M.H.278.Q.N.D 97647821 96784437 - - -
S2.40.A80.420.4.58L.S.227.Q.N.D 97647822 - - 97506541 96790704
S2.40.A80.420.4.58L.C.227.Q.N.D 97647823 - - 97506541 96790704
S2.40.A80.420.4.58L.D.227.Q.N.D 97647824 - 96856263 - -
S2.40.A80.420.4.58L.H.227.Q.N.D 97647825 96856265 - - -
S2.40.A120.340.6.58E.S.295.Q.N.D 97647826 - - 97510049 96856259
S2.40.A120.340.6.58E.C.295.Q.N.D 97647827 - - 97510049 96856259
S2.40.A120.340.6.58E.D.295.Q.N.D 97647828 - 96856263 - -
S2.40.A120.340.6.58E.H.295.Q.N.D 97647829 96856265 - - -
S_Range_58-60Hz.book Page 10 Thursday, July 8, 2010 2:30 PM

Product range S pumps, range 58
11
Explosion-proof range
* Without hose connection.
** Installation type S and C pumps with discharge flange size 10" (DN 250) and higher are supplied with guide claw mounted on the flange.
*** The horizontal base stand is included in the pump product number.
Pump type Pump
Accessories
To be ordered separately
*** Horizontal base
stand
Vertical base
stand
** Auto-coupling
system
* Ring stand for
portable use
S1.30.A50.340.4.58H.S.290.G.Ex.D 97660672 - - 97626242 96856262
S1.30.A50.340.4.58H.C.290.G.Ex.D 97660673 - - 97626242 96856262
S1.30.A50.340.4.58H.D.290.G.Ex.D 97660674 - 96308238 - -
S1.30.A50.340.4.58H.H.290.G.Ex.D 97660675 96782930 - - -
S1.30.A50.420.4.58H.S.307.G.Ex.D 97660676 - - 97626242 96856262
S1.30.A50.420.4.58H.C.307.G.Ex.D 97660677 - - 97626242 96856262
S1.30.A50.420.4.58H.D.307.G.Ex.D 97660678 - 96308238 - -
S1.30.A50.420.4.58H.H.307.G.Ex.D 97660679 96782930 - - -
S1.45.A80.420.4.58L.S.264.G.Ex.D 97660680 - - 97506541 96790704
S1.45.A80.420.4.58L.C.264.G.Ex.D 97660711 - - 97506541 96790704
S1.45.A80.420.4.58L.D.264.G.Ex.D 97660712 - 96856263 - -
S1.45.A80.420.4.58L.H.264.G.Ex.D 97660713 96856265 - - -
S1.40.A50.420.4.58M.S.278.G.Ex.D 97660714 - - 97626242 96856262
S1.40.A50.420.4.58M.C.278.G.Ex.D 97660715 - - 97626242 96856262
S1.40.A50.420.4.58M.D.278.G.Ex.D 97660716 - 96094523 - -
S1.40.A50.420.4.58M.H.278.G.Ex.D 97660717 96784437 - - -
S2.40.A80.420.4.58L.S.227.G.Ex.D 97660718 - - 97506541 96790704
S2.40.A80.420.4.58L.C.227.G.Ex.D 97660719 - - 97506541 96790704
S2.40.A80.420.4.58L.D.227.G.Ex.D 97660720 - 96856263 - -
S2.40.A80.420.4.58L.H.227.G.Ex.D 97660721 96856265 - - -
S2.40.A120.340.6.58E.S.295.G.Ex.D 97660722 - - 97510049 96856259
S2.40.A120.340.6.58E.C.295.G.Ex.D 97660723 - - 97510049 96856259
S2.40.A120.340.6.58E.D.295.G.Ex.D 97660724 - 96856263 - -
S2.40.A120.340.6.58E.H.295.G.Ex.D 97660725 96856265 - - -
S_Range_58-60Hz.book Page 11 Thursday, July 8, 2010 2:30 PM

Product range S pumps, range 58
12
Explosion proof range with stainless steel impeller
* Without hose connection.
** Installation type S and C pumps with discharge flange size 10" (DN 250) and higher are supplied with guide claw mounted on the flange.
*** The horizontal base stand is included in the pump product number.
Pump type Pump
Accessories
*** Horizontal base
stand
To be ordered separately
Vertical base
stand
** Auto-coupling
system
* Ring stand for
portable use
S1.30.A50.340.4.58H.S.290.Q.Ex.D 97663643 - - 97626242 96856262
S1.30.A50.340.4.58H.C.290.Q.Ex.D 97663644 - - 97626242 96856262
S1.30.A50.340.4.58H.D.290.Q.Ex.D 97663645 - 96308238 - -
S1.30.A50.340.4.58H.H.290.Q.Ex.D 97663646 96782930 - - -
S1.30.A50.420.4.58H.S.307.Q.Ex.D 97663647 - - 97626242 96856262
S1.30.A50.420.4.58H.C.307.Q.Ex.D 97663648 - - 97626242 96856262
S1.30.A50.420.4.58H.D.307.Q.Ex.D 97663649 - 96308238 - -
S1.30.A50.420.4.58H.H.307.Q.Ex.D 97663650 96782930 - - -
S1.45.A80.420.4.58L.S.264.Q.Ex.D 97663691 - - 97506541 96790704
S1.45.A80.420.4.58L.C.264.Q.Ex.D 97663692 - - 97506541 96790704
S1.45.A80.420.4.58L.D.264.Q.Ex.D 97663693 - 96856263 - -
S1.45.A80.420.4.58L.H.264.Q.Ex.D 97663694 96856265 - - -
S1.40.A50.420.4.58M.S.278.Q.Ex.D 97663695 - - 97626242 96856262
S1.40.A50.420.4.58M.C.278.Q.Ex.D 97663696 - - 97626242 96856262
S1.40.A50.420.4.58M.D.278.Q.Ex.D 97663697 - 96094523 - -
S1.40.A50.420.4.58M.H.278.Q.Ex.D 97663698 96784437 - - -
S2.40.A80.420.4.58L.S.227.Q.Ex.D 97663699 - - 97506541 96790704
S2.40.A80.420.4.58L.C.227.Q.Ex.D 97663700 - - 97506541 96790704
S2.40.A80.420.4.58L.D.227.Q.Ex.D 97663701 - 96856263 - -
S2.40.A80.420.4.58L.H.227.Q.Ex.D 97663702 96856265 - - -
S2.40.A120.340.6.58E.S.295.Q.Ex.D 97663703 - - 97510049 96856259
S2.40.A120.340.6.58E.C.295.Q.Ex.D 97663704 - - 97510049 96856259
S2.40.A120.340.6.58E.D.295.Q.Ex.D 97663705 - 96856263 - -
S2.40.A120.340.6.58E.H.295.Q.Ex.D 97663706 96856265 - - -
S_Range_58-60Hz.book Page 12 Thursday, July 8, 2010 2:30 PM

S pumps, range 58
13
Variants
List of variants
Motor
Various cable lengths 82 ft (25 m)
165 ft (50 m)
EMC power cables Screened power cables for variable speed drives
33 ft (10 m)
50 ft (15 m)
82 ft (25 m)
165 ft (50 m)
Special motor Special voltage
PTC thermistors in windings
Special oil Non-toxic Shell Ondina 917
Motor protection
PTC + moisture switch FPV1
Klixon + moisture switch + WIO FPV2a
PTC + moisture switch + WIO FPV2b
Klixon + moisture switch + WIO + PT100 at lower and upper bearing FPV4a
PTC + moisture switch + WIO + PT100 at lower and upper bearing FPV4b
Materials
Stainless steel lifting bracket AISI 316
Stainless steel impeller Variant Q
Stainless steel impeller and pump housing Variant S
Stainless steel Impeller, pump housing and motor housing Variant R
Tests
Test at specified duty on standard impeller curve
Trimmed impeller for specified duty test
Additional test of entire QH curve (incl. report) 5-10 flows from pump performance curve
Different test standard Efficiency guaranteed by Grundfos ISO 9906 grade 1 tolerances
ISO 9906 grade 2 tolerances
Vibration test (incl. report) According to Grundfos factory quality standard
Performance test on dry test stand Not yet available
NPSHr test Not yet available
String test Contact Grundfos
Witness test Contact Grundfos
Miscellaneous
Special packaging Contact Grundfos
Special nameplate Contact Grundfos
Other variants Contact Grundfos
S_Range_58-60Hz.book Page 13 Thursday, July 8, 2010 2:30 PM

S pumps, range 58
14
Construction
Sectional drawings, motors
Fig. 4 Non-explosion-proof motor without cooling jacket
TM04 2306 2308
S_Range_58-60Hz.book Page 14 Thursday, July 8, 2010 2:30 PM

Construction S pumps, range 58
15
Fig. 5 Non-explosion-proof motor with cooling jacket
TM04 2307 2308
S_Range_58-60Hz.book Page 15 Thursday, July 8, 2010 2:30 PM

Construction S pumps, range 58
16
Fig. 6 Explosion-proof motor without cooling jacket
TM04 2308 2308
S_Range_58-60Hz.book Page 16 Thursday, July 8, 2010 2:30 PM

Construction S pumps, range 58
17
Fig. 7 Explosion-proof motor with cooling jacket
TM04 2309 2308
S_Range_58-60Hz.book Page 17 Thursday, July 8, 2010 2:30 PM

Construction S pumps, range 58
18
Sectional drawings, pumps
Fig. 8 S1 pump
TM04 2310 2308
S_Range_58-60Hz.book Page 18 Thursday, July 8, 2010 2:30 PM

Construction S pumps, range 58
19
Fig. 9 SV pump
TM04 2311 2308
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Construction S pumps, range 58
20
Fig. 10 S1 pump with DN 2 > DN 400
TM04 2312 2308
S_Range_58-60Hz.book Page 20 Thursday, July 8, 2010 2:30 PM