GSI Group II Sweep Series User manual

PNEG-1366
12" and 16" Series II Sweep
Quick Disconnect Control Box Kit
Owner’s Manual
PNEG-1366
Date: 12-21-20

2 PNEG-1366 12" and 16" Series II Sweep Quick Disconnect Control Box Kit
Model Number :
Date Delivered:
Date Installed:
Notes:
Personnel operating or working around this equipment should read this manual. This manual
must be delivered with equipment to its owner. Failure to read this manual and its safety
instructions is a misuse of the equipment. Any misuse of the equipment may void the warranty.

Table of Contents
PNEG-1366 12" and 16" Series II Sweep Quick Disconnect Control Box Kit 3
Contents
Chapter 1 Product Overview .................................................................................................................................5
Chapter 2 Safety .....................................................................................................................................................6
Safety Guidelines .................................................................................................................................. 6
Safety Instructions ................................................................................................................................. 7
Operator Qualifications ....................................................................................................................... 11
Chapter 3 Decals ..................................................................................................................................................12
Chapter 4 Introduction ........................................................................................................................................15
General Information ............................................................................................................................ 15
Capacities and Specifications ............................................................................................................. 16
Chapter 5 Assembly ............................................................................................................................................18
Docking Station Mount ........................................................................................................................ 18
Control Panel Conduit Hole (Pre-June 2010) ...................................................................................... 19
Control Panel Installation .................................................................................................................... 20
Control Panel Receptacle Mounting (Current Style Panel) ................................................................. 20
Control Panel and Receptacle Installation .......................................................................................... 20
Guidance Handle Installation .............................................................................................................. 22
Place Control Panel Into Docking Station ........................................................................................... 24
Control Panel Setup ............................................................................................................................ 25
Calibration ........................................................................................................................................... 30
Operation ............................................................................................................................................ 31
Chapter 6 Start-Up ...............................................................................................................................................32
Perform Pre-Start Checks ................................................................................................................... 32
Start the Auger .................................................................................................................................... 33
Chapter 7 Operation ............................................................................................................................................34
Operating the Sweep Auger ................................................................................................................ 34
Operating the Sweep Auger Control Panel ......................................................................................... 35
Chapter 8 Shut Down ...........................................................................................................................................36
Normal Shut Down .............................................................................................................................. 36
Emergency Shut Down ....................................................................................................................... 36
Storage Preparation ............................................................................................................................ 36
Chapter 9 Maintenance ........................................................................................................................................37
Maintain the Auger .............................................................................................................................. 37
Chapter 10 Control Panel Diagrams ...................................................................................................................38
Series II Sweep Control Package - 08-32A:3-12A, Non-575V (S2PFA) ........................................... 38
Series II Sweep Control Package - 30-40A:3-12A, Non-575V (S2PFB) ........................................... 39
Series II Sweep Control Package - 08-32A:3-12A, 575V Only (S2PFC) ........................................... 40
Control Panel Schematic (460/3/60) Pre-June 2010 ......................................................................... 41
Control Panel Schematic (230/3/60) Pre-June 2010 ......................................................................... 42
Control Panel Schematic (380/3/50) Pre-June 2010 ......................................................................... 43
Chapter 11 Troubleshooting ...............................................................................................................................44

Table of Contents
4 PNEG-1366 12" and 16" Series II Sweep Quick Disconnect Control Box Kit
Chapter 12 Parts List ...........................................................................................................................................45
Control Panel Components Pre-June 2010 Style Panel .................................................................... 46
Quick Detach Control Panel Assembly (GC10115) Pre-June 2010 .................................................. 48
Control Box Base Assembly (GC10109) (for Quick Detach Control Panel) Pre-June 2010 .............. 49
Dock Station Assembly (GC10116) (for Quick Detach Control Panel) Pre-June 2010 ..................... 50
Conduit Assembly (GC10113) (for Quick Detach Control Panel) ...................................................... 51
Drop Cord Assembly (GC10079) (for Quick Detach Control Panel) Pre-June 2010 ......................... 52
Quick Detach Control Panel Receptacles Parts ................................................................................ 53
Quick Detach Control Panel Package (GK80112) ............................................................................. 54
Lift Base Panel Assembly (GK80108) ............................................................................................... 55
Lift Base Dock Assembly (GK80110) ................................................................................................ 56
Drop Cord Assembly (GK80111) ....................................................................................................... 57
Chapter 13 Warranty ............................................................................................................................................59

PNEG-1366 12" and 16" Series II Sweep Quick Disconnect Control Box Kit 5
1. Product Overview
The Quick Disconnect Control Box was designed to work 12" and 16" GSI Series II Sweeps.This Quick
Disconnect Control Box modular design will allow you to move the control box to each sweep location,
therefore only one control box is needed to control all of the same size sweeps. Each sweep location
will require a docking station for the control box base to slide into. The control box base is supplied with
four (4) handles for manual lifting. These handles can be installed in any of the holes located on the
outside edges of the base back plate. The base back plate also has two (2) chain lift holes for
mechanical hoisting.
Figure 1A
Never attempt to lift the control box by yourself. Always use two (2) or more
persons with proper lifting equipment.

6 PNEG-1366 12" and 16" Series II Sweep Quick Disconnect Control Box Kit
2. Safety
Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and understand.
This information relates to protecting personal safety and preventing equipment problems. It is the
responsibility of the owner/operator to inform anyone operating or working in the area of this equipment
of these safety guidelines. To help you recognize this information, we use the symbols that are defined
below. Please read the manual and pay attention to these sections. Failure to read this manual and its
safety instructions is a misuse of the equipment and may lead to serious injury or death.
This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury.
CAUTION used without the safety alert symbol indicates a
potentially hazardous situation which, if not avoided, may
result in property damage.
NOTE indicates information about the equipment that you
should pay special attention.
DANGER indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.

2. Safety
PNEG-1366 12" and 16" Series II Sweep Quick Disconnect Control Box Kit 7
Safety Instructions
Our foremost concern is your safety and the safety of others associated with this equipment. We want to
keep you as a customer. This manual is to help you understand safe operating procedures and some
problems which may be encountered by the operator and other personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards and precautions
exist, and to inform all personnel associated with the equipment or in the area. Safety precautions may be
required from the personnel. Avoid any alterations to the equipment. Such alterations may produce a very
dangerous situation where SERIOUS INJURY or DEATH may occur.
This equipment shall be installed in accordance with the current installation codes and applicable
regulations which should be carefully followed in all cases. Authorities having jurisdiction should be
consulted before installations are made.
Follow Safety Instructions
Carefully read all safety messages in this manual and
safety signs on your equipment. Keep signs in good
condition. Replace missing or damaged safety signs.
Be sure new equipment components and repair parts
include the current safety signs. Replacement safety signs
are available from the manufacturer.
Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.
Keep unqualified personnel out of the work area at
ALL times.
Keep your machinery in proper working condition.
Unauthorized modifications to the machine may impair
the function and/or safety and affect machine life.
Never work alone.
Never start equipment until all personnel are clear of the
work area.
Never attempt to assist machinery or try to remove trash
from equipment while in operation.
Keep all guards in place during operation.
Always lock out power to equipment when work is finished.
If you do not understand any part of this manual and need
assistance, contact your dealer.
Read ALL Safety Information
and Instructions before
Operating Machinery.

2. Safety
8 PNEG-1366 12" and 16" Series II Sweep Quick Disconnect Control Box Kit
Lifting Hazard
Do not lift equipment without personal or mechanical
assistance. Single person lift could cause injury.
To avoid muscle strain or back injury, use lifting aids and
proper lifting techniques when removing or replacing the
control box. Use Proper Lifting
Equipment
Install and Operate Equipment Properly
This equipment shall be installed in accordance with the
current installation codes and applicable regulations which
should be carefully followed in all cases. Authorities having
jurisdiction should be consulted before installations
are made.
Electrical controls should be installed by a qualified
electrician and must meet standards set by the national
electrical code and all local and state codes.
A main power disconnect switch capable of being locked
only in the OFF position should be used. The Disconnect
must be LOCKED in the OFF position before unplugging
either end of the power cord.
Electric Shock Hazard

2. Safety
PNEG-1366 12" and 16" Series II Sweep Quick Disconnect Control Box Kit 9
Practice Safe Maintenance
Lock Out
Power
Keep Work
Area Clean
Replace
Guards
Never lubricate, service, or adjust machine while it is in
operation. Keep hands, feet, and clothing from rotating
parts. Replace all guards.
Keep all parts in good condition and properly installed.
Fix damage immediately. Replace worn or broken
parts. Remove any build up grease, oil, or debris.
Understand service procedures before doing work.
Keep area clean and dry.
ALWAYS turn off and lock out all power sources before
performing any maintenance.
Prepare for Emergencies
Be prepared if fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance service,
hospital and fire department near your telephone. Keep Emergency Equipment
Quickly Accessible

2. Safety
10 PNEG-1366 12" and 16" Series II Sweep Quick Disconnect Control Box Kit
Wear Protective Clothing
Wear close fitting clothing and safety equipment appropriate
to the job.
Remove all jewelry.
Long hair should be tied up and back.
Safety glasses should be worn at all times to protect eyes
from debris.
Wear gloves to protect your hands from sharp edges on
plastic or steel parts.
Wear steel toe boots to help protect your feet from falling
debris. Tuck in any loose or dangling shoe strings.
A respirator may be needed to prevent breathing potentially
toxic fumes and dust.
Wear hard hat to help protect your head.
Wear appropriate fall protection equipment when working at
elevations greater than six feet (6').
Eye Protection
Gloves
Steel Toe Boots
Respirator
Hard Hat
Fall Protection