GSL BCAC1230RV User manual

Page 1 of 2
Model:
BCAC1230RV
Unit 2, 110 Station Road, Seven Hills ,NSW, 2147, Australia
Fixed Connection Multi-Chemistry
Automatic Battery Chargers
Operating Instructions
Please read these instructions before use
The new GSL Battery Chargers are revolutionary Multi Stage charger conditioners, utilising Switchmode and microprocessor technology
and designed to charge 12 Volt Lead Acid Batteries. These new intuitive design chargers are suitable for use on GEL, AGM, VENTED
and CALCIUM batteries capable of receiving a bulk charge current of 30Amps.
The unit provides a fast and efcient method for charging and maintaining batteries, via precisely controlled Bulk, Absorption and Float
stages. The chargers are specically designed for xed battery connection and feature a very low battery drain of approximately 1mA.
The charger is fully protected against overload, short circuit, over temperature, over voltage and have an absorption charge time out for
additional safety.
The chargers are built in a compact and strong aluminum extrusion which can be easily secured to both vertical and horizontal surfaces
and will be fully operational with voltages as low as 180VAC or as high as 260VAC.
When AC power is applied the battery voltage is evaluated to detect faulty batteries and evaluate State Of Charge. If a low SOC is
detected a charge cycle is initiated and if a charged battery is detected then a Float mode is applied. While in Float mode a low SOC
will initiate a charge cycle.
BULK MODE – This mode of the battery charger delivers bulk charging current regulated to 30 Amps into the battery being charged.
When the battery voltage rises to approximately 14.3V / 14.6V and the battery is 70% recharged the charger will switch automatically to
Absorption Mode.
ABSORPTION MODE – In this mode the battery charger output voltage is maintained at 14.3V / 14.6V until the current drops below a
controlled output current threshold or the time out is reached. The battery is brought up to a 90% recharge.
FLOAT MODE - The voltage is reduced to 13.3V / 13.5V and maintained at that level with the charger supplying just enough current to
maintain the battery at full capacity. This mode can be safely maintained in a permanent way.
Installation & Safety Precautions:
a. Caution – always insure correct polarity for connection to battery.
b. Wiring sequence – connect batteries rst before applying the mains (AC) power.
c. The battery type will be set as a factory default in GEL/AGM mode.
d. Once the battery type has been set the charger will remain on that setting even if the mains power and or the battery is disconnected.
e. This appliance is not meant for use by young children or inrm persons without supervision.
f. During charging process, do not use a naked ame near a battery, due to gases emitted from the battery,
which may ignite and explode.
g. Never smoke or light cigarettes near a battery.
h. Do not place tools on top of battery or allow tools to fall on battery.
i. Always wear eye protection near a charging battery.
j. Ensure a “well” ventilated area is used when testing or re-charging batteries.
k. Ensure ventilation is adequate and venting holes are not obstructed. Inadequate ventilation may over-heat the unit
and cause inefcient operation.
l. The battery charger is intended for indoor use only. Do not expose it to extreme weather conditions e.g. rain or dampness.
m. If skin or clothing comes into contact with acid, ush the area(s) with water immediately. Seek medical attention if necessary.
n. The battery charger contains hazardous voltages. There are no user serviceable components inside. If the AC supply cord is damaged,
in order to avoid a hazard it must be replaced by the manufacturer or its service agent or a similarly qualied person.
Battery Charging Times:
The question of “how long will my battery take to re-charge?” is always asked. Firstly, the charge rate (CR) of a battery is rated in Amps and the
battery capacity (C) in Amp Hours. The battery manufacturer for each battery type normally states this CR. As a rule of thumb, a lead acid battery
generally should be charged under approximately 1/5 of C. For example if you have a 100Ah battery, the recommended charging current
is: 100 / 5 = 20A. The majority of the battery capacity would normally be charged in 5 hours using a 20 Amp battery charger. Similarly it would
take approximately 10 hours to charge the battery with a 10 Amp battery charger.
Should product require service, return it to place of purchase for warranty advice.
*Please note the gures quoted above could vary depending on the battery condition.
BCAC1230RV-R1

Page 2 of 2
Model:
BCAC1230RV
Unit 2, 110 Station Road, Seven Hills ,NSW, 2147, Australia
Fixed Connection Multi-Chemistry
Automatic Battery Chargers
Operating Instructions
Please read these instructions before use
CHARGE PROCEDURES:
1. Remove ller caps (for unsealed batteries) from battery and check electrolyte levels in each cell. If the level is low then top up with distilled water.
2. Connect the battery charger to the supply mains.
3. After the mains has been connected the charger will test the battery condition, the test is indicated on the charger by way of the two
LED’s on simultaneously.
4. Once the charger has determined the battery’s state of charge it will begin charging at the required stage necessary to bring the battery
up to capacity indicated by a single blinking LED next to the selected chemistry.
6. When the charging is completed the LED will stop blinking and remain on.
7. The battery can remain connected inde nitely to the charger which will alternate between charge stages for optimum long term battery maintenance.
Safety Approval: E.M.I AS2064 GR.1 A | V071019 AS/NZS 3350.2.29
Product Speci cations
Model BCAC1230RV
Input Voltage NOMINAL 240 VAC
Input Current MAXIMUM 5 ARMS
Bulk Charge Output [VDC±1%] GEL / AGM 14.3V
Bulk Charge Output [VDC±1%] Flooded/ CALCIUM 14.6V
Float Charge Output [VDC±1%] GEL / AGM 13.3V
Float Charge Output [VDC±1%] Flooded/ CALCIUM 13.5V
Max Output Current [ ADC±5%] 30ADC
Battery Voltage Required For Start-up 6V
Protections Over Temperature, Over Current, Short Circuit,
Over Voltage, Bulk Charge Time-Out
Cooling Via Fan, Load Activated
Ef ciency (Typical) Greater than 85%
Stand By Drain On Battery 1mA
Dimensions [mm ] (L x H x W) 250mm X 65mm X 160mm
Weight [ Kg ] 2.2Kg
NOTE: Colour coded wires are as follows : Red for (+) Positive pole and Black for (-) Negative pole.
DO NOT Attempt to Recharge Non-Rechargeable Batteries or Non Lead Acid Based Chemistries.
Changing Chemistry Battery Type: Press and Hold the “TYPE” Push Button until both LEDs turn On
and Then Reset The Charger By Disconnecting and Reconnecting The AC Power.
BCAC1230RV-R2
LED Status Table
NO LEDS ON No AC Input, check if AC is available, if AC is available please return product for repair.
BOTH LEDS BLINKING PERMANENTLY Battery Damaged, Check and or Replace Battery.
BOTH LEDS BLINKING DURING STARTUP Normal, Initial Battery Condition Test.
SINGLE LED FLASHING Normal, Selected Chemistry Under Bulk Absorption.
SINGLE LED ON Normal, Selected Chemistry Charged.
BOTH LEDS ON Overvolatge or Over Temperature, disconnect power for 5 minutes,
if the problem persists please return product for repair.
Warranty Conditions: Our products come with guarantees that cannot be excluded under the Australian Consumer Law.
The customer is entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage.
The customer is also entitled to have the products repaired or replaced if the products fail to be of acceptable quality and the failure does not
amount to a major failure.
GSL Electronics (GSL) warrants that its products will, under normal use and service, be free of defects in material and workmanship for a
period of two (2) years from the date of the original purchase by the customer as marked on the customer’s original invoice. Please refer to our
website for full warranty and return information which can be found at http://www.gsl.com.au/faq.html