GTE KMG 300 User manual

GTE Industrieelektronik GmbH
Measuring Technology Product Division
GTE Industrieelektronik GmbH Tel. [phone]
Helmholtzstr. 38-40 Fax [phone]
41747 Viersen E-mail: [email protected]
Germany Internet: www.gte.de
FPM Vision I
Quick Start Guide
for KMG 300/500 System with Fuji-Prescale Films
325-2810-002 EN02

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Subject to technical changes FPM Vision – EN02 Page 2 of 15
Safety information
Read this documentation carefully and familiarize yourself with the product prior to its
use. Pay particular attention to the safety information and warnings to avoid injuries and product
damage. Keep this documentation readily available for later use as needed. Pass on this document to future
users of the product.
To avoid physical injury or significant damage to property, only qualified persons should be allowed to work with
the measuring equipment. Qualified persons are deemed to be those who are familiar with the setup, installation,
initial operation and running of collaborative robots and who have the requisite qualifications for this kind of
activity. They must be able to diagnose the tasks they are asked to conduct, recognise potential sources of risk
and take adequate safety measures.
Purpose
The software is designed for the visualization, analysis, editing, and archiving of force measurements
Recorded using the KMG 300-75 and KMG 500-75 measuring systems and of pressure images generated using
Fuji-Prescale films. The measurement method is used for determining impact and clamping forces at
collaborative robots based on ISO/TS 15066. It may only be used for this purpose.
The software specifies the configuration of compression elements on basis of the selected body region. It offers
an import function for printed images with automatic filtering and color calibration. It features an integrated report
generation for data archiving purposes.
Scope of the system
•KMG 300 and/or KMG 500 force gauge
•Power supply: AC100-240V to DC5V
•Voltage converter DC12-24V to DC5V
•USB-A to USB-B Mini cable
•Transport case for force gauge
•Compression elements K1
•USB stick with PC software FPM Vision
•Mounting base with adapter
•EPSON scanner V370
•Scanner power supply
•USB-A to USB-B cable
•Calibration element for scanner
•Fuji-Prescale film, 2-piece
FPM VISION software updates
Due to possible normative changes further updates may be necessary. You can find the current version of the
software on our homepage www.gte.de/downloads. We recommend visiting our webpage regularly and after
normative changes and checking the software for available updates.

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Software license
The software is available in several configurations. The function modules are enabled using a license key. You
will receive a respective license key when purchasing the measuring gauge and software in your desired
configuration.
The license key is entered at the factory, when the device is shipped. After the installation, the software is ready
according to the purchased license.
An update, e.g., from “force analysis” to “force and pressure” analysis, is possible without returning the
measuring device. When purchasing the extended license, you will receive a new license key you can enter via
the “KMG\License” menu. For this purpose, the measuring device must be connected to the PC. Next, the device
can also be used at all other stations.
The PC software may be installed on 10 computers/stations. As soon as the KMG 300 or KMG 500 is
connected, the enabled functions can be used.
Installation of the FPM Vision software
System requirements: WIN7 or WIN 10, MS Word 7 or higher
•Unzip the software zip file (FPM Vision X.X) on your data carrier.
•Start file .\ Setup.exe
•Follow the installation instructions and install the software completely.
•You may be asked to install additional drivers.
•If asked, connect a KMG device with PC using the enclosed USB cable.
•Restart the computer.
•You can find shortcuts to the software on the desktop and in the start menu
•Install the driver of the EPSONV370 scanner (EPSON CD).
Support:
For a fast and effective response to your questions, access our website www.kolrobot.com/support via the
“Support” menu item under the “Help” menu. Here you can ask your question and send it to the correct contact.
Here you can also find a FAQ area with information to the most important questions.
Tip: The software screen contains a “Tip” button. Click it for tips on handling the software and for explanations of
diverse fields.

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USB connection of the KMG
The force gauge features an USB connection for transferring the measured data of the KMG 300/500. In the
case of a complete installation, all necessary drivers are already on the PC. You can find further device
information in the respective operating instructions.
EPSON scanner with calibration element
The EPSON scanner of type V370 is required for the pressure analysis. The scanner properties are decisive for
a scan followed by pressure force analysis. An alternative scanner may only be used after previous consultation.
The enclosed calibration element must be used for every scan. It is necessary for the correct conversion of the
color intensities into pressure values. Make sure the alignment on the scanner is correct (details, see page 13).
The calibration element can fade due to light exposure or become damaged due to other circumstances. The
software checks the functionality of the calibration element and displays the status after scanning using 6
elements. The 6 elements must all be illuminated. If this is not the case:
- Check the calibration element and QR code for damage.
- If damage is present, the calibration element must be replaced.
- Check the scanner area for residues and contaminations.
- Clean the calibration element.
- Check the scanner functionality by scanning a full-area image as needed. Check for irregularities in the
color gradient. Irregularities indicate a defective scanner.
The calibration element is available as spare part from GTE GmbH.

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Starting the software
The following shortcuts were installed during installation to start the software:
•'FPM Vision' desktop icon
•Start menu\ All programs\ FPM Vision \ FPM Vision
Menu overview
File menu:
New: New data report is opened.
Open: An existing analysis is opened.
Template from file: Loads the data from an existing analysis into a new data report
Storage path: Defines the superordinate folder for measured and report data.
Change language: Selection of the desired language.
Settings: The Settings menu is opened.
Exit: FPM Vision is exited.
Evaluation menu:
Generate report: Generates a new report from the completed measurement using
the current template.
Edit template: Opens the template file. Edits and saves the new template.
Rest template: Resets the current template to the standard.
csv Export: Compilation of several measurement data into a table in csv format.
KMG menu:
Export measurement data: Exporting the measurements from the KMG 300/500 into a csv file.
License: Inputting or changing the license key.
Help menu:
Manual: Download link for the operating instructions
Support: Opens our online support area.
Version information: Program version and information on sources.
GTE: Street address of GTE GmbH
Default settings – system configuration
After installation completion, the system is configured and ready for operation. The calculation basis for the
configuration of the measuring equipment is preset to the calculation basis according to the BGHM – Employer's
Liability Insurance Associations. The calculation basis can be changed as needed via the File\Settings menu
item.
Select the File\Settings menu to access the settings. The window displays the standard configuration settings for
the components. We recommend not changing the standard settings.

Subject to technical changes
Typical measuring setup
To ensure a correct force and pressure
according to the configuration specifications. For recording the force profile, the KMG 300/500 must be firmly
secured, placed and aligned. The force application should be perpendicular to t
The required compression element is also secured on the measuring surface. Adhesive stripes attached to the
outside can be used for this purpose.
Furthermore, the Fuji-
Prescale film is cut to a suitable size and secured on the compr
This measuring setup is used for recording force and pressure. Also write down the measuring number on the
pressure image.
Information on the functionality of the Fuji
with the rolls.
GTE Industrieelektronik GmbH
FPM Vision – EN02
Typical measuring setup
To ensure a correct force and pressure
measurement, the measuring equipment must be selected and placed
according to the configuration specifications. For recording the force profile, the KMG 300/500 must be firmly
secured, placed and aligned. The force application should be perpendicular to t
he measuring surface.
The required compression element is also secured on the measuring surface. Adhesive stripes attached to the
outside can be used for this purpose.
Prescale film is cut to a suitable size and secured on the compr
This measuring setup is used for recording force and pressure. Also write down the measuring number on the
Information on the functionality of the Fuji
-
Prescale films can be found in the original Fuji instructions enclosed
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Page 6 of 15
measurement, the measuring equipment must be selected and placed
according to the configuration specifications. For recording the force profile, the KMG 300/500 must be firmly
he measuring surface.
The required compression element is also secured on the measuring surface. Adhesive stripes attached to the
Prescale film is cut to a suitable size and secured on the compr
ession element.
This measuring setup is used for recording force and pressure. Also write down the measuring number on the
Prescale films can be found in the original Fuji instructions enclosed

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Step 1: Configuring the measuring equipment
I. Create a new data report via the File\New menu. Connect the force gauge KMG 300/500 to the PC.
Select the force sensor and the pressure sensor in the top right area. The available sensors are
displayed for selection depending on the license. The serial number of the device is displayed indicating
the successful connection to the KMG 300/500. Important: Select the type of film used. An incorrect
selection will impact the measuring result!
II. Switch to the “Biomechanical configuration” tab and select the body region using the drop-down menu.
All body locations corresponding to the body region are shown on the body model. The numbers
correspond to the numbering of the standard.
III. Select the suitable measuring point using the “Specific location” drop-down menu. The selected point is
marked highlighted in green. Tip: You can also select specific locations per mouse click on the body
model.
IV. Next, the currently applicable thresholds for this collision point are displayed underneath the menu.
V. The compression element K1 to be used and the required spring rate are shown on the right side of the
window. For the KMG 300/500 force sensors, this rate is fixed. The compression elements are selected
automatically based on the preset calculation basis (see “Default settings – system configuration”).
VI. If – deviating from this – an alternative compression element is used, the setting can be changed from
“Automatic” to “Manual”. Different compression elements can then be selected using the then available
drop-down menus. Using the menus, the desired and available compression elements and springs can
be selected (only in connection with the “Piezo” force sensor type).
Sensor
selection
Compression element
and spring constant
Select body location Thresholds for body
location
Update after change

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Step 2: Report data of the measurement
Additional fields for report data and parameters of your measurement are available in the top left area of the
window.
•Use descriptive names for the “Test series” and “Test name” fields. Directories with the same name
will be created in the storage path, when the measurement is saved!
•Enter the name of the tester.
•You can indicate time and location.
•Fields “Temperature” and “Relative humidity” are parameters and influence the presented
measurement result of the Fuji films! For this purpose, these values must be determined on site
using a suitable measuring device.
•The “Edit me” fields are used for further documentation, e.g., to specify diverse parameters, such as the
collision form or the name of the test object. Field headers can be edited and renamed by clicking on the
“Edit me” fields.
•Using the “File\Template from file” menu function, the content of an already stored measurement can be
imported. For this purpose, select the respective measurement zip file.
Input options for
measurement conditions.
Tip: The headers can be
renamed by clicking on
them.

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Step 3: Importing measurement data
The KMG 300 and KMG 500 feature an integrated analysis and memory. After a measurement, the force profile
is displayed graphically. Furthermore, the results for static and dynamic/transient force can be read out directly
on the device's display. This way, measurements can be performed and analyzed on site independently from a
laptop/PC. The measurements are numbered and saved.
After all pressure measurements are completed, the data can be imported. Tip: Film can be numbered using a
pen or similar.
Note: if possible, the pressure measuring film should be imported immediately.
Preparation:
•Connect the KMG 300 or KMG 500 with the laptop/PC.
•Connect the scanner with the laptop/PC and switch it on.
•Place the pressure measuring film together with the calibration sheet onto the scanner (see notes page
13).
•Prior to importing the pressure data, check once more that the correct film type is set and that
the temperature and air humidity data is correct!
Import:
Switch to the “Measurement data”
tab for importing. The memory data
of the force gauge is automatically
loaded.
By operating the “Force
measurement data import”
drop-down field, you can load
the desired measurement from
the KMG. For this purpose,
the device must remain
connected.
After selection of the force
measurement, the
corresponding pressure
measurement can be
imported. For this purpose,
press the “Scan” button.
Select scanner V370.
Scanning starts.

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Import:
Next, the scan is displayed.
Press and hold the left mouse
button and select the relevant
area.
Confirm with “OK”.
•The pressure image is imported
and filtered. The evaluated result
is displayed in the right window.
•Measuring points can be added to
the pressure image as needed.
For this purpose, right-click on the
desired point. Select “Add note” in
the menu. Left-click on the text
and drag the text field onto the
desired position.
•Force measurement and pressure
image can be newly loaded as
needed. At this point in time, the
measurement has not been saved
yet.
Once all data is correct, click on the
“Complete” button. The measurement
data is now saved in the folders. Next,
the “Results and thresholds” window
opens.
After scanning, check that
all color fields of the
calibration element were
recognized. If this is not
the case, check the
calibration element!