Gude 55127 Wiring diagram

1200/12 VOLT
# 55127
English GB
Translation of original operating instructions
ELECTRIC CABLE WINCH ● Please read carefully the
Operating Instructions before assembling and putting the
appliance into operation!
©Güde GmbH & Co. KG -
Birkichstrasse 6 - D-74549 Wolpertshausen
Deutschland

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Introduction
To enjoy your new appliance as long as possible, please
read carefully the Operating Instructions and the attached
safety instructions before using it. Further, we recommend
keeping the Operating Instructions to recall the product
features in the future.
Within the continuous product development, we re-
serve the right to make technical changes to improve
it.
Translation of original operating instructions
Warranty
The warranty exclusively applies to material or manufactur-
ing defects. The original proof of purchase including the
date of purchase must be submitted when applying XXX a
claim in the warranty period.
The warranty does not cover any unauthorised use such
as appliance overload, violent use, damage by a foreign
person or an undesirable item. The failure to follow the
Operating Instructions and assembly instructions and
common wear and tear are also excluded from the war-
ranty.
Marking
Product safety:
Product corresponds to ap-
plicable EU standards Protection class 3
Prohibitions:
No pulling the plug! Protect against rain and mois-
ture!
No touching inside Do not operate the appliance
with tie
Do not operate the appliance
with chain on neck Do not operate the appliance with long hair
Warning:
Warning/Caution Risk of drawing-in
Bystanders must keep safe
distance Caution – Risk of tripping
Commands:
Please read the Operating In-
structions before using the ap-
pliance
Protective gloves to be
used
Safety shoes to be used
Environment protection:
Dispose waste professionally
so as not harm the environ-
ment.
Packing cardboard material
may be delivered to collect-
ing centres for recycling.
Any defective and/or disposed
electric or electronic devices
must be delivered to respec-
tive collection centres.
Package:
This side up
Protect against moisture This side up
Interseroh-Recycling
Technical specifications:
Connection Weight
Ø
Cable length Cable thickness
Max. pulling force Max. pulling force
with idle pulley
Max. pulling force
Floating items Max. pulling force Travelling items
IP55
Protection type
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1,800/12V winch technical specifications
Max. pulling force 900 kg
Max. pulling force with idle pulley: 1,800 kg
Max. pulling force – floating items: 2,200 kg
Max. pulling force – travelling items: 2,700 kg
Protection type: IP 55
Protection class: 3
Connection: 12 V
Cable length: 9 m
Cable thickness Ø: 5.5 mm
Pulling speed: 1 m per minute
Drop-shaped opening in hook: 95 x 30 x 60
Mounting plate (attachment): 230 x 125 x
Overall dimensions LxWxH in mm: App. 270x295x200
Cable for remote control: 3 m
Electric cable: 3 m
Weight: 11 kg
Supply includes
Take the appliance out of the transport package and check
it whether there are the following parts:
•Utility cable with On/Off
•Electric cable with 2 grounding terminals
•9 m hauling rope with hook.
•Adapter plate for suspension equipment.
•Hand crank
•Idle pulley
•Operating Instructions
Please contact your dealer if any parts are missing or are
damaged.
Appliance description - pic. A-J
1. Hand crank
2. Cable winch body
3. Utility cable
4. On/Off
5. Utility cable connection
6. Lifting hook
7. Idle pulley
8. Electric cable
9. Adapter plate
10. Hand wheel
11. Utility cable connection outlet
12. Electric cable connection outlet
13. Terminal electric cable
14. Cable
Use as designated
The electrical cable winch is only suitable for pulling loads
stated in the technical specifications. The electric cable
winch must be mounted properly and may only be used
with 12 V battery appropriate for such work. The electric
cable winch is not suitable for lifting loads.
General safety instructions &preventive measures
CAUTION Please read all safety instructions and
directives. The failure to follow the safety instructions and
directives may result in electric shock, fire and/or serious
injuries.
Keep all safety instructions and directives for future
reference.
This appliance has not been designed to be operated by
persons (including children) with limited physical, sensory
or mental skills or insufficient experience and/or knowl-
edge, unless they work under the supervision of a safety
engineer and have received instructions from the engineer
on how to use the appliance.
Children must be supervised to make sure they do not play
with the appliance.
LEARN THOROUGHLY ALL INSTRUCTIONS BEFORE
USING THIS APPLIANCE!
•KEEP THE PLACE OF YOUR WORK CLEAN. Mess
in the place of work means a higher risk of injury.
•PROVIDE PROPER CONDITIONS IN THE PLACE
OF YOUR WORK. Do not use appliances in moist,
wet or poorly illuminated places. Do not expose the
appliance to rain. Provide adequate lighting of the
place of your work. Do not use electrically driven ap-
pliances near flammable gases or liquids.
•STORE ANY EQUIPMENT NOT BEING USED. If ap-
pliances are not being used, they must be stored in a
dry place to prevent them from corrosion. Store the
appliances in a lockable place at all times so that they
cannot be accessed by children.
•DO NOT OVERLOAD THE APPLIANCE. The appli-
ance works better and safer at the output for which it
has been designed. Trying to increase the appliance
performance using inappropriate extensions is prohib-
ited.
•USE THE RIGHT APPLIANCE FOR THE TASK TO
BE PERFORMED. The appliance must not be used
for purposes for which it has not been designed.
•WEAR APPROPRIATE CLOTHING. Do not wear
loose clothing or jewels as they could get caught by
the rotating parts. Wearing anti-slip shoes is recom-
mended. Long hair must be covered by appropriate
headwear. Appropriate working clothes need to be
worn at all times.
•USE EYE, HEARING AND BREATHING PROTEC-
TION EQUIPMENT. Glasses meeting statutory re-
quirements need to be worn for any works where turn-
ings or chippings are produced. A respirator or
breathing apparatus meeting statutory requirements
needs to be worn for works where metal dust, wood
dust, chemical dust and fog are produced. Appropri-
ate ear protectors need to be work for works in a
noisy environment.
•DO NOT USE THE ELECTRIC CABLE WINCH FOR
PURPOSES FOR WHICH IT HAS NOT BEEN DE-
SIGNED. Protect the electric cable against damage
as a result of mechanical influences, tension or cor-
roding agents. Do not pull the plug out of socket by
pulling the electric cable.
•DO NOT INCLINE ABOVE THE APPLIANCE. Make
always sure your posture is stable and balance kept.
Do not incline above the appliance when running.
•SERVICE THE APPLIANCES CAREFULLY. Appli-
ances must be kept clean at all times to work properly
and safely. Follow the lubrication instructions and ac-
cessory part changing instructions. Check the electric
cable at regular intervals and have it repaired by a
qualified expert if damaged. Check all rotating parts
and fixing bolts before using the appliance. The
switch handle and electric switch must be clean, dry
and with no oil and grease at all times.
•REMOVE ANY ADJUSTING WRENCHES. It is nec-
essary to make sure any wrenches and adjusting
tools are removed off the appliance or working sur-
face before starting your work.
•PREVENT UNATTENDED STARTING. Do not press
the switch before all the preparation for work initiation
is finished.
•DO NOT LOSE CONCENTRATION. Pay always at-
tention to what you are doing. Do not use the appli-
ance when you are tired.
•DO NOT USE THE APPLIANCE UNDER THE IN-
FLUENCE OF ALCOHOL, DRUGS OR PRE-
SCRIBED PHARMACEUTICALS.
•CHECK THE APPLIANCE FOR ANY DAMAGED
PARTS. All checks that seem to be damaged need to
be thoroughly checked before using the appliance to
make sure they work perfectly and meet their in-
tended purpose. In addition, it is necessary to check
whether the rotating parts are adjusted and fastened
properly, whether parts or fastening are not broken
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and whether there are no conditions that could nega-
tively affect the proper working of the appliance. Any
damaged parts must be professionally repaired or re-
placed by a qualified engineer. The appliance must
not be used if he switch cannot be turned on and off
properly.
•SPARE PARTS AND ACCESSORY EQUIPMENT
Original spare parts may only be used for servicing.
The warranty will not apply when other parts are
used. Parts and accessory parts considered to be
used with this appliance may only be used. The re-
spective parts can be obtained from Güde GmbH &
Co. KG.
Special instructions for using this
electric winch
The use of this power appliance may lead to special dan-
gerous situations. The use requires a special caution to
provide safety of the operator and other persons.
Cable (pic. J/14):
Check whether the cable (14) is in a good condition and
whether fixed properly. Do not use the winch if the cable
(14) is worn through. Do not change the cable (14) for a
cable that is less firm (14).
Battery:
Check whether the battery is in a good condition. Avoid
any contact with the accumulator acid or any other harmful
substances. Use appropriate eye protection equipment for
works on the battery. Let the engine run when using the
winch to prevent the battery from discharging.
Keep distance:
Do not stand in the cable pull direction. If the cable (14)
slips off or pulls apart, it gets shot in that direction. If the
winch is being operated, avoid any contact with hands,
clothing, hair or jewels near the winch. Invite another per-
son who will check whether the winch can be used safely.
Before starting the winch, make sure such person keeps
sufficient distance from the vehicle and the cable.
Performance limits:
Do not try to exceed the limit values for the pulling force of
this win ch.
Never use the hand crank (1) to “support” the winch. This
would damage the winch and could cause injuries.
Secure the pulled load before releasing the cable (14)
on the winch.
Installation
Connection of electric winch cables
The winch cables can be connected temporarily or perma-
nently:
1. Lift the rubber gasket and put the cable outlet to the
plug on the right of the winch body. Put the cable
from the winch to the battery and make sure it does
not get to the rotating parts and the risk of tripping is
prevented.
2. Connect the black terminal on the cable to the vehi-
cle frame to form ground connection. Connect the red
terminal to the positive pole (+ / red) of the battery.
Notice: Make sure the battery used is a 12 V car bat-
tery or a similar battery in a good condition.
Caution: the appliance cannot be connected to a
vehicle lighter.
3. Lift the rubber gasket on the left of the winch body.
Grasp the remote control (4) and put the outlet on the
cable end to the plug on the left of the winch body.
4. Put the remote control (4) on a safe place until the
winch is ready to be operated.
CAUTION!
1. Red and red (positive and positive) and black with
frame to be connected at all times – as ground con-
nection if the battery of the vehicle is used as a
source of current.
2. Never use the winch or any other accessory equip-
ment until
the battery gets discharged to the full extent.
3. If the engine is running when the winch is being op-
erated to make the battery charged, maximum cau-
tion is necessary for works on the vehicle and around
the vehicle.
4. Any dirty, corroded or leaking battery must not be
used as the leaking acid could cause a risk of injury.
5. For all works on the battery or with the battery, pro-
tective glasses meeting applicable requirements for
works of that type must be worn.
Winch installation
The winch has been dimensioned in a way it can be
temporarily installed using foxing equipment for at-
tachment.
1. Hook the adapter plate (9) to the winch basic plate
(D) using the three pin screws.
2. The assembly comprising the winch and adapter
plate (9) can be fastened to the attachment by putting
the spherical head through the given opening in the
adapter plate (9).
Using the winch
1. Put the vehicle transmission to an idle position (never
use the winch when a gear is engaged or the park
braking system applied as the vehicle transmission
could get damaged). Apply the hand brake. Support
the wheels by suitable wedges to prevent the vehicle
from moving.
2. To lift the cable (14), press the respective switch (H-
I/b) on the remote control (4) and put it out of the coil
with slight tension. Leave at least three cable wind-
ings on the coil at all times to prevent the cable from
pulled out of the coil.
3. Hook the cable (14) using the hauling rope, chain or
hook it in any other suitable manner to the pulled ob-
ject. Never put the cable around any object and then
hook directly to the rope as the pulled item would get
damaged by this and the cable could pull apart or
fray.
4. Move back to a safe place from where operate the
remote control (4) switch (b) in a way to draw the ca-
ble and pull the item using the winch in the required
manner.
5. When lowering the load, press the respective remote
control switch and release slowly.
CAUTION!
1. If the winch is being operated, avoid any contact with
hands, clothing, hair or jewels near the drum and ca-
ble (14).
2. Never use the winch if the cable (14) is frayed, broken
or damaged.
3. Never let anyone standing near the cable (14) or at
the winch in line with the cable (14) if pulling force is
being applied on the cable (14). If the cable (14) slips
off or gets broken, it may suddenly shoot backward
and put all bystanders at risk. If the winch is being
operated, all persons must be in sufficient side dis-
tance from the winch.
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Operation with the idle pulley
Pulling force
1. The winch has a pulling force of 900 kg without the
idle pulley (7). As a result, the winch may be practi-
cally used for the following:
a. To put a load with maximum weight of 1,800 kg
from rest to motion on a level surface.
b. To pull a vessel with maximum weight of 2,200
kg.
c. To keep a moving wheeled vehicle with maxi-
mum weight of 2,700 kg.
Using the hand crank
Warning instruction: Do not use the crank to support
the winch that is being operated. There is a risk of in-
jury and the winch may get damaged.
1. Screw the hand crank (1) on the winch.
2. Turn the hand crank (1) clockwise to make the cable
tight. Then turn until the cable (14) is drawn in to the
full extent. (Crank (1) to be only worked with at rela-
tively low weight.)
THE HAND CRANK (1) MUST NECESSARILY BE
REMOVED AGAIN BEFORE USING THE WINCH!
Servicing
The appliance must always be unplugged before any
servicing/cleaning or other works. Let the appliance cool
down before the given work and transport.
1. Apply fine oil on the cable (9) from time to time.
2. Lubricate the transmission every 6 months. In doing
so, remove the left and right body. High-quality water-
tight grease may only be used for lubrication.
The steel cable (9) must be checked for any damage
every time the appliance is to be used.
The lifting hook (6) and the idle pulley (7) must regu-
larly be checked for any damage.
Residual risks and protective measures
Mechanical residual risks
Risk Description Protective measure(s)
Getting
caught,
wound
Loose clothing
and jewels may
get caught by
rotating parts.
At all times, wear closefitting
clothing and no jewels that
could get caught.
Broken cable Cable may get
pulled apart
and cause seri-
ous injuries as
a result.
Do not exceed the pulling
force.
Cutting inju-
ries Frayed cable may result in
injuries.
Check the cable! Wear pro-
tective gloves!
Neglecting the ergonomic principles
Risk Description Protective measure(s)
Negligent
use of per-
sonal protec-
tive equip-
ment
Operating the
appliance with-
out appropriate
protective
equipment may
result in serious
external and
internal injuries.
Wear specified protective
clothing and work cautiously
at all times.
Behaviour in case of emergency
Provide necessary first aid treatment corresponding to the
injury nature and seek qualified medical help as soon as
possible. Protect the injured person from other injuries and
calm him/her down.
In case of accident, first aid kit must always be avail-
able in the place of your work in accordance with DIN
13164. Material taken out of the first aid kit needs to be
supplemented right away. If help is needed, please
provide the following details:
1. Place of accident
2. Accident nature
3. Number of injured persons
4. Injury type
Disposal
The disposal instructions are based on icons placed on the
appliance or its package. The description of the meanings
can be found in the “Marking“ section.
Transport package disposal
The package protects the appliance against damage dur-
ing transport. Packing materials are usually chosen de-
pending on their environmental friendliness and disposal
method and can therefore be recycled. Returning the
package to material circulation saves raw materials and
reduces waste disposal costs. Parts of packages (e.g.
foils, styropor®) can be dangerous to children. Risk of
suffocation! Keep parts of packages away from children
and dispose them as soon as possible.
Operator requirements
The operator must carefully read the Operating Instructions
before using the appliance.
Qualification
No special qualification is necessary for using the appli-
ance apart from detailed instruction by an expert.
Minimum age
The appliance may only be operated by persons over 16
years of age. An exception includes youngsters operating
the appliance within their professional education to achieve
necessary skills under trainer's supervision.
Training
Using the appliance only requires appropriate instructions
by a professional or reading the Operating Instructions.
No special training necessary.
Maintenance
Do you have any technical questions? A claim? Do you
need spare parts or the Operating Instructions?
You will be helped quickly and without needless bureauc-
racy at our webpage www.guede.com in the Services
part. Please help us be able to assist you. To identify your
appliance when claimed, we need to know its serial No.,
order No, and year of production. All these details can be
found on the type label. Enter the details below for future
reference.
Serial No.
Order No.
Year of production:
Tel. [phone] / 700-360
Fax: [phone]
Email: [email protected]
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EU DECLARATION OF CONFORMITY
We,
Güde GmbH & Co. KG
Birkichstrasse 6 D-74549 Wolpertshausen
Germany,
hereby declare that the design of the appliances below
corresponds to the applicable requirements of the basic
EU safety and hygiene directives.
In case of alternation of the appliance, not agreed
upon by us, this Declaration will lose its validity.
Appliance description:
1 200/12 V ELECTRIC WINCH
Art. No.
#55127
Applicable EU Directives:
2004/108 EG
2006/42 EG
Applicable harmonised standards:
EN 55014-1/A3:2006
EN 55014-2:1997+A1
Date/authorised signature: 11.07.2011
Wolpertshausen
Title of signatory: Managing Director
Mr Arnold
Technical documentation: J. Bürkle; FBL QS
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