Gunnebo DL645 User manual

M00000118-E-uk – 06.07 DL645 and Simplex 45
Operation and Maintenance Manual
DL645
Simplex 45

M00000118-E-uk – 06.07 DL645 and Simplex 45
Document history
Rev. Date Aut. Description Page Section
A 27/10/2004 CT First issue
B 10/12/2004 CT
C 28/01/2005 CT
D 30/03/2007 VM Simplex 45 ATT added; full document
review
E 06/06/2007 VM Simplex 45 ATT schematics reviewed

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M00000118- E-uk – 06.07 DL645 and Simplex 45
Contents
SECTION 1 Introduction Page
General.................................................................................................5
Electrical Warnings...............................................................................5
Errors....................................................................................................5
Proprietary Notices...............................................................................5
Hardware Changes...............................................................................5
General Condition of Use.....................................................................6
Rotating Machinery...............................................................................6
Warnings, Cautions and Notes.............................................................6
Static Sensitive Devices.......................................................................6
Good Practices.....................................................................................6
Equipment Safety Systems ..................................................................7
Risk Assessment..................................................................................7
CE - Marking.........................................................................................8
Important Notice...................................................................................8
SECTION 2 Product Description
General Details.....................................................................................9
Technical Details................................................................................12
Technical Specification.......................................................................12
SECTION 3 Instruction for Use
Important Notices ...............................................................................14
Signs and Symbols.............................................................................14
Operating Modes................................................................................15
Normally Closed Transit Sequence....................................................15
Normally Open Transit Sequence......................................................16
Emergency / Fire Alarm......................................................................16
Traffic Lights and Pictograms.............................................................16
Alarms.................................................................................................17
Remote Control interface ...................................................................17
RS485 Serial Line...............................................................................17
Programmable Parameters and Trimmers.........................................18
Reader Authorization Signal Management ........................................18
Counting pulse and other output signals............................................19
SECTION 4 Technical Information
Components Location.........................................................................20
Hercules Mechanism Construction ....................................................21
Die Cast Base.....................................................................................21
Rotary Unit..........................................................................................21
Locking Device...................................................................................22
Positioning Device..............................................................................23
Damper...............................................................................................23

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M00000118- E-uk – 06.07 DL645 and Simplex 45
Anti Reversal Device..........................................................................23
Positioning Sensors............................................................................23
Sensor Actuators................................................................................23
Sensors...............................................................................................24
Tripod..................................................................................................24
Static Hub Version..............................................................................24
Emergency Drop Arm Device (Optional)............................................25
Electrical Schematics .........................................................................26
LL2001 Control Logic Board...............................................................29
LL2001 Board Inputs..........................................................................30
LL2001 Board Outputs .......................................................................31
LL2001 Board Connectors .................................................................32
Power supply unit...............................................................................34
SECTION 5 Installation
Unpacking...........................................................................................35
Tools required.....................................................................................35
Site Preparation..................................................................................35
Environmental conditions ...................................................................35
Power Supply Characteristics ............................................................36
General Conditions.............................................................................36
Cabling................................................................................................37
Mounting Details.................................................................................38
Unit Positioning...................................................................................41
Electrical Connections........................................................................42
Power Supply .....................................................................................42
Connection with readers.....................................................................43
MP2000 Remote Control Unit connection..........................................43
Emergency / Fire Alarm......................................................................44
RS485 Serial Line...............................................................................44
SECTION 6 Maintenance
General Care......................................................................................45
Routine Maintenance..........................................................................46
Monthly Checks..................................................................................46
Annual Checks ...................................................................................46
Trouble-Shooting................................................................................48
Fault Finding.......................................................................................49
LL2001 Board Replacement...............................................................50
SECTION 7 Spare Parts........................................................................................51
SECTION 8 Table Appendices
Table 8.1 Trimmer TR1 (Solenoids configuration).............................54
Table 8.2 Trimmer TR2 (Reader management).................................54
Table 8.3 Trimmer TR3 (Timings)......................................................55
Table 8.4 Trimmer TR4 (Authorizations stacking,
Counting pulse sequence)..................................................................55
Table 8.5 Trimmer TR5 (REL2, REL3, Traffic Lights)........................56

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M00000118- E-uk – 06.07 DL645 and Simplex 45
Table 8.6 Trimmer TR6 (IN-AUX, OUT-AUX)....................................57
Table 8.7 Trimmer TR7 (Mode A and B, Remote
Controls).............................................................................................58
Table 8.8 Trimmer TR8 (REL1)..........................................................58
Table 8.9 LL2001 dip-switches configuration for RS485
serial line address assignment...........................................................59
SECTION 9 Declaration of Conformity ...............................................................60

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M00000118- E-uk – 06.07 DL645 and Simplex 45
Section 1
Introduction
General
Please read this manual carefully, it contains information that will assist you with all aspects of
installation and maintenance, including unpacking, so that a long and useful machine life can be
achieved.
Gunnebo Entrance Control makes every effort to ensure that this manual is reviewed whenever
significant changes are made to the design. However, our policy of continuous improvement
may result in some small differences between the unit supplied and the description in this
document.
Enquiries in this respect should, in the first instance, be directed to our Technical Support
Department.
Telephone [phone].
Electrical Warnings
The electrical power used in this equipment is at a voltage high enough to endanger life. Before
carrying out maintenance or repair, you must ensure that the equipment is isolated from the
electrical supply and tests made to verify that the isolation is complete.
When the supply cannot be disconnected, functional testing, maintenance and repair of the
electrical units is to be undertaken only by people fully aware of the danger involved and who
has taken adequate precautions and training.
Errors
Reports on errors, comments and suggestions concerning this manual are requested and
encouraged. They should be submitted to:
Gunnebo Entrance Control - Technical Support Department
Telephone [phone].
Proprietary Notices
All data appearing herein is of a proprietary nature, with exclusive title to it held by Gunnebo
Entrance Control. The possession of this Manual and the use of the information is therefore
restricted only to those persons duly authorized by Gunnebo Entrance Control.
Do not reproduce, transcribe, store in a retrieval system or translate into any human or
computer language, any part of this Manual without prior permission of Gunnebo Entrance
Control.
Hardware Changes
No hardware changes may be made without authority from Gunnebo Entrance Control, who will
be responsible for ensuring that the proposed change is acceptable in all safety aspects. Only
personnel authorized by Gunnebo Entrance Control may make hardware changes.
Any maintenance or modification of Emergency Stop and Guarding Circuitry must be followed
by safety checks on the whole hardwired Emergency Stop and Guarding Circuitry.
Prior to a hardware change, records must be made of the change, one of which MUST be sent
to the Gunnebo Entrance Control Technical Department.

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M00000118- E-uk – 06.07 DL645 and Simplex 45
General Condition of Use
This equipment could not be used in potentially explosive atmospheres.
This equipment could not be installed along escape routes or obstructing emergency exits.
Rotating Machinery
Rotating industrial machinery may possess huge amounts of stored energy. On no account
should maintenance be started unless all aspects of safety precautions normally associated
with industrial electronic control systems and machines are fully understood.
Before starting to work on the equipment, ensure that all personnel are familiar with the
associated blocks in the system, including control loops, mechanics, drives, transducers and
electrics. Please read all the Equipment Manuals first.
Warnings, Cautions and Notes
Where necessary within the technical manual, Warnings, Cautions and Notes may be given.
Warnings
Are for conditions that might endanger people. The instructions given in Warnings must be
followed precisely. They are given to avoid injury or death.
Cautions
Are for conditions that may cause damage to equipment, or may spoil work. The instructions
given in Cautions must be followed to avoid spoilt work or damage to equipment.
Notes
Alert the user to pertinent facts and conditions.
Static Sensitive Devices
Some of the PCB’s in the equipment covered by this Technical Manual contain Static Sensitive
Devices. It is recommended that maintenance and service engineers are fully aware of the
Local Industry Regulations and procedures when handling such devices.
Good Practices
Equipment being installed must not be left unattended unless all potential mechanical and electrical
hazards have been made safe. A competent person must be left in charge when the equipment is in a
potentially unsafe condition.
The following points indicate good practice that will contribute to safety and avoid equipment
damage.
i Ensure that all electrical power supplies and batteries are turned OFF and
disconnected before working on any of the equipment.
ii Never leave the equipment in a potentially dangerous state.
iii Use only the correct tools for the task in hand.
iv When working on the equipment, remove any personal jewellery that may be
conductive, or clothing that may become entangled with mechanical parts.

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M00000118- E-uk – 06.07 DL645 and Simplex 45
Equipment Safety Systems
Safety systems and controls, such as interlocks, covers and guards, must not be overridden or
bypassed by personnel other than authorized staff who are qualified to carry out prescribed
actions within specified Warnings.
Risk Assessment
Risk assessment is graded into categories of safety, rated 1 to 8 (where 8 is the highest risk
level). The following activities are covered.
Rating Activity
1 Cleaning
2 General Installation
3 Servicing
4 Servicing
General Maintenance
Using Chemical Fixers
5 Commissioning
8 Floor Drilling
Rating 1: Cleaning.
Who is at Risk Engineers or Site Personnel
Hazard Mis-use of Cleaning Fluids
Current Controls Compliance with health regulations
Rating 2: General Installation
Who is at Risk Site Personnel
Hazard Objects/Tools in Installation area
Current Controls Trained Installation Engineers
Rating 4: General Maintenance
Who is at Risk Site Personnel
Hazard Electric Shock
Current Controls Isolation of Power/Trained Service Personnel
Using Chemical Fixer
Who is at Risk Site Personnel within the Vicinity of the Work Area
Hazard Fume Inhalation
Current Controls Compliance with health regulations
Rating 5: Commissioning
Who is at Risk Site Engineer
Hazard Power Supply/Moving Parts
Current Controls Isolate Power

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M00000118- E-uk – 06.07 DL645 and Simplex 45
Rating 8: Floor Drilling
Who is at Risk Installation Engineer
Hazard Flying Debris and Noise
Current Controls Protective Equipment must be worn
CE - Marking
The Gunnebo Entrance Control Spa Hercules-Lite Tripod are CE marked, developed and
manufactured according to the EU’s Low-Voltage and EMC-Directives.
Important Notice
The Gunnebo Entrance Control Hercules-Lite Tripods is a security product, any children or
minors using the turnstile must be supervised and accompanied by a responsible adult.
Gunnebo Entrance Control does not accept any liability if this rule is not enforced.

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M00000118- E-uk – 06.07 DL645 and Simplex 45
Section 2
Product Description
The Gunnebo Entrance Control Hercules-Lite Tripod range is designed for applications where
an high flow rate is required maintaining a high degree of security.
General Details
Figure 2.1 DL645 turnstile