Alvarado SUPERVISOR 3000 User manual

Alvarado Manufacturing Company, Inc.
12660 Colony Street, Chino, CA 91710
Phone: [phone]
Fax: [phone]
[email protected]
www.alvaradomfg.com
PUD3628R1-2
SUPERVISOR 3000
(SU3000)
Optical Turnstile with Motorized Barrier Arms
Installation Instructions

Supervisor 3000 Installation Instructions
Page 2 For assistance: [email protected] [phone] PUD3628R1-2
Contents. ......................................................................................................................................................................... 2
Safety Precautions. ......................................................................................................................................................... 3
Safety Icons..................................................................................................................................................................... 3
Installation Tools.............................................................................................................................................................. 4
Uncrating. ........................................................................................................................................................................ 4
Parts List.......................................................................................................................................................................... 4
Introduction...................................................................................................................................................................... 5
Pre-Installation Requirements. ........................................................................................................................................ 6
Slab Requirements. .................................................................................................................................................. 6
Space Requirements (28" Lane)............................................................................................................................... 7
Space Requirements (36" Lane)............................................................................................................................... 8
Conduit Requirements. ............................................................................................................................................. 9
Electrical Requirements. ........................................................................................................................................... 9
Environmental Requirements.................................................................................................................................. 10
Communication Requirements................................................................................................................................ 10
Internal Card Reader Installation Requirements (Optional). ................................................................................... 10
User Training........................................................................................................................................................... 10
Pre-Installation Checklist. ....................................................................................................................................... 10
Pre-Installation Instructions. ...........................................................................................................................................11
End Panel Removal. ................................................................................................................................................11
Side Panel Removal. .............................................................................................................................................. 12
Lid Removal. ........................................................................................................................................................... 13
Turnstile Layout....................................................................................................................................................... 14
Baseplate Assembly (Optional)............................................................................................................................... 15
Installation Instructions.................................................................................................................................................. 16
Anchoring the Turnstile. .......................................................................................................................................... 16
Internal Card Reader Installation. ........................................................................................................................... 18
Wiring Instructions......................................................................................................................................................... 19
Primary Power......................................................................................................................................................... 19
Crossover Cable. .................................................................................................................................................... 19
I/O Control Board (13-0328 Rev. F). ....................................................................................................................... 20
I/O Control Board (13-0328 Rev. F) Terminal Descriptions..................................................................................... 21
Conguring Passage Modes. ........................................................................................................................................ 22
Ethernet Communication (Optional)........................................................................................................................ 24
Post-Installation Functions Check. ................................................................................................................................ 24
Passage Modes. ..................................................................................................................................................... 24
Operating Modes. ................................................................................................................................................... 25
Powering On. .......................................................................................................................................................... 25
Testing Lane Functionality....................................................................................................................................... 26
Testing Lane Key Control (Optional). ...................................................................................................................... 28
Testing Ethernet Communication (Optional). .......................................................................................................... 29
Finish the Installation..................................................................................................................................................... 30
Post-Installation Checklist. ............................................................................................................................................ 30
Troubleshooting............................................................................................................................................................. 31
Appendix A - Setting the Home Position........................................................................................................................ 32
Appendix B - Multi-Lane Conduit Requirements. .......................................................................................................... 33
Appendix C - External DC Power Supply Enclosure Installation (Optional). ................................................................. 34
Appendix D - Crossover Cable Connection Diagrams. ................................................................................................. 39
Revision History............................................................................................................................................................. 41
Contents

Supervisor 3000 Installation Instructions
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The following symbols are used throughout the manual to highlight important information and
potential risks when installing, servicing or using the turnstiles covered in this manual.
This symbol is used in this manual to warn installers and operators of
potential harm. Please read these instructions very carefully.
This symbol is used in this manual to designate potential conditions that
may pose a risk to pedestrians, personnel, property and equipment. Please
read these instructions very carefully.
NOTE This symbol is used in this manual to designate useful information for the
installer and operator. Please read these instructions.
For questions, please contact Alvarado at [phone], Monday – Friday
7:00am to 4:30pm PST. Please read this manual completely before
installing or operating the purchased product.
Safety Icons
A minimum of two people
is required to complete
the installation of this
product.
The Supervisor 3000 may present a risk to persons and property if it is not installed and/or operated
correctly. Therefore, this manual must be read in its entirety and all safety and operations
information must be adhered to. Note the following precautions:
• For indoor use only.
• Use only skilled individuals to install and service the turnstile.
• DO NOT operate the turnstile if it has been damaged in any manner. If damaged, have the unit repaired or adjusted by a
skilled service person before use.
• DO NOT modify or alter the turnstile.
• Have skilled individuals maintain the turnstile according to a proper maintenance schedule.
• In access control applications, train all personnel that will be using the turnstile in the proper method of operation. In
addition, properly train new users as they are added to the system.
• DO NOT use non-Alvarado parts to repair a damaged turnstile.
• Closely follow the handling instructions for moving or lifting the turnstile during installation.
• Power o󰀨 the turnstile before connecting or disconnecting any communication or power wiring to the turnstile.
• Pour utilisation à l'intérieur seulement.
• Utilisez uniquement des personnes qualiées pour installer et entretenir le tourniquet.
• NE PAS faire fonctionner le tourniquet s'il a été endommagé de quelque façon. S'il est endommagé, faire réparer ou
ajuster l'unité avant l'utilisation par un(e) préposé(e) à l'entretien qualié(e).
• NE PAS modier ou altérer le tourniquet.
• Le tourniquet doit être maintenu selon un calendrier d'entretien adéquat par des personnes qualiées.
• Dans les applications de contrôle d'accès, former tout le personnel qui utilisera le tourniquet selon la bonne méthode de
fonctionnement. De plus, bien former les nouveaux utilisateurs à leur intégration au système.
• NE PAS utiliser des pièces ne provenant pas du Alvarado pour réparer un tourniquet endommagé.
• Suivez strictement les instructions de manutention pour déplacer ou soulever le tourniquet lors de l'installation
• Éteignez le tourniquet avant de brancher ou de débrancher le câblage de communication ou le câblage d'electricité.
• This turnstile can be used by children aged 12 and above, inexperienced persons, or persons with reduced physical,
sensory, or mental conditions, if such children or persons are supervised, or have been provided instruction regarding the
safe and proper usage. Children shall not play with or around the turnstile.
• The turnstile shall be disconnected from its power source during service and when replacing parts. The turnstile shall be
disconnected from its power source before connecting or disconnecting any communication or other activation/feedback
control wires. If it is not possible that the technician can check from any point to which he has access that the main power
is removed, a disconnection with a locking system in the isolated position shall be provided.
Safety Precautions
CAUTION
WARNING
WARNING

Supervisor 3000 Installation Instructions
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Installation Tools
• Tape Measure
• Chalk Line
• Pencil
• Hammer Drill
• 5/8" Concrete Drill Bit
• Shop Vac
• Hammer
• 9/16" Wrench
• Torque Wrench (ft-lbs.)
• Open Wrench
• 9/16" Socket
• Level
• #2 Phillips Head Screwdriver
• Precision Flat Head Screwdriver
• Clear RTV Silicone
This product is shipped with all installation hardware and components. If installing a single lane, refer to the Single Lane Parts List
below. For additional lanes, refer to the Center Cabinet Parts List. Make sure that none of these parts are missing and/or damaged
before beginning installation. If parts are missing and/or damaged, please contact Alvarado.
Center Cabinets are used to create additional lanes for multi-lane
congurations. Each additional lane includes the parts below.
Single Lane Parts List Center Cabinet Parts List (Per Center Cabinet)
Concrete Anchor Package: Concrete Anchor Package:
Cabling: Cabling:
Software:
Parts List
Uncrating
• ⅜" x 2½" Hex Head Cap Screws (Qty 8) • ⅜" x 2½" Hex Head Cap Screws (Qty 4)
• ⅜" Flat Washers (Qty 8) • ⅜" Flat Washers (Qty 4)
• ⅜" x 2" Concrete Anchors (Qty 8) • ⅜" x 2" Concrete Anchors (Qty 4)
• 8' Crossover Cable (Qty 1) • 8' Crossover Cable (Qty 1)
• File Management CD (Qty 1)
The SU3000 has been packed for shipping to prevent damage to the unit. Two or more installers are required
to unload the SU3000 at the installation site. Once the turnstile cabinets have been placed in the installation
location, carefully remove the protective packing material from the sides of the cabinets.
Master Cabinet
(Qty 1) Center Cabinet
(Qty 1)
Slave Cabinet
(Qty 1) Cabinet Lid
(Qty 2) Cabinet Lid
(Qty 1)

Supervisor 3000 Installation Instructions
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Introduction
This manual covers the physical installation process for SU3000 Optical Turnstiles. A separate SU3000 User Guide provides
operating instructions and additional information such as conguring turnstiles for bi-directional passage applications and monitoring
outputs. It is highly recommended that both this manual and the SU3000 User Guide be read in their entirety prior to beginning
installation.
There are three types of SU3000 cabinets used to create passage lanes: a master cabinet, a slave cabinet, and a center
(expansion) cabinet. A single passage lane consists of a master cabinet and a slave cabinet [Figure 1]. The center cabinet is used
to create additional passage lanes with the addition of a single cabinet [Figure 2].
Each cabinet has an unsecured and secured side. Alvarado follows what we call the “right-hand rule." User status lights and card
readers are always installed on the right-hand side in the entry and exit directions.
SU3000 Cabinets
The master cabinet contains the main turnstile controller, I/O
control board, motor and motor control board, power supply,
sensor receivers, one moving barrier arm and a power switch
located at the base on the secured side.
The reveal of the master cabinet contains a user status display
that communicates lane status to the user. A card reader is
normally installed during installation underneath the lid below
the user status display.
Center cabinets contain both master and slave components.
Center cabinets are extension cabinets used in multi-lane
applications.
The center portion of the center cabinet contains the main
turnstile controller, I/O control board, two motors and two
motor control boards, power supply, sensors for both the
master and slave side of the center cabinet, two moving
barrier arms and a power switch located at the base on the
secured side.
The reveal of the center cabinet contains two user status
displays that communicate lane status to the user. Two card
readers are normally installed during installation underneath
the lid below the user status display on both sides of the
center cabinet reveal.
The slave cabinet contains a motor and motor control board,
sensor transmitters and one moving barrier arm.
The reveal of the slave cabinet contains a user status display
that communicates lane status to the user. A card reader is
normally installed during installation underneath the lid below
the user status display.
Master Cabinet
Center Cabinet (Multi-Lane Conguration)
Slave Cabinet
Fig. 1 Single Lane Conguration
Multi-Lane Conguration
Fig. 2
Secured Side
Unsecured Side
Secured
Side
Unsecured Side
Slave Cabinet
Master Cabinet
Master Cabinet
Center Cabinet
Slave Cabinet
Power Key
Switch
Power Key
Switch
Power Key
Switch
Master
Side Slave Side
User
Status
Display
User
Status
Display

Supervisor 3000 Installation Instructions
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Access Control Integration
Single passage activation and the various other inputs and outputs available to / from the SU3000 are accessed through the I/O
control board located in the master cabinet. The required system input is a voltage-free, momentary dry contact. Outputs are also
provided in this form. In rare cases, depending on the access control system, it may be desirable to utilize isolation relays to ensure
proper system signaling. Additional information on I/O interfacing is provided later in this manual.
For select projects, a TCP/IP interface is available. This interface allows a third party access system to communicate to / from
the SU3000 using a dened TCP/IP command structure. There is an additional charge for use of the TCP/IP interface and
implementation requires programming e󰀨orts on the part of the access system provider. Instructions pertaining to the TCP/IP
interface is outside the scope of this manual.
There are two types of interfaces to allow an access control system to operate with the SU3000:
Dry Contact
TCP/IP
Network Communication
SU3000 turnstiles are TCP/IP enabled. Running Ethernet cabling to the SU3000 provides a number of benets. (1) It allows
implementation of Alvarado’s TCP/IP control and monitoring software. (2) It allows easy implementation of SU3000 application
software updates and enhancements. If SU3000's are networked, updates can be installed over the network. (3) Alvarado has
future plans to further develop the TCP/IP capabilities of the SU3000. The benets of this future development can only be realized
if turnstiles are networked.
Pre-Installation Requirements
The pre-installation requirements listed below must be reviewed before installing the turnstile. These notes also serve as a
checklist that must be complied with after installation. The installation site should also be evaluated before actual installation of the
turnstile to ensure that future turnstile placement is possible and installed as desired. This evaluation includes proper spacing, a
rm foundation, and separate conduit runs for power and data lines.
The following slab requirements must be taken into consideration when selecting the installation location:
• A level solid concrete pad with a minimum thickness of 4" (102mm).
• Use full sweep electrical conduit underneath the oor.
• Three separate conduits for primary source power, external data, and the crossover cable must be used.
• Cabinets must be installed plumb with the oor while level and square to each other.
Slab Requirements

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All dimensions are approximate.
Space Requirements (28" Lane)
Plan View
Elevation View
Footprint Drawing
Fig. 3 28" Single Lane - Plan, Elevation & Footprint Drawing
For ease of installation and servicing, Alvarado recommends a minimum of 6" of space between the cabinets and adjacent walls or
other surfaces.
NOTE
0
2X
1.3 32
2X
1.4 35 1.8 44
2X
1.3 32
2X
1.4 35 1.8 44
0
2 51
7.7 196
16.7 424
2X 19.9 506
2 51
7.7 196
16.7 424
2X 19.9 506
4X Ø .5 13
ANCHORING LOCATIONS
C
L
C
L
CONDUIT HOLES

Supervisor 3000 Installation Instructions
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All dimensions are approximate.
Space Requirements (36" Lane)
Elevation View
Plan View Footprint Drawing
Fig. 4 36" Single Lane - Plan, Elevation & Footprint Drawing
0
2X
1.3 32
2X
1.4 35 1.8 44
2X
1.3 32
2X
1.4 35 1.8 44
0
2 51
7.7 196
16.7 424
2X 19.9 506
2 51
7.7 196
16.7 424
2X 19.9 506
4X Ø .5 13
ANCHORING LOCATIONS
C
L
C
L
CONDUIT HOLES
For ease of installation and servicing, Alvarado recommends 6" of space between the cabinets and adjacent walls or other surfaces.
NOTE

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Electrical Requirements
Conduit Requirements
Power Supply 110-120 VAC, 60 Hz or 220/240 VAC, 50 Hz
Power Requirements Peak power consumption is 300W per lane with all options installed
Operational Voltage Primary power is stepped down and rectied for low-voltage 24 VDC, 12 VDC,
and 5 VDC operation
Fuse 2.5A (slo-blo) located in the master cabinet
Drive Motor 24 VDC (brushless)
Surge Protection Alvarado suggests the use of surge protection on the high-voltage power line to
further protect electronics
Fig. 5 SU3000 Conduit Lines
For multi-lane conduit requirements, refer to
Appendix B on Page 33.
NOTE Seal the oor area around the conduits running up and
into the cabinets. This will prevent condensation and
debris build-up coming from whatever may be below
the oor.
NOTE
Symbology Description Conduit Size
Primary
Power**
3/4”
Access Control /
Ethernet
3/4”
Access
Control
3/4”
Crossover
Cable
1.5”
**If the External DC Power Supply option was ordered,
use this conduit to route 24VDC.
The two conduit openings at the ends of each cabinet
are 9" x 2.80” (229mm x 71mm). The three required
conduits will t in these areas [Figure 5].
NOTE

Supervisor 3000 Installation Instructions
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Communication Requirements
Internal Card Reader Installation Requirements (Optional)
User Training
Pre-Installation Checklist
Signal Inputs and Outputs To / From Access Control System
Inputs - Signal inputs from outside systems are wired into the SU3000’s I/O control board. There are two types of input
signals, momentary dry contacts (MDC) and sustained dry contacts (SDC). All input signals must be normally open, voltage-
free, dry contacts, with the exception of the re alarm input, which can be congured (via jumper on the I/O control board)
to accept either a normally open or normally closed sustained contact. MDCs must be at least 100ms in duration to register.
While the SU3000 can accept signals up to 2 seconds in duration, the suggested MDC input duration is 1 second or less to
support rapid throughput in high volume applications.
Outputs – Signal outputs are available from the SU3000’s I/O control board. Outputs are normally open, voltage-free,
momentary dry contacts. The output signal length is 300ms in duration.
Inability to Provide Specied Inputs - If the access system does not have dry contract outputs, isolation relays should be
used. NEVER connect signal lines containing voltage directly to the I/O control board.
Network Communication
A networked PC with Alvarado's TCP/IP control and monitoring software is required. Adhere to IEEE standards for network cabling
requirements.
It is the installer's responsibility to ensure the following steps are completed before beginning the installation.
Card readers or other physical access devices may be installed in the reveal, under the lid on either or both right-hand sides of the
lane. Card readers / physical access devices are not supplied by Alvarado. Due to the slim prole of the SU3000, generally only
mullion sized card readers can be installed inside the cabinet.
The physical dimensions of the card reader cannot exceed: 1.00" H x 1.9" W x 6.5" D (25mm x 48mm x 165mm).
All personnel that will be involved with operating the SU3000 should be trained in the proper method of operation. Detailed
operation instructions are outside the scope of this manual, but can be found in the SU3000 User Guide (also included with the
product). If further training is desired, contact Alvarado for information regarding on-site training services.
1. All components and hardware to be installed have been unpacked, correctly identied, and moved to the installation location.
2. The turnstile conguration and layout has been conrmed with the site manager.
3. All applicable requirements in the Pre-Installation Requirements section have been met.
Environmental Requirements
• DO NOT install the product outdoors. This product is intended for indoor use only.
• DO NOT install the SU3000 where infrared lighting (strobe lights, ash photography, etc.) is in the direct path of the
optical sensors. Interference may a󰀨ect the performance of the turnstile.
The following are suggested operating temperature and humidity ranges for the SU3000:
Operation Non-Operation/Storage
Temperature Range 10° - 32°C / 50° - 90°F 0° - 40°C / 32° - 104°F
Humidity Range (Non-Condensing) 15% - 85% RH --
Operating the SU3000 outside the suggested temperature and humidity ranges may negatively a󰀨ect
turnstile performance and could potentially cause damage to turnstile components.
CAUTION

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It is assumed that the Pre-Installation Checklist steps are complete.
Pre-Installation Instructions
1. Layout the SU3000 cabinets in the location they will be installed.
2. Unlock each end panel with the key provided. To remove, slide each unlocked end panel up slightly and then pull it away
from the cabinet. See [Figure 6] for more details.
When moving cabinets into place DO NOT attempt to lift the cabinets by the lid as this will damage the lid.
Fig. 6 Removing End Panels
NOTE
NOTE
End Panel Removal
Slide End
Panel Up
Turn Key
Counter-
Clockwise Q
(Left) to Lock.
Turn Key
Clockwise P
(Right) to
Unlock.
FIGURE 4.3.0.1
Slide End
Panel Up
Turn key
counter-
clockwise
(Left) to lock
Turn key
clockwise
(Right) to lock

Supervisor 3000 Installation Instructions
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Side Panel Removal
1. After removing the (2) end panels from a cabinet, remove the (4) side panels. A single side panel is attached using pins and
a Velcro strip. To remove the side panels, carefully pull the bottom-end of the panel towards you to disengage the Velcro and
slide each side panel toward the end of the cabinet until it stops and then pull it up and away from the cabinet. Set the side
panels carefully away from the unit. Be sure to note the where the side panel was removed in order to install it back correctly.
See [Figure 7] for more details.
Removing a
Side Panel
Slide Across
Pins
Lift to Free Side
Panel from Pins
Side Panel
Removed
FIGURE 4.3.0.2 – Removing the Side Panels.
Removing a
Side Panel
Slide Across
Pins
Lift to Free Side
Panel from Pins
Side Panel
Removed
FIGURE 4.3.0.2 – Removing the Side Panels.
Removing a
Side Panel
Slide Across
Pins
Lift to Free Side
Panel from Pins
Side Panel
Removed
FIGURE 4.3.0.2 – Removing the Side Panels.
Removing a
Side Panel
Slide Across
Pins
Lift to Free Side
Panel from Pins
Side Panel
Removed
FIGURE 4.3.0.2 – Removing the Side Panels.
7A
7B
7C 7D
Do not force open the side panels. Use a screwdriver to carefully loosen any tight tting side panels. Take care when doing this
to prevent damage to the unit. Note the location of the side panel after removing in order to correctly secure it.
NOTE
Fig. 7 Removing Side Panels
Removing a side panel
Pull bottom-end of panel
towards you to disengage
Velcro.
Slide across pins
Lift to free side panel from pins Side panel removed

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Lid Removal
1. Loosen the (4) thumbscrews under the lid (the thumbscrews are located at the end of the cabinet; two on each end; there is a
total of 4 thumbscrews) and remove the lid by lifting the lid carefully o󰀨 the turnstile. See [Figure 8] for more details.
8A
8B
Fig. 8 Removing Lids
Loosen All 4
Thumbscrews
Remove Lid
FIGURE 4.3.0.3 – Removing the turnstile Lid.
Loosen (4) thumbscrews
Remove lid

Supervisor 3000 Installation Instructions
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Turnstile Layout
With the side panels and lids removed, conrm that the cabinets are laid out such that one side of the lane contains the master
controller cabinet components and the other side of the lane contains the slave cabinet components. The correct layout for the
turnstile master/slave controller board properties is shown in [Figure 9]. A possible common incorrect layout for the turnstile master/
slave controller board properties is shown in [Figure 10]. Verify that the master controller cabinet components are facing the slave
cabinet components before proceeding.
Secondary Controller Side
Main Controller Side
Secondary Controller Side
Main Controller Side
Secondary Controller Side
Main Controller Side
INCORRECTINCORRECT
Main Controller Side
Secondary Controller Side
Secondary Controller Side
Main Controller Side Main Controller Side
Secondary Controller Side
CORRECT CORRECTCORRECT
The power key switch should always be located on the secured side.
Unsecured Side
Unsecured Side
Secured Side
Secured Side
Power
Key
Switch
Power
Key
Switch
Power
Key
Switch
Power
Key
Switch
Power
Key
Switch
Power
Key
Switch
Fig. 9
Fig. 10
Correct Turnstile Layout
Incorrect Turnstile Layout
Slave Controller Side
Slave Controller Side
Slave Controller Side
Slave Controller Side
Slave Controller Side
Slave Controller Side
Master Controller Side
Master Controller Side
Master Controller Side
Master Controller Side
Master Controller Side
Master Controller Side

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Baseplate Assembly (Optional)
An optional SU3000 baseplate may be purchased with the SU3000 turnstile. A baseplate enables installation of the SU3000
turnstile on a solid foundation without the need to drill holes in the ground. The baseplate also provides concealed conduit channels
for wiring all power and communication cables. Baseplates come in di󰀨erent sizes and may be bridged together with other
baseplates for multiple turnstile lanes. The following information will guide the installer in assembling the baseplate:
Examine the area with a measuring tape and carefully mark the location where the baseplate(s) will be placed. An external power
source and external data cables (required for GateKeeper and external controls), must be accessible and provided to the turnstile.
The side plate on the baseplate must be removed in order to provide external power/data (or the side plate may be drilled with
appropriate holes as needed for concealment). Determine which side plate to remove and remove it by unfastening the (4) screws
as shown in [Figure 11].
Place the baseplate carefully in the marked location. The installation process continues in the following sections. Follow the
instructions there in order to pull the appropriate cables through the conduit openings.
For multiple lanes, baseplates may be attached together. Holes are provided for bridging multiple baseplates together. The side
plate must be removed in order to bridge the baseplates together side by side. Secure the baseplates side by side by fastening the
(4) screws provided to the support from the other baseplate.
Anchor locations
Holes for bridging
multiple baseplates
Conduit holes for power and communication cables.
(Use separate conduits for power and communication cables)
Fig. 11 Baseplate

Supervisor 3000 Installation Instructions
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Installation Instructions
Anchoring the Turnstile
1. Place the master cabinet and the slave cabinet in the determined location [see dimensions - Figures 3 -4].
2. Cabinets must be level to each other and square to all neighboring cabinets. This will ensure that all optical sensors are aligned
for optimum performance. Use the following procedure to square each cabinet with respect to the oor and other cabinets:
A. Measure the distance from the inside wall of one
cabinet to the inside wall of the other cabinet, on both the
entry and exit side of the lane for a consistent measurement
[Figure 12].
B. Measure the diagonal distance from the end of one cabinet
to the end of the opposing cabinet, then measure the
opposing diagonal [Figure 13]. If these distances are equal,
the cabinets are square.
Fig. 12
Fig. 13
NOTE The lane 1 master cabinet is always the right most cabinet in relation to the unsecured side.

Supervisor 3000 Installation Instructions
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Anchoring the Turnstile (cont.)
3. Use a pencil and mark each mounting hole location
[Figure 14]. There will be a total of four (4) mounting
holes per cabinet. Remove the cabinets when
complete.
4. Using a 5/8" concrete drill bit, drill the anchor holes
3" in depth at the center of each marked location.
The anchor holes must be clean before installing the
anchor bolts. If the holes are not clear of debris, the
anchor bolts may not tighten correctly.
5. Insert the anchors into each drilled hole [Figure 15].
The threaded end of the anchor must be inserted into
the hole rst. Use a hammer to tap the anchors into
place, if needed. Ensure that the anchors are ush
with the concrete oor.
6. If not already done, pull all wires (AC power, access
control and crossover cable) through conduit and
conduit access holes prior to anchoring cabinets.
7. Using clear RTV silicone, seal the gaps between the
conduit and conduit holes.
8. Maneuver each cabinet over the anchor locations.
Insert four (4) 3/8" x 2-1/2" anchor bolts and at
washers.
9. Using a torque wrench (ft-lb) and 9/16" socket, torque
the anchor bolts to 80 ft-lbs.
NOTE
Fig. 14 Marking Anchor Holes
Fig. 15 Inserting Anchors
Anchor
Holes
Drill Hole.
Clean Hole.
Vacuum Debris.
Insert the anchors
threaded side
down. The anchors
must be flush with
the surface.
Insert the washer.
Insert the bolt.
Torque to 80 ft-lbs.

Supervisor 3000 Installation Instructions
Page 18 For assistance: [email protected] [phone] PUD3628R1-2
Internal Card Reader Installation
Removing Status Light Board
Mounting Screws
Card readers used in connection with the site access control system
are not included with the SU3000. The SU3000 has su󰀩cient room
for the installation of small mullion or slim style proximity card
readers.
Card readers require separate power input – do not pull this power
from the SU3000 power supplies.
1. Locate the card reader mounting bracket [Figure 16].
2. Using a Phillips-head screwdriver, remove the status light board
[Figure 16].
3. Using an open wrench, remove the two (2) hex nuts and remove
the card reader mounting bracket [Figure 17].
4. Install the card reader per manufacturer's instructions.
If the distance between the installed card reader and top channel
lid exceeds the read range of the card reader, shims may be used
to elevate the card reader by a maximum of 3/8" (9.5mm). DO NOT
allow the card reader to touch the status light board.
5. Using an open wrench, replace and tighten the two (2) hex nuts
that secure the mounting bracket.
6. Place the status light board over the mounting stando󰀨s
and align the holes. Insert and tighten four (4) Phillips head
mounting screws.
7. Route the output cable through the turnstile and connect to your
access control system [Figure 17].
Fig. 17
Fig. 16
Output cable must be routed down through the access hole.
When removing and reattaching the card reader mounting
bracket and status light board, make sure to re-seat and check
all wire harnesses for damage.
NOTES
NOTE
Mounting
Bracket
Status Light
Board
Access
Hole

Supervisor 3000 Installation Instructions
PUD3628R1-2 For assistance: [email protected] [phone] Page 19
Crossover Cable
The included crossover cable interconnects communication signals and low-
voltage 24VDC between the master and slave cabinets. The default length of
the crossover cable included with the SU3000 is 8'. Optional crossover cable
lengths of 20' and 40' are available.
1. Locate the low-voltage terminal block tucked in bottom of the center base
in the caster cabinet [Figure 19].
2. Insert the 24 VDC positive wire (orange) and the negative wire (black into
the terminal block, matching the colors with the other side and tighten
[Figure 19].
3. Connect the data connector from the crossover cable to the data
connector in the master cabinet [Figure 19].
4. Repeat Steps 1 – 3 for the slave cabinet.
Wiring Instructions
IMPORTANT
110VAC and 220VAC primary power (unless ordered otherwise)
must be hard wired in place. It is strongly recommended that a
licensed electrician perform this procedure in accordance with
all applicable local codes.
The primary wiring lines for 110VAC and 220VAC consist of the
following:
Terminal 110V 220V
Ground Green Green/Yellow
Neutral White Blue
Line Black Brown
1. Locate the pre-installed power terminal block and attached
wiring (located inside the master cabinet leg) [Figure 18].
2. Attach each power wire to the power terminal block with
the corresponding color exiting on the other side
[Figure 18A].
3. Using a Phillips head screwdriver, tighten each terminal
block connection.
Fig. 18
Fig. 18A
Fig. 19
Primary Power
NOTE
Power Terminal Block
Crossover Cable & Low Voltage
The orientation of the pre-installed terminal block may di󰀨er
from what is shown in [Figure 18 & 18A]. On some installations,
the terminal block is rotated 90 degrees .
NOTE
Crossover Cable
(packaged separately)
Data/Communication
Cable (tucked in the
bottom of the cabinet)
24VDC Power
and Ground Wire
(tucked in the
bottom of the
cabinet)
GNL
110VDC Shown
FOR EXTERNAL DC POWER SUPPLY INSTALLATION
INSTRUCTIONS, REFER TO APPENDIX C ON PAGE 34.
NOTE
Center cabinets have two crossover cable connectors tucked
in the base: one labeled MASTER and one labeled SLAVE.
Crossover cables are used to interconnect master and slave
connectors. Refer to Appendix D for crossover cable connection
diagrams.

Supervisor 3000 Installation Instructions
Page 20 For assistance: [email protected] [phone] PUD3628R1-2
I/O Control Board (13-0328 Rev. F)
Fig. 20
Fig. 20A
Master Cabinet
I/O Control Board (13-0328 Rev. F))
LEGEND
ITEM NAME
J1 Input Terminals
J2 Output Terminals
JP1 RS485 Termination Resistor
JP2 RS485 Termination Resistor
JP3 Fire Alarm Jumper (N.O. - N.C.)
S1 Entry Side Open Test Button
S2 Entry Side Reject Test Button
S3 Previous Sensor Group
S4 Next Sensor Group
S5 Exit Side Open Test Button
S6 Exit Side Reject Test Button
Signal Inputs and Outputs
To / From Access Control System
Inputs
Signal inputs from outside systems
are wired into the SU3000’s I/O control
board. There are two types of input
signals, momentary dry contacts (MDC)
and sustained dry contacts (SDC). All
input signals must be normally open
(N.O.), voltage-free, dry contacts, with
the exception of the re alarm input,
which can be congured (via jumper
on the I/O control board) to accept
either a normally open or normally
closed (N.C.) sustained contact. MDC’s
must be at least 100ms in duration to
register. While the SU3000 can accept
signals up to 2 seconds in duration,
the suggested MDC input duration
is 1 second or less to support rapid
throughput in high volume applications.
Factory default Fire Alarm jumper
setting is normally open (N.O.).
Outputs
Signal outputs are available from the
SU3000’s I/O control board. Outputs
are normally open, voltage-free,
momentary dry contacts. The output
signal length is 300ms in duration.
Inability to Provide Specied Inputs
If the access control system does not
have dry contact outputs, isolation
relays should be used. NEVER connect
signal lines containing voltage directly
to the I/O control board.
NOTES