Gunnebo RotaSec B120S User manual

.............................
CCEC/ OM Manuals RotaSec Titan 1.5 08.2009
This Manual Refers to the RotaSec fitted with the Titan Head
RotaSec –With Damping
Installation Operation and Maintenance Manual

.............................
CCEC/ OM Manuals RotaSec Titan 1.5 08.2009

3
.............................
CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
Contents
Page
SECTION 1INTRODUCTION ...................................................................................................................................... 5
General .............................................................................................................. 5
Electrical Warnings ............................................................................................ 5
Errors.................................................................................................................. 5
Proprietary Notices ............................................................................................ 5
Hardware Changes............................................................................................. 5
Rotating Machinery ........................................................................................... 6
Warnings, Cautions and Notes .......................................................................... 6
Good Practices ................................................................................................... 6
Equipment Safety Systems ................................................................................. 6
Risk Assessment ................................................................................................. 7
CE - Marking....................................................................................................... 8
SECTION 2PRODUCT DESCRIPTION ........................................................................................................................... 9
Product Description............................................................................................ 9
Typical Units..................................................................................................... 11
Technical Details .............................................................................................. 13
Standard Technical Specification ..................................................................... 13
SECTION 3INSTRUCTIONS FOR USE ......................................................................................................................... 15
Operating Sequence......................................................................................... 15
Access Control Devices..................................................................................... 16
Programmable Parameters.............................................................................. 16
SECTION 4TECHNICAL INFORMATION ...................................................................................................................... 17
Standard Features............................................................................................ 17
Optional Features ............................................................................................ 17
Typical Layout Details ...................................................................................... 18
Typical Titan Head Mechanism Elevation ........................................................ 23
Drives and Controls.......................................................................................... 23
Restoring Force Adjustment............................................................................. 24
Damping Adjustment....................................................................................... 25
Electrical Connections ...................................................................................... 25
Sensor Timing and Solenoid Operation ............................................................ 26
Anti-reverse Ratchet Quietening Adjustment .................................................. 26
Locking Solenoid Adjustment........................................................................... 27
Electronic Circuit Boards .................................................................................. 28
LCM02 Control Logic Board.............................................................................. 29
Start-up Functions............................................................................................ 29
Changes to the Programmable Parameters..................................................... 30
Basic Configuration.......................................................................................... 32
Parameter Default Setting ............................................................................... 32
Voltage Free Outputs ....................................................................................... 33
Sensor Board .................................................................................................... 33
LEDs.................................................................................................................. 33
SNT1 Card ........................................................................................................ 34
Power Supply Unit............................................................................................ 35
Solenoid Loom Connections ............................................................................. 36

4
.............................
CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
SECTION 5INSTALLATION...................................................................................................................................... 37
Unpacking ........................................................................................................ 37
Tools Required ................................................................................................. 37
Site Preparation ............................................................................................... 37
Headroom ........................................................................................................ 57
Conduit Routing ............................................................................................... 57
Cable Requirements ......................................................................................... 57
Cable Controls .................................................................................................. 57
General Details................................................................................................. 58
Basic Principles of Setting To Work (Fig 5.21 and 5.22) ................................. 58
Variations for “R” Models ................................................................................ 59
Variations for “S” Models ................................................................................ 59
Electrical Connections ...................................................................................... 78
Testing after Installation.................................................................................. 79
SECTION 6MAINTENANCE..................................................................................................................................... 86
General Care .................................................................................................... 86
Routine Maintenance....................................................................................... 87
Fault Finding .................................................................................................... 89
SECTION 7SPARE PARTS ....................................................................................................................................... 91
Recommended Spare Parts.............................................................................. 91
SECTION 8TABLE APPENDICES ............................................................................................................................... 92
Firmware Version - FBCBQMYR110 ................................................................. 93
Firmware Version (FBCBQMYR123) ................................................................. 95
SECTION 9DECLARATION OF CONFORMITY............................................................................................................... 97

5
.............................
CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
Section 1 Introduction
Introduction
General
Please read this manual carefully, it contains information that will assist you with all aspects of
installation and maintenance, including unpacking. Correct installation & Maintenance will ensure
smooth functionality and increase the lifespan of components.
Gunnebo Entrance Control Ltd makes every effort to ensure that this manual is reviewed whenever
significant changes are made to the design. However, our policy of continuous improvement may
result in some small differences between the unit supplied and the description in this document.
Enquiries in this respect should, in the first instance, be directed to our Technical Department. .
Telephone [phone], Fax [phone],
E-mail [e-mail]
Electrical Warnings
The electrical power used in this equipment is at a voltage high enough to endanger life. Before
carrying out maintenance or repair, you must ensure that the equipment is isolated from the electrical
supply and sufficient tests made to verify that the isolation is complete.
When the supply cannot be disconnected, functional testing, maintenance and repair of the electrical
units are to be undertaken only by persons fully aware of the danger involved and who have taken
adequate precautions and training.
Errors
Reports on errors, comments and suggestions concerning this manual are requested and encouraged.
They should be submitted to:
Gunnebo Entrance Control Ltd, Bellbrook Business Park, Uckfield, East Sussex, TN22 1QQ, UK.
Telephone [phone], Fax [phone],
E-mail [e-mail]
Proprietary Notices
All data appearing herein is of a proprietary nature, with exclusive title to it held by Gunnebo. The
possession of this Manual and the use of the information are therefore restricted only to those persons
duly authorised by Gunnebo.
Do not reproduce, transcribe, store in a retrieval system or translate into any human or computer
language, any part of this Manual without prior permission of Gunnebo.
Hardware Changes
No hardware changes may be made without authority from Gunnebo who will be responsible for
ensuring that the proposed change is acceptable in all safety aspects. Personnel authorised by
Gunnebo may only make hardware changes.
Any maintenance or modification of Emergency Stop and Guarding Circuitry must be followed by
safety checks on the whole hardwired Emergency Stop and Guarding Circuitry.
Prior to a hardware change, records must be made of the change, one of which MUST be sent to the
Technical Department at Gunnebo.

6
.............................
CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
Rotating Machinery
Rotating industrial machinery may possess huge amounts of stored energy. On no account must you
commence maintenance if you do not fully understand what you are doing and/or have not taken all
the safety precautions normally associated with industrial electronic control systems and machines.
Before starting to work on the equipment, please make yourself familiar with all the associated blocks
in the system, including control loops, mechanics, drives, transducers and electrics. Please read all
the Manuals of the equipment you are unfamiliar with first.
Warnings, Cautions and Notes
Where necessary within the technical manual, Warnings, Cautions and Notes may be given.
Warnings
Are for conditions that might endanger people; the instructions given in Warnings must be followed
precisely. They are given to avoid injury or death.
Cautions
Are for conditions that may cause damage to equipment or may spoil work; The instructions given in
Cautions must be followed to avoid spoilt work or damage to equipment.
Notes
Alert the user to pertinent facts and conditions.
Static Sensitive Devices
Some of the PCBs within in the equipment, which is covered by this technical manual, contain Static
Sensitive Devices. It is recommended that maintenance and service engineers are fully aware of the
Local Industry Regulations and procedures when handling such devices.
Good Practices
Equipment being installed must not be left unattended unless all potential mechanical and electrical
hazards have been made safe. A competent person must be left in charge when the equipment is to
be left whilst potentially unsafe.
The following points indicate good practice that will contribute to safety and avoid equipment damage.
i Ensure that all electrical power supplies and batteries are turned OFF and disconnected
before working on any of the equipment.
ii Never leave the equipment in a potentially dangerous state.
iii Use only the correct tools for the task in hand.
iv When working on the equipment, remove any personal jewellery that may be
conductive, or clothing that may become entangled with mechanical parts.
Equipment Safety Systems
Safety systems and controls, such as interlocks, covers and guards, must not be overridden or
bypassed by personnel, other than authorised staff who are qualified to carry out prescribed actions
within specified Warnings.

7
.............................
CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
Risk Assessment
Risk assessment is graded into categories of safety, rated 1 to 8 (where 8 is the highest risk level).
The following activities are covered.
Rating Activity
1 Cleaning
2 General Installation
3 Roof Installation
Servicing
4 Servicing
General Maintenance
Using Chemical Fixers
5 Commissioning
8 Floor Drilling
Rating 1: Cleaning.
Who is at Risk Engineers or Site personnel
Hazard Misuse of Cleaning Fluids
Current Controls Compliance with COSHH regulations
Rating 2: General Installation
Who is at Risk Site personnel
Hazard Objects/Tools in Installation area
Current Controls Trained Installation Engineers
Rating 4: General Maintenance
Who is at Risk Site Personnel
Hazard Electric Shock
Current Controls Isolation of Power/Trained Service Personnel
Using Chemical Fixer
Who is at Risk Site Personnel within the Vicinity of the Work Area
Hazard Fume Inhalation
Current Controls Compliance with COSSH regulations
Rating 5: Commissioning
Who is at Risk Site Engineer
Hazard Power Supply/Moving Parts
Current Controls Isolate Power
Rating 8: Floor Drilling
Who is at Risk Installation Engineer
Hazard Flying Debris and Noise
Current Controls Protective Equipment must be worn

8
.............................
CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
CE - Marking
The Gunnebo RotaSec is CE marked, developed and manufactured according to the EU‟s Machinery,
Low-Voltage and EMC-Directives.
With each unit a Declaration of Conformity is supplied.
Important Notice
The Gunnebo RotaSec is a security product and as such, any Children or Minors using the turnstile,
MUST be supervised and accompanied by a responsible Adult.
Gunnebo does not accept any liability if this Important Safety Notice is not
enforced.

9
.............................
CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
Section 2 Product Description
Product Description
The RotaSec is designed for use in external entrances to Administrative Centres, Industrial
Complexes and Military Establishments where high quality, combined with high security full height
barriers are required.
An all welded steel rotor with straight arms runs in a phosphor bronze bearing at the top end and
supported by a ball and cone bearing at the base.
On double units the rotors can be interlocked where space is of prime importance.
Entry and Exit can be made by Card reader, Pushbutton or any other type of control device specified
by the client at the time of order.
All controls are housed within the unit, therefore NO separate switches or control boxes are required.
Control of the rotor is achieved usually by an electro-mechanism mounted within the top section of the
RotaSec and accessible via service panels. Purely mechanical control is also possible.
Power for the unit is 24V DC derived from a mains input transformer and rectifier circuit.

10
.............................
CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
The following variations can be supplied by Gunnebo; however this Technical Manual provides
sufficient information to cover all models.
MODEL UNIT-TYPE
B90S (Basic) Single Unit, open frame design without canopy
B120S (Basic) Single Unit, open frame design without canopy
F90S Single Unit without canopy
F120S Single Unit without canopy
R90S Single Unit with canopy
R120S Single Unit with canopy
S90S Single Unit with canopy and side panels
S120S Single Unit with canopy and side panels
B90D (Basic) Double Unit, open frame design without canopy
B120D (Basic) Double Unit, open frame design without canopy
F90D Double Unit without canopy
F120D Double Unit without canopy
R90D Double Unit with canopy
R120D Double Unit with canopy
S90S Double Unit with canopy and side panels
S120D Double Unit with canopy and side panels
F90DI Interlocked Double Unit without canopy
F120DI Interlocked Double Unit without canopy
R90DI Interlocked Double Unit with canopy
R120DI Interlocked Double Unit with canopy
S90DDI Interlocked Double Unit with canopy and side panels
S120DDI Interlocked Double Unit with canopy and side panels

11
.............................
CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
Typical Units
Model B90S
Model F90S

12
.............................
CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
Model R120S
Model R120DI

13
.............................
CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
Technical Details
An all welded steel rotor with straight arms runs in a phosphor bronze bearing at the top end and
supported by a ball and cone bearing at the base.
On double units models are available with interlocking rotors, where space is of prime importance.
Entry and Exit can be made by Card reader, Pushbutton or any other type of control device specified
by the client at the time of order.
All controls are housed within the unit, therefore NO separate switches or control boxes are required.
Control of the rotor is achieved usually by an electro-mechanism mounted within the top section of the
RotaSec and accessible by removing the Head Cover. Purely mechanical control is also possible.
On double units models are available with interlocking rotors, where space is of prime importance.
A positive action lock which prevents two passages at one time.
A self-centring mechanism to ensure complete rotation of the head to the reset position.
A hydraulic damper to ensure smooth and quiet operation.
An anti-backup device prevents reverse rotation when the head has moved 32° from
the rest position.
Standard Technical Specification
Orientation: Pass left or Pass Right
Rotor Arms: 3NOfor the RotaSec 120
4NOfor the RotaSec 90
Drive: Manually Operated
Materials: Casework: Square and circular hollow section mild steel, Hot
Zinc sprayed after manufacture. Painted to the
standard RAL colour range
Rotor Column: Mild steel construction, Hot Zinc Sprayed, with a
with a white wet sprayed paint finish.
Function: Passage in both directions, electronically controlled.
Mechanism: Control of the RotaSec operation is achieved by an electro-mechanical
head mechanism.
The Head has damping fitted as standard.
Security: Passage through the “dead area” is prevented by stator bars.
Power Supply: 115/230 Vac 50/60Hz
Power Rating: Standby or Passage 50Va (Alarm Condition 50Va)
Logic Voltage: 24Vdc

14
.............................
CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
Power Failure: In the event of an emergency or isolation of the power supply
the RotaSec can be configured to Fail-Safe i.e. rotates freely or
Fail-Lock i.e. locks in the HOME position. Either option is
available in both or one direction.
(As standard the RotaSec is configured bi-directional fail-safe
unless requested otherwise)
Fire Alarm: Input facilities available for 0V contact supplied by others to effect fail
state.
Interface: The mechanism is controlled by means of a LCM02
Microprocessor control logic with the following features:
Three inputs for sensor directing the mechanism position
One input for opening/locking the mechanism in each
direction.
Two protected outputs for control of the opening/locking
solenoids.
Four protected outputs for piloting way mode indicators.
Two dry contacts (0V) output relays indicating availability of
use in either direction.
Two dry contacts (0V) outputs to count passage in either
direction.
One serial port –RS485 (RS485 accessory card will be
required for this function)
One serial port –12C BUS
Operating Temperature: 0 to 55C
Transportation and Storage: -25 to +55C
Relative Humidity: 95% Maximum
Note - This Technical Manual is applicable to RotaSec‟s that have damping fitted, these types
use the Titan Head.

15
.............................
CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
Section 3 Instructions for Use
Instructions for Use
The information contained in this section should be used as a basis for the instruction of personnel in
the correct use of the doors.
Operating Sequence
The operating procedure is shown below and given the sequence of passage through the RotaSec in
either direction.
1. The Rotor will normally be locked, unless a free entry/exit option has been specified.
2. Operate the Access Control Device if fitted.
3. On the acceptance of a signal from the Access Control Device the rotor will unlock and be free to
rotate.
4. Pass through the RotaSec, using your hand to push the rotor.
5. The rotor will automatically lock in its new position.
Note - Gunnebo recommends the fitting of a push button if free exit is required.
Pass
Left
Pass
Left
Pass
Right
Pass
Right
RotaSec 90
RotaSec 120

16
.............................
CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
Important notices
Only one person at a time should pass through the turnstile.
Large packages should be carried in front of you.
Should any item become caught in the rotor, STOP, and DO NOT keep forcing through in the
same direction
Fail State
The RotaSec can be set to fail lock or fail safe in either direction via alteration of the solenoids and
programmable parameter. The fail state is the same as that when a fire alarm signal is received.
Access Control Devices
Gunnebo can supply the mounting for an Access Control Device, which is specified at the initial order
to meet customer requirements. Refer to Table 8.2.
Programmable Parameters
The system operation is conditioned by the values given to certain parameters stored in the LCM02
PCB.
When the control logic microprocessor executes the program it verifies the values of the specific
programmed parameters which sets the operation and function of the unit.
The values of these parameters can be adjusted or reset to a standard configuration by following the
procedures given.
Listed in Table 8.2 are the parameters together with their locations and functional descriptions.
Masks
The value of some of the parameters can be worked out by converting the hexadecimal value in to a
binary value and then consider the value of each digit separately.
The location parameters from 00 to 07 allow signals to be directed to the individual relays of the
LCM02 PCB. Refer to Table 8.2 for Parameter Values and Section 4 for instructions to enable
changes.

17
.............................
CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
Section 4 Technical Information
Technical Information
Standard Features
RotaSec Rotating Doors have the following features as STANDARD
2100mm Walkway
Servicing from above
Welded mild steel with painted finish (10 standard colours)
Walkway down-lights (not fitted on Basic Models)
Integral drain pipes (only fitted to R and S Models)
Electro-Mechanical head mechanism
Rotor restoring mechanism
Universal control logic
Fail-safe or Fail-lock
A combination of Fail-lock and Fail-safe
Optional Features
Gunnebo can supply the following features on request for RotaSec.
Status lights (standard on S Models)
Pushbuttons
Card-reader mounting on bracket
Stainless steel rotor
Uni or Bi-directional

18
.............................
CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
Typical Layout Details RotaSec 90 (Single Walkway)
Figure 4.1 shows the general location of the main units/assemblies that comprise the single
RotaSec 90.
Fig 4.1 Layout details RotaSec 90 (Single Walkway)
Key to illustration A - Rotor Head Mechanism
B - Electrical Plate Assembly
C - Logic Board
D - Transformer
E - Distribution Box
F - Circuit Breaker / Mains On - Off Switch
G - Down-lights (MD 90R and S only)

19
.............................
CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
Typical Layout Details RotaSec 120 (Single Walkway)
Figure 4.2 shows the general location of the main units/assemblies that comprise the single
RotaSec 120.
Fig 4.2 Layout details RotaSec 120 (single walkway)
Key to illustration A - Rotor Head Mechanism
B - Electrical Plate Assembly
C - Logic Board
D - Transformer
E - Distribution Box
F - Circuit Breaker / Mains On - Off Switch
G - Down-lights (MD 120R and S only)

20
.............................
CCEC/ OM Manual RotaSec Titan 1.5 EN 08.2009
Typical Layout Details RotaSec 90 (Double Walkway)
Figure 4.3 shows the general location of the main units/assemblies that comprise the Double
RotaSec 90.
Fig 4.3 Layout details RotaSec 90 (Double Walkway)
Key to illustration A - Rotor Head Mechanism (1)
B - Rotor Head Mechanism (2)
C - Electrical Plate Assembly
D - Logic Board
E - Transformer
F - Distribution Box
G - Circuit Breaker / Mains On - Off Switch
H - Down-lights (MD 90R and S only)
J - Cabinet Access Doors (MD 90S)