GUTMANN mega macs 66 User manual

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HBMM66V5400EN0818S0
460 987-74 / 08.18
User Manual en
mega macs 66
Original User Manual

Table f C ntents mega macs 66
Table of Contents
1 About this Manual .............................................................................................................................10
1.1 Reading the Manual............................................................................................................ 10
1.2 Marking of Text Parts ......................................................................................................... 11
2 User Information ............................................................................................................................... 12
2.1 Safety Pre autions .............................................................................................................12
2.1.1 General Safety Precauti ns .................................................................................................... 12
2.1.2 Safety Precauti ns – Risk f Injury .......................................................................................... 12
2.1.3 Safety Precauti ns f r the mega macs 66................................................................................. 13
2.1.4 Safety Precauti ns f r High V ltage/Line V ltage....................................................................... 13
2.1.5 Safety Precauti ns – Chemical Burns....................................................................................... 13
2.1.6 Safety Precauti ns f r Hybrid/Electric Vehicles .......................................................................... 14
2.1.7 Safety Precauti ns f r Testing/Measuring Devices ..................................................................... 15
2.2 Non-Liability .....................................................................................................................15
2.2.1 S ftware............................................................................................................................. 15
2.2.1.1 Safety-Relevant S ftware M dificati ns ................................................................................... 15
2.2.1.2 Perf rming Safety-Relevant S ftware M dificati ns ................................................................... 15
2.2.1.3 Pr hibiti n f Safety-Relevant S ftware M dificati ns ................................................................ 15
2.2.1.4 Waiver f the Use f Safety-Relevant S ftware M dificati ns ....................................................... 16
2.2.2 N n-Liability ....................................................................................................................... 16
2.2.2.1 Data and Inf rmati n ............................................................................................................ 16
2.2.2.2 Burden f Pr f n the User................................................................................................... 16
2.2.3 Data Pr tecti n.................................................................................................................... 16
2.2.4 D cumentati n .................................................................................................................... 16
3 Devi e Des ription ............................................................................................................................ 18
3.1 Delivery Contents............................................................................................................... 18
3.1.1 Checking Delivery C ntents.................................................................................................... 18
3.2 Intended Use......................................................................................................................19
3.3 Using the Bluetooth® Fun tion.............................................................................................19
3.4 Range of Fun tions.............................................................................................................20
3.5 Display .............................................................................................................................. 20
3.5.1 Operating the Device............................................................................................................. 20
3.6 Conne tions of the mega ma s 66 ........................................................................................21
4 Installation of the Hella Gutmann Drivers Pa kage...............................................................................23
4.1 System Requirements of Hella Gutmann Drivers ..................................................................23
4.2 Installation of the Hella Gutmann Drivers Pa kage................................................................23
5 Installation of the HGS PassThru Software ..........................................................................................24
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mega macs 66 Table f C ntents
5.1 Provision of HGS PassThru.................................................................................................. 24
5.2 Supported Operating Systems for HGS PassThru .................................................................. 24
5.3 System Requirements for HGS PassThru Driver ...................................................................24
5.4 Installation of the HGS PassThru Software ........................................................................... 24
6 Initial Start-Up of the HGS PassThru Software.....................................................................................26
6.1 Pre onditions for Initial Start-Up of HGS PassThru ...............................................................26
6.2 Running the HGS PassThru Software ................................................................................... 26
7 Initial Start-Up..................................................................................................................................28
7.1 Charging the Battery ..........................................................................................................28
7.2 Swit hing on the Devi e......................................................................................................28
7.3 Li ense Release.................................................................................................................29
7.4 Swit hing off the Devi e .....................................................................................................29
8 Configuring the Devi e ......................................................................................................................30
8.1 Setting ompany data .........................................................................................................30
8.1.1 Entering C mpany Data......................................................................................................... 30
8.1.2 User name .......................................................................................................................... 30
8.1.2.1 Entering the User Name ........................................................................................................ 30
8.1.2.2 Assigning a Passw rd........................................................................................................... 30
8.1.2.3 Deleting the Passw rd .......................................................................................................... 31
8.1.2.4 Deleting the User Name ........................................................................................................ 31
8.1.2.5 Activating the Car Hist ry ...................................................................................................... 31
8.1.2.6 Setting Up Passw rd Pr tecti n.............................................................................................. 32
8.1.3 Creating C st Estimates ........................................................................................................ 32
8.2 Updating Devi e and Modules..............................................................................................32
8.2.1 Prec nditi ns f r an Update ................................................................................................... 33
8.2.2 Calling Up System Inf rmati n................................................................................................ 33
8.2.3 Setting the Language............................................................................................................ 33
8.2.4 Starting the Test .................................................................................................................. 33
8.2.5 Starting the System Update.................................................................................................... 34
8.2.6 M dule Update .................................................................................................................... 34
8.2.6.1 Starting the M dule Update.................................................................................................... 34
8.3 Configuring the Interfa es...................................................................................................35
8.3.1 Setting Up the Printer ........................................................................................................... 35
8.3.1.1 Printing via USB P rt ............................................................................................................ 35
8.3.1.2 Printing with Standard PC Printer............................................................................................ 36
8.3.2 C nfiguring the BPC-T l ...................................................................................................... 36
8.3.2.1 Searching f r a BPC-T l....................................................................................................... 36
8.3.2.2 Deactivating the BPC-T l C nnecti n and Deleting the Assignment ............................................. 37
8.3.2.3 Starting a BPC-T l Update.................................................................................................... 37
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8.3.2.4 Calling up System Inf rmati n f r the BPC-T l ........................................................................ 37
8.3.3 C nfiguring the Ethernet........................................................................................................ 37
8.3.4 C nfiguring the Bluet th® Adapter......................................................................................... 38
8.3.4.1 Searching f r the Bluet th® Adapter ...................................................................................... 38
8.3.4.2 Disc nnecting the Bluet th® Adapter C nnecti n and Deleting the Assignment ............................. 39
8.3.4.3 Perf rming Bluet th® Diagn stics......................................................................................... 39
8.3.5 C nfiguring WLAN................................................................................................................ 40
8.3.5.1 Searching and Installing a WLAN Interface................................................................................ 40
8.3.5.2 Perf rming WLAN Diagn stics ............................................................................................... 40
8.3.6 C nfiguring the UMTS M dule ................................................................................................ 41
8.4 Setting the Country ............................................................................................................43
8.4.1 Setting the Language Opti n .................................................................................................. 43
8.4.2 Making C untry Settings........................................................................................................ 43
8.4.3 Setting the Currency ............................................................................................................. 43
8.4.4 Setting the Date F rmat ........................................................................................................ 44
8.4.5 Setting the Time F rmat........................................................................................................ 44
8.4.6 Setting the Date ................................................................................................................... 44
8.4.7 Setting the Time................................................................................................................... 44
8.5 Setting Units...................................................................................................................... 45
8.5.1 Assigning Units.................................................................................................................... 45
8.6 Configuring Mis ellaneous .................................................................................................. 45
8.6.1 C nfiguring the Hardware...................................................................................................... 45
8.6.1.1 Setting the Display Brightness................................................................................................ 45
8.6.1.2 Calibrating the T uch Screen.................................................................................................. 45
8.6.1.3 Checking the Battery Status ................................................................................................... 46
8.6.2 C nfiguring the Car Hist ry.................................................................................................... 46
8.6.2.1 Aut matic Car Hist ry Transfer............................................................................................... 46
8.6.2.2 Manual Parameter Management ............................................................................................. 46
8.6.2.3 Sending the Car Hist ry......................................................................................................... 47
8.6.2.4 Parameter Management........................................................................................................ 47
8.6.2.5 Displaying Err r L gs ........................................................................................................... 47
8.6.3 C nfiguring Other Matters...................................................................................................... 48
8.6.3.1 Setting the Dem M de......................................................................................................... 48
8.6.3.2 Setting Tips......................................................................................................................... 48
8.6.3.3 Aut matic E-mail Actualizati n............................................................................................... 48
8.6.3.4 C nfiguring Order Management .............................................................................................. 49
8.6.3.5 Perf rming a Fact ry Reset ................................................................................................... 49
8.6.3.6 Screensh t.......................................................................................................................... 49
Creating a Screensh t........................................................................................................... 49
Sending Screensh ts t the Hella Gutmann Drivers .................................................................... 50
8.7 Contra ts...........................................................................................................................50
8.7.1 Retrieving the License........................................................................................................... 50
8.7.2 Displaying the GTC................................................................................................................ 50
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mega macs 66 Table f C ntents
8.7.3 Displaying Other Licenses...................................................................................................... 50
8.8 Test Fun tions ...................................................................................................................51
8.8.1 Prec nditi n f r Test Functi ns .............................................................................................. 51
8.8.2 Perf rming an OBD Plug Test................................................................................................. 51
9 Working with the Devi e .................................................................................................................... 52
9.1 Symbols ............................................................................................................................ 52
9.1.1 General Symb ls.................................................................................................................. 52
9.1.2 Symb ls in the Header .......................................................................................................... 54
9.1.3 Symb ls in the Main Menu ..................................................................................................... 56
9.1.4 Symb ls in the Vehicle Selecti n Menu..................................................................................... 57
9.1.5 Symb ls in the Diagn stics Menu............................................................................................ 58
9.1.6 Symb ls in the Vehicle Inf rmati n Menu ................................................................................. 59
9.1.6.1 Symb ls in the Car Hist ry Menu ............................................................................................ 61
9.1.6.2 Symb ls in the C mp nent Help Menu ..................................................................................... 61
9.1.6.3 Symb ls in Service Data Menu................................................................................................ 62
9.1.6.4 Symb ls in the Timing Belt Data Menu ..................................................................................... 62
9.1.6.5 Symb ls in the Wiring Diagram Menu ...................................................................................... 63
9.1.6.6 Symb ls in the Fuses/Relays Menu ......................................................................................... 63
9.1.6.7 Symb ls in the C mp nent Test Values Menu............................................................................ 63
9.1.6.8 Symb ls in the Flat Rate Units Menu........................................................................................ 64
9.1.6.9 Symb ls in the Battery Management Menu ............................................................................... 64
9.1.6.10 Symb ls in Diesel Systems .................................................................................................... 64
9.1.7 Symb ls in the Measurements Menu ....................................................................................... 65
9.1.7.1 Symb ls in the Curs r Settings Menu ...................................................................................... 66
9.1.7.2 Symb ls in the Trigger Menu.................................................................................................. 67
9.1.7.3 Setting Symb ls in the Measurements Menu ............................................................................. 68
9.1.7.4 Symb ls in the Measuring Range Menu .................................................................................... 69
9.1.8 Symb ls in the Applicati ns Menu........................................................................................... 70
9.1.8.1 Symb ls in the Emissi n Diagn stics Menu............................................................................... 71
9.1.8.2 Symb ls in the Gl ssary ........................................................................................................ 71
9.1.8.3 Symb ls in the C st Estimate Menu......................................................................................... 71
9.1.8.4 Symb ls in the E-Mail Menu................................................................................................... 72
9.1.9 Symb ls in the Settings Menu................................................................................................. 73
9.1.10 Symb ls in the Virtual Keypad ................................................................................................ 73
9.1.11 Symb ls in the Manual .......................................................................................................... 74
9.2 Vehi le Sele tion................................................................................................................ 74
9.2.1 Identifying a Vehicle by VIN .................................................................................................... 75
9.2.2 Vehicle search ..................................................................................................................... 76
9.2.2.1 C untry-Specific Search f Vehicle .......................................................................................... 77
9.2.2.2 Searching a Vehicle by VIN..................................................................................................... 78
9.2.2.3 Searching a Vehicle by Registrati n Number ............................................................................. 79
9.3 OBD diagnosti s .................................................................................................................80
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Table f C ntents mega macs 66
9.3.1 Perf rming an OBD Diagn stics Quick Start .............................................................................. 80
9.4 Diagnosti s ........................................................................................................................ 80
9.4.1 Preparing Vehicle Diagn stics ................................................................................................ 81
9.4.2 Tr uble c des...................................................................................................................... 82
9.4.2.1 Reading Out Tr uble C des .................................................................................................... 82
9.4.2.2 Deleting Tr uble C des in Vehicle System................................................................................. 83
9.4.2.3 Gl bal Check, Reading Tr uble C des ...................................................................................... 83
9.4.2.4 Gl bal Check, Tr uble C de Clearing ........................................................................................ 84
9.4.3 Parameters......................................................................................................................... 85
9.4.3.1 Reading Out Parameters........................................................................................................ 85
9.4.4 Actuat rs............................................................................................................................ 87
9.4.4.1 Activating the Actuat r.......................................................................................................... 87
9.4.5 Service reset ....................................................................................................................... 88
9.4.5.1 Perf rming Manual Service Resets.......................................................................................... 88
9.4.5.2 Perf rming Aut matic Service Resets...................................................................................... 89
9.4.6 Basic settings...................................................................................................................... 90
9.4.6.1 Prec nditi ns f r Basic Settings ............................................................................................. 90
9.4.6.2 Perf rming Manual Basic Settings........................................................................................... 90
9.4.6.3 Perf rming Aut matic Basic Settings....................................................................................... 91
9.4.7 C dings .............................................................................................................................. 92
9.4.7.1 Perf rming Manual C ding Pr cedures .................................................................................... 92
9.4.7.2 Perf rming Aut matic C ding Pr cedures ................................................................................ 93
9.5 Vehi le Information ............................................................................................................ 94
9.5.1 Car Hist ry.......................................................................................................................... 95
9.5.1.1 Selecting Vehicles fr m the Car Hist ry.................................................................................... 95
9.5.1.2 Deleting Entries fr m the Car Hist ry....................................................................................... 95
9.5.1.3 Deleting Single Entries and the Entire Car Hist ry ...................................................................... 96
9.5.1.4 All Older Than...................................................................................................................... 96
9.5.1.5 Sending a Help Call............................................................................................................... 96
C ntacting the Technical Help Line .......................................................................................... 97
Requesting Data .................................................................................................................. 98
9.5.2 C mp nent help................................................................................................................... 99
9.5.2.1 Calling Up C mp nent Help.................................................................................................... 99
9.5.3 Service data .......................................................................................................................100
9.5.3.1 Calling Up Service Data ........................................................................................................100
9.5.4 Timing belt data..................................................................................................................102
9.5.4.1 Calling Up Timing Belt Data...................................................................................................102
9.5.5 Diagn stic Database ............................................................................................................102
9.5.5.1 Calling Up the Diagn stic Database ........................................................................................103
9.5.6 Technical Data ....................................................................................................................103
9.5.6.1 Calling Up Technical Data......................................................................................................104
9.5.7 Wiring diagrams .................................................................................................................104
9.5.7.1 Calling Up Wiring Diagrams...................................................................................................104
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mega macs 66 Table f C ntents
9.5.8 Fuses/relays.......................................................................................................................105
9.5.8.1 Calling Up Fuse and Relay B x Images....................................................................................105
9.5.9 C mp nent test values.........................................................................................................105
9.5.9.1 Calling Up C mp nent Test Values .........................................................................................105
9.5.10 Flat rate units.....................................................................................................................106
9.5.10.1 Calling Up Flat Rate Units .....................................................................................................106
9.5.11 C mp nent l cati n.............................................................................................................107
9.5.11.1 Calling up the C mp nent L cati n ........................................................................................107
9.5.12 Cabin Air Filter....................................................................................................................107
9.5.12.1 Calling up the Rem val Instructi ns f r the Cabin Air Filter.........................................................107
9.5.13 Recall campaigns ................................................................................................................107
9.5.13.1 Calling Up Recall Campaigns .................................................................................................108
9.5.14 Battery management ...........................................................................................................108
9.5.14.1 Calling Up Battery Diagn stics...............................................................................................108
9.5.14.2 Calling Up Battery Registrati n ..............................................................................................108
9.5.15 Diesel systems ...................................................................................................................109
9.5.15.1 Calling Up Technical Data Under Diesel Systems.......................................................................109
9.5.15.2 Calling Up Diesel Diagn stics ................................................................................................109
9.5.15.3 Calling Up The Calculat r Under Diesel Systems .......................................................................109
9.5.16 Service inf rmati n .............................................................................................................110
9.5.16.1 Calling Up Service Inf rmati n...............................................................................................110
9.5.17 Repair instructi ns ..............................................................................................................110
9.5.17.1 Calling Up Repair Instructi ns................................................................................................110
9.5.18 Manufacturer Campaigns......................................................................................................111
9.5.18.1 Calling Up Manufacturer Campaigns .......................................................................................111
9.5.19 Exhaust Emissi n Data.........................................................................................................111
9.5.19.1 Calling Up Exhaust Emissi n Data ..........................................................................................111
9.6 OBD ................................................................................................................................ 112
10 Measurements ................................................................................................................................ 113
10.1 Os illos ope..................................................................................................................... 113
10.1.1 Oscill sc pe Channels..........................................................................................................113
10.1.2 Perf rming Oscill sc pe Measurements..................................................................................114
10.1.2.1 C nnecting the Test Lead t the MT 66....................................................................................114
10.1.2.2 Measuring V ltage r Resistance ...........................................................................................114
10.1.2.3 C nnecting the Current Clamp t the Vehicle and the MT 66 ........................................................114
10.1.2.4 Measuring Current...............................................................................................................114
10.1.2.5 Measuring the Temperature ..................................................................................................115
10.1.2.6 Pressure Measurements ......................................................................................................116
10.1.3 Setting Measuring Ranges ....................................................................................................117
10.1.3.1 Manual Setting f Measuring Ranges ......................................................................................117
10.1.3.2 Aut matic Setting f Measuring Ranges ..................................................................................117
10.1.3.3 Deactivating Aut matic Measuring Range Adaptati n f r Resistance Measurement ........................117
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Table f C ntents mega macs 66
10.1.4 C nfiguring the Trigger.........................................................................................................118
10.1.4.1 Setting the Trigger P siti n...................................................................................................118
10.1.4.2 Setting the Trigger M de ......................................................................................................118
10.1.4.3 Setting the Trigger Edge.......................................................................................................119
10.1.4.4 Setting the Trigger Level.......................................................................................................119
10.1.5 Other Functi ns ..................................................................................................................119
10.1.5.1 Calibrating Signals...............................................................................................................119
10.1.5.2 Measuring Signals...............................................................................................................120
10.1.5.3 Zer Reset f Values............................................................................................................120
10.1.6 Other C nfigurati ns............................................................................................................120
10.1.6.1 C nfiguring Indicati ns.........................................................................................................120
10.1.6.2 Activating the Expert M de ...................................................................................................121
10.1.6.3 C nfiguring the C upling ......................................................................................................121
10.1.6.4 Inverting the Signal..............................................................................................................121
10.1.7 Rec rding Measurements.....................................................................................................122
10.1.7.1 Saving the Measurement in Oscill sc pe .................................................................................122
10.1.8 Displaying Rec rded Measurements .......................................................................................122
10.2 Guided Measurements ...................................................................................................... 122
10.2.1 Perf rming Guided Measurements .........................................................................................123
10.2.2 Saving the Guided Measurement............................................................................................124
10.2.3 Retrieving a St red Guided Measurement ................................................................................124
11 Appli ations.................................................................................................................................... 125
11.1 Cal ulator........................................................................................................................ 125
11.1.1 Activating the Calculat r.......................................................................................................125
11.2 Emission diagnosti s ........................................................................................................ 125
11.2.1 Calling Up Emissi n Diagn stics ............................................................................................125
11.3 List of alternatives ........................................................................................................... 125
11.3.1 Calling Up the List f Alternatives ..........................................................................................125
11.4 Glossary .......................................................................................................................... 126
11.4.1 Calling Up the Gl ssary ........................................................................................................126
11.5 Pass Thru ........................................................................................................................ 126
11.5.1 Calling Up PassThru.............................................................................................................126
11.6 Cal ulations ..................................................................................................................... 126
11.6.1 Calling Up Calculati ns.........................................................................................................126
11.7 Cost estimate................................................................................................................... 127
11.7.1 Perf rming C st Estimates ...................................................................................................127
11.8 E-mail ............................................................................................................................. 128
11.8.1 Sending an E-Mail t Hella Gutmann Supp rt ...........................................................................128
12 Optional HGS Tools.......................................................................................................................... 129
12.1 Battery Diagnosti s with Repair Plus Li ense ..................................................................... 129
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mega macs 66 Table f C ntents
12.2 Battery Diagnosti s .......................................................................................................... 129
12.2.1 Perf rming a System Test ....................................................................................................130
12.2.2 Perf rming a Battery Test.....................................................................................................130
12.2.3 Prec nditi ns f r Saving Test Results in the Car Hist ry.............................................................131
12.2.4 Saving Test Results in the Car Hist ry.....................................................................................131
13 General Information ........................................................................................................................ 132
13.1 PassThru Troobleshooting................................................................................................. 132
13.2 Troubleshooting ............................................................................................................... 133
13.3 Care and Maintenan e ...................................................................................................... 133
13.4 Disposal .......................................................................................................................... 134
13.5 Te hni al Data of the mega ma s 66 .................................................................................. 135
13.5.1 General Data ......................................................................................................................135
13.5.2 Diagn stic M dule...............................................................................................................136
13.5.3 Measurement M dule ..........................................................................................................137
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Ab ut this Manual mega macs 66
Reading the Manual
1 About this Manual
1.1 Reading the Manual
This manual describes the versi n 54 f r the mega macs 66.
This user manual c ntains imp rtant inf rmati n relevant t perat r safety.
Y u can find the manual with detailed inf rmati n ab ut the use f y ur mega macs 66 in the diagn stic device under
.
Please read the user manual c mpletely. Pay special attenti n t the first pages c ntaining the safety n tes and the
c nditi ns f liability. They exclusively deal with y ur safety during the w rk with the device.
When w rking with the device, it is rec mmended t read the individual w rk steps in the manual again t prevent
hazard f pers ns and equipment r perating err rs.
The device shall be used exclusively by a qualified pers n. Inf rmati n and kn wledge included this training is n t
explained in this user manual.
The manufacturer reserves the right t m dify this manual and the device itself with ut pri r n tice. We theref re
rec mmend checking it f r any updates. This manual must acc mpany the device in case f sale r ther transfer.
This user manual must be kept f r the entire service life f the device and accessible at any time.
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