Häfele XL Pocket Door Slide System User manual

XL Pocket Door Slide System
Finish: Black Electroplated Zinc
Maximum Door Weight: 35 lbs.
Maximum Door Size: 60" Height x 24" Wide
1
Mounting Instructions
Item No.: 408.24. Series

3 Mounting hinge and door
Attach hinge mounting plates (F) to slides using (4) M4 x 5 mm
screws. (020.05.210)
Preparing the door
Measure inside height of cabinet.
Cut doors approximately 4 mm (5/32") less than inside height of
cabinet to allow for a 2 mm gap at top and bottom.
Measure distance between centerlines of top and bottom mounting
plates (F) already mounted. Transfer distance to door being sure top
and bottom distances are equal. Determine tab distance from
chart below.
Drill doors using a 35 or 40 mm drill bit.
Install hinges in door using (4) 3.5 x 15 mm raised head countersunk
screws (015.55.639).
Install the door onto the mounting plates.
Close door and check clearances to determine necessary
adjustments.
1Mounting the slides
Attach slides (A) to side panels using (8) Trusshead screws
(013.03.304) as shown.
Top and bottom locations are determined by pre-mounted
spacer tabs (B). This assumes cabinet is square and parallel.
Make sure slides are absolutely parallel.
Backset is measured from front edge of cabinet to front edge
of rollers:
Inlay doors:
Backset = door thickness + 1 mm.
Overlay doors:
Backset = 1 mm.
E: Cable Adjuster
D: Set Screw
Trusshead Screws
(B) Pre-mounted Spacer Tabs
(C) Hinge Carrier
Backset
(A) Slides
(F) Mounting plates
Inside Cabinet Height
2 mm Gap top and bottom
Hinge distance
2 Attaching the cables
Slide and lock hinge carriers (C) into forward position.
Uncoil cable and wrap around the rear pulley of the same slide.
Wrap cable on the front pulley of opposing slide.
Lead cable under and around set screw bracket being sure
cable seats in notch.
Wrap cable under set screw washer (D).
Only one wrap is necessary.
Tension cable by hand and tighten set screw firmly.
Cut off any excess cable.
Repeat accordingly for opposing slide.
Door Type Door Thickness Tab
Inlay doors 19–32 mm 14 mm
40 mm cup hinge (3/4"–1 1/4") (9/16")
*Overlay doors 19–22 mm 14 mm
40 mm cup hinge (3/4"–7/8") (9/16")
Door Type Door Thickness Tab
Inlay doors 16–19 mm 8 mm
35 mm cup hinge (5/8"–3/4") (5/16")
*Maximum overlay - 7 mm (1/4")
2

3
Accessory Pack Contents
Pocket width required
using up to a maximum
door size of 1 1/4" (32 mm)
Door Type Pocket Width “X”
Inlay doors 64 mm
(2 1/2")
Overlay doors 50 mm
(2")
Pocket Width
Slide
Door
Side Panel
“X”
35 mm Cup Hinge
Inlay doors 45 mm
(1 3/4")
Overlay Door Accessory Pack (Door thickness 19 mm–22 mm)
Set includes:
4 - 020.05.211 - Hinge plate mounting screws, M4 x 5 mm
4 - 015.55.639 - Hinge mounting screws, 3.5 x 15 mm
2 - 418.09.301 - Pivot roller
2 - 015.31.675 - Pivot roller mounting screw
10 - 013.03.304 - Slide mounting screws
2 - 329.05.614 - Duomatic 94º, 40 mm cup, self-closing
2 - 329.71.503 - Duomatic clip mounting plate
Item No.
408.24.011
Inlay Door Accessory Pack (Door thickness 16 mm–19 mm)
Set includes:
4 - 020.05.211 - Hinge plate mounting screws, M4 x 5 mm
4 - 015.55.639 - Hinge mounting screws, 3.5 x 15 mm
2 - 418.09.301 - Pivot roller
2 - 015.31.675 - Pivot roller mounting screws
10 - 013.03.304 - Slide mounting screws
2 - 329.31.502 - Duomatic 94º, 35 mm cup, self-closing, or
2 - 329.31.502 - Duomatic 94º, 35 mm cup, free swinging
2 - 329.71.503 - Duomatic clip mounting plate
Description Item No.
self-closing 408.24.020
free-swinging 408.24.050
Inlay Door Accessory Pack (Door thickness 19 mm–32 mm)
Set includes:
4 - 020.05.211 - Hinge plate mounting screws, M4 x 5 mm
4 - 015.55.639 - Hinge mounting screws, 3.5 x 15 mm
2 - 418.09.301 - Pivot roller
2 - 015.31.675 - Pivot roller mounting screws
10 - 013.03.304 - Slide mounting screws
2 - 329.05.632 - Duomatic 94º, 40 mm cup, self-closing, or
2 - 329.05.635 - Duomatic 94º, 40 mm cup, free swinging
2 - 329.71.500 - Duomatic clip mounting plate
Description Item No.
self-closing 408.24.002
free-swinging 408.24.004

Height Adjustment
+1.5 -1.5 mm
Depth Adjustment
+2.8 mm
Side Adjustment
-0.5 +5.5 mm
4 Door adjustments
Adjust out any sag in the door using the cable adjuster (E) Do not over tighten cable.
Cable should only have light tension applied.
Make further adjustments using adjusting screws on hinge and mounting plates.
(see diagram)
Test ease of operation by sliding door in and out.
Hinge adjustments
0.7 mm
5.5 mm
-0.5 mm
1.5 mm
1.5 mm
3.5 mm
(E) Cable Adjuster
5 Install Guide Roller
Locate and install guide roller (G) as shown, using
pivot roller screw. (418.09.301, 015.31.675)
(G) Guide Roller
9.5 mm (3/8") from
inside of door
in open position
to center of guide roller.
9.5 mm (3/8") from
inside of door
in closed position
to center of guide
roller. 3901 Cheyenne Drive • Archdale, NC 27263
1-800-423-3531 • www.hafele.com/us