Haas GM-2-5AX User manual

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GM-2-5AX - Installation Guide
Remove Rust Inhibitor
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Important: A@AFGE7E5AF5:4D;F7AD?7F3>E5D3B7DEF:7E7I;>>E5D3F5:F:7I3K5AH7DEGDF:7D?AD7FA3HA;63@K
5A@F3?;@3F;A@A8F:7I3K5AH7DE73>EI;F:F:7EF;5=KD7E;6G7A@AF?AH73@KA8F:73J7EG@F;>3>>F:7DGEF;@:;4;FAD
:3E477@D7?AH76
GM-2-5AX - Installation Guide
Page 1 of 15 pages

Electrical Installation
GM-2-5AX - Installation Guide
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GM-2-5AX - Installation Guide
Page 3 of 15 pages

Danger: WORKING WITH ELECTRICAL SERVICES REQUIRED FOR A CNC ARE EXTREMELY HAZARDOUS.
ALL POWER TO CNC MUST BE TURNED OFF LOCKOUT-TAGOUT AT THE SOURCE PRIOR TO CONNECTING
THE LINE WIRES TO CNC. HOWEVER, IF THIS NOT THE CASE OR ARE NOT SURE HOW TO DO THIS, CHECK
WITH APPROPIATE PERSONNEL OR OBTAIN THE NECESSARY HELP BEFORE CONTINUING. ALWAYS
CHECK THE INCOMING LINES WITH AN AC VOLTAGE DETECTOR TO MAKE SURE POWER HAS BEEN
DISCONNECTED.
GM-2-5AX - Installation Guide
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
Initial Control Inspection
Danger: At this point, there should be no electrical
connection to the machine. Electrical panel must be
closed and secured. When main switch is on, there is
HIGH VOLTAGE throughout the electrical panel (including
the circuit boards and logic circuits) and some
components operate at high temperatures. Therefore,
exercise extreme caution when working in the panel.
M )7FF:7?3;@4D73=7DEI;F5:3FF:7GBB7DD;9:FA8
F:77>75FD;53>B3@7>A@F:7435=A8F:7?35:;@7FA
%
M +E;@93E5D7I6D;H7DG@>A5=F:7FIA>3F5:7EA@
F:7B3@7>6AADG@>A5=F:7534;@7FI;F:F:7=7K
3@6AB7@F:76AAD
M *3=7EGP5;7@FF;?7FA5:75=3>>F:75A?BA@7@FE
3@65A@@75FADE3EEA5;3F76I;F:F:75;D5G;F
4A3D6E"AA=8AD3@K534>7EF:3F:3H7475A?7
6;E5A@@75F76>AA=8AD3@KE;9@E63?3973@6
>AAE7B3DFE;@F:74AFFA?A8F:7B3@7>4AJR8
F:7D73D73@KE;9@EF:3FF:7?35:;@7I3E
?;E:3@6>7653>>F:7835FADK478AD7BDA5776;@9

1-Phase Machines: R@E7DF735:BAI7D>736
;@FAF:7I;D75AH7D A@@75FF:7FIABAI7D
>736EFA"3@6"F7D?;@3>EA@FABA8F:7
?3;@5;D5G;F4D73=7D
3-Phase Machines: R@E7DF735:BAI7D>736
;@FAF:7I;D75AH7D A@@75FF:7F:D77
BAI7D>736EFA""3@6"F7D?;@3>EA@
FABA8F:7?3;@5;D5G;F4D73=7D
A@@75FF:7E7B3D3F79DAG@6>;@7FAF:7
9DAG@64GEFAF:7>78FA8F:7F7D?;@3>E
Note: #3=7EGD7F:3FF:7>736E35FG3>>K
9A;@FAF:7F7D?;@3>4>A5=5>3?BEBAAD
5A@@75F;A@I;>>53GE7F:7?35:;@7FADG@
;@F7D?;FF7@F>KAD:3H7AF:7DBDA4>7?EEG5:
3EE7DHAAH7D>A36E*A5:75=E;?B>KBG>>A@
F:7I;D7E38F7DF:7E5D7IE3D7F;9:F7@76
GM-2-5AX - Installation Guide
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
8F7DF:7>;@7HA>F397;E5A@@75F76FAF:7
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(7?AH7F:7"A5=AGF*39AGF3@6*GD@%$
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HA>F?7F7D3@63BBDABD;3F7E387FK
BDA576GD7E
1-Phase Machines#73EGD7F:7HA>F397
35DAEE""3FF:7?3;@5;D5G;F4D73=7D
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HA>FE
Note: "AI7DAD:;9:7DF:3@F:;EHA>F397
53@97@7D3F7>AI:;9:HA>F3973>3D?E
3-Phase Machines: #73EGD7F:7HA>F397
47FI77@3>>F:D77B3;DB:3E7E3FF:7?3;@
5;D5G;F4D73=7D *:7HA>F397?GEF47
47FI77@3@6HA>FE3@6
HA>FE8AD:;9:HA>F397ABF;A@
Note: -;67HA>F397OG5FG3F;A@E3D7
5A??A@;@?3@K;@6GEFD;3>3D73E?;@;?G?
3@6?3J;?G?HA>F397EGBB>;76FA3
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7JF7D@3>FD3@E8AD?7D?3K47GE76R8KAG
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
Important: -;F:F:7?3;@5;D5G;F4D73=7D
FGD@76 OFF.
:75=F:7FD3@E8AD?7DF3BE3FF:74AFFA?
D;9:F5AD@7DA8F:7D73D534;@7F
1-Phase Machines: *:7;@BGFHA>F397534>7
?GEF47?AH76FAF:75A@@75FAD
I:;5: 5ADD7EBA@6EFAF:73H7D397HA>F397
?73EGD76;@F:734AH7EF7B
3-Phase Machines: *:7;@BGFHA>F397534>7E
>347>763@6?GEF47?AH76FAF:7
F7D?;@3>4>A5=FD;B>7I:;5:5ADD7EBA@6EFA
F:73H7D397HA>F397?73EGD76;@F:734AH7
EF7B
GM-2-5AX - Installation Guide
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
*D3@E8AD?7D*EGBB>;7E,GE76FA
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H7DE;A@EA8F:;EFD3@E8AD?7D8ADGE7A@3
3@6,?35:;@7E*:7,
FD3@E8AD?7D:3EFIA;@BGF5A@@75FADE
>A53F7634AGFFIA;@5:7E8DA?F:7
FD3@E8AD?7DI:;5:3>>AI;FFA475A@@75F76
FA7;F:7D,AD,+E7DEF:3F
:3H7,,(#);@BGFBAI7DE:AG>6
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F:75A@@75FAD>347>76,3;>GD7FA
GE7F:75ADD75F;@BGF5A@@75FADI;>>D7EG>F;@
7;F:7DAH7D:73F;@9A8F:7?3;@5A@F35FADAD
83;>GD7FAD7>;34>K7@9397F:7?3;@
5A@F35FAD
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;@BGF5A@@75FADE>347>76,
,3@6,+E7DEI;F:
,LBAI7DE:AG>6GE7F:7
,5A@@75FADI:;>7GE7DEI;F:
,,LBAI7DE:AG>6GE7F:7
,5A@@75FAD
Important: )7FF:7?3;@5;D5G;F4D73=7DFA
%$:75=8AD7H;67@57A8BDA4>7?EEG5:
3EF:7E?7>>A8AH7D:73F;@95A?BA@7@FEAD
E?A=7R8EG5:BDA4>7?E3D7;@6;53F76
;??76;3F7>KE7FF:7?3;@5;D5G;F4D73=7DFA
%3@653>>F:7835FADK478AD7BDA5776;@9
8F7DF:7BAI7D;EA@?73EGD7F:7HA>F397
35DAEEF:74AFFA?F7D?;@3>EA@F:7?3;@
5;D5G;F4D73=7DRFE:AG>647F:7E3?73EF:7
?73EGD7?7@FEI:7D7F:7;@BGFBAI7D
5A@@75FEFAF:7?3;@4D73=7DR8F:7D73D7
3@KBDA4>7?E5:75=F:7I;D;@9
GM-2-5AX - Installation Guide
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
>75FD;53>BAI7D?GEF47B:3E76BDAB7D>KFA3HA;663?397FAKAGD7CG;B?7@F*:7&AI7D)GBB>K
EE7?4>K&4A3D6;@5ADBAD3F7E3&:3E77F75F5;D5G;FI;F:@7A@;@6;53FADE-:7@F:7AD3@97@7A@;E>;F
$F:7B:3E;@9;E;@5ADD75FR8F:79D77@@7A@;E>;F$F:7B:3E;@9;E5ADD75FR84AF:@7A@;@6;53FADE
3D7>;FKAG:3H73>AAE7I;D75:75=F:75A@@75F;A@E6<GEFB:3E;@94KE7FF;@9F:7EAGD57BAI7DFAAQ3@6
F:7@EI3BB;@9"3@6"A8F:7;@5A?;@9BAI7D>;@7E3FF:7?3;@5;D5G;F4D73=7D
Danger: ALL POWER TO CNC MUST BE TURNED OFF LOCKOUT-TAGOUT AT THE SOURCE PRIOR TO
ADJUSTING PHASING. ALWAYS DOUBLE CHECK THE INCOMING LINES WITH AN AC VOLTAGE DETECTOR.
*GD@AQF:7BAI7D3@6E7FF:7?3;@5;D5G;F4D73=7DFA%>AE7F:76AAD>A5=F:7>3F5:7E3@6FGD@F:7
BAI7D435=A@
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
Activation
-:7@F:7?35:;@7;EBDAB7D>KB>35763@65A@@75F76FA4AF:3;D3@67>75FD;53>BAI7D;F;ED736K8ADN@3>
;@EF3>>3F;A@D7?AH;@9E:;BB;@94>A5=E>7H7>;@9EB;@6>7EI77B7F53@6EA8FI3D735F;H3F;A@*:7%
E7DH;57F75:@;5;3@6A7EF:;EA@F35FF:7>A53>%FAE5:76G>7F:7IAD=

BB>KBAI7DFAF:75A@FDA>4KBD7EE;@9F:7
&AI7D%@EI;F5:A@F:78DA@FB3@7>
:75=F:7,A>F3973@6";@7,A>F397
93G97E;@ ;39@AEF;5E*:7,A>F39793G97
?GEFD73647FI77@,*:7";@7
,A>F397?GEF4747FI77@3@6
B7D57@FR8F:7HA>F397;EAGFE;67F:7E7>;?;FE
FGD@AQF:7BAI7D3@6D75:75=EF7BE3@6
R8F:7HA>F397;EEF;>>AGFE;67F:7E7>;?;FE
53>>F:7835FADK
GM-2-5AX - Installation Guide
Page 9 of 15 pages

Remove Shipping Brackets

(7?AH7F:D774A>FE12F:3FE75GD7F:73J;E
4A6K12FAF:7EB;@6>7:736E:;BB;@94D35=7F12
(7?AH78AGD4A>FE12F:3FE75GD7F:7EB;@6>7
:736E:;BB;@94D35=7FFAF:7F34>73@6D7?AH7
F:7E:;BB;@94D35=7F8DA?F:7?35:;@7
R@EF3>>F:7B>G9E12;@FAF:7 E:;BB;@94D35=7F
?AG@F;@9:A>7EA@F:73J;E4A6K

*AG@4>A5=/3J;E
M (7?AH7F:7/3J;EE:;BB;@94A>FE12
F:3FE75GD7F:703J;EEG4B>3F712FA
F:74D;697
*AG@4>A5=.3J;E
M (7?AH7FIA4A>FE12F:3FE75GD7F:7.
3J;EE:;BB;@94D35=7F12FAF:793@FDK
5A>G?@
M (7?AH7FIA4A>FE12F:3FE75GD7F:7.
3J;EE:;BB;@94D35=7F12FAF:7F34>7
M (7?AH7F:7E:;BB;@94D35=7F12
M (7;@EF3>>F:7F34>74A>FE12
M &7D8AD?F:7E3?7EF7BEFAD7?AH7F:7
E:;BB;@94D35=7F12A@F:7AF:7DE;67A8
F:793@FDK
GM-2-5AX - Installation Guide
Page 10 of 15 pages

Install the Enclosure Panels
GM-2-5AX - Installation Guide
Page 11 of 15 pages


R@EF3>>F:77@5>AEGD78D3?7AH7DF:7FAA>5:3@97D
3@6E75GD7;FFAF:74D;697GE;@98AGD4A>FE
3@6I3E:7DE
(787DFAF:7 ))*$(*%('+
)&RR*R%$) 8ADF:75ADD75FFADCG7H3>G7
NOTE: *:7I7;9:FA8F:78D3?7I7>6?7@F;E
3BBDAJ;?3F7>K>4E+E7F:78AD=>;8FADAF:7D
>;8F;@967H;57FA>;8FF:78D3?7

R@EF3>>F:78DA@F7@5>AEGD78D3?7FG47E123E
E:AI@A@F:7B;5FGD7
+E7F:78A>>AI;@9:3D6I3D712FAE75GD7F:7
8D3?7FG47E
M8X )).
M8X $+*.
M16X -)((

R@EF3>>B3@7>E

R@EF3>>B3@7>E
GM-2-5AX - Installation Guide
Page 12 of 15 pages


R@EF3>>B3@7>E

R@EF3>>F:7EB>3E:9G3D612
R@EF3>>5:;B3G97D5:GF7E12(787DFAF:7 R&
+(R$)*""*R%$ EF7BE3@6
R@EF3>>F:7B7@63@F534>73D?12
(AGF7F:7B7@63@F:3D@7EE12F:DAG9:F:73D?
3@63FF35:F:7:3D@7EED7F3;@7D12
R@EF3>>F:7B7@63@F3D?5AH7D

(AGF7F:7B7@63@F534>7E12;@FAF:7B7@63@F12
3@6;@EF3>>F:7534>7:3D@7EED7F3;@7D
A@@75FF:7534>7EFAF:7)!R&(787D
FA ,# &$$*R$)*""*R%$ EF7B8AD
5A@@75F;A@E
R@EF3>>F:7435=5AH7D12
FF35:F:7 B7@63@F3EE7?4>KFAF:7B7@63@F
EF3@612
R@EF3>>F:76A?7B>G9E12
GM-2-5AX - Installation Guide
Page 13 of 15 pages

Install Safety Sensors
Connect Air Supply

R@EF3>>F:7E387FKE7@EADEA@735:5AD@7DA8F:7
?AH;@97@5>AEGD7
M 12(73D>78FE387FKE7@EAD;E>A@9
M 12DA@F>78FE7@EAD;E>A@9
M 12DA@FD;9:FE7@EAD;E>A@9I;F:
8F534>7
M 12(73DD;9:FE7@EAD;E>A@9I;F:F:7
8F534>7

(AGF7F:7E387FKE7@EAD534>7E
M *:712534>7;EDAGF76F:DAG9:
F:7>78FE;675A>G?@8DA?F:7835FADK
A@@75FF:7FAF:7D73D>78F
E387FKE7@EAD
M (AGF7F:712534>78DA?F:7
D73D>78FFAF:78DA@F>78FE387FKE7@EAD
M (AGF7F:712534>78DA?F:7
8DA@F>78FFAF:78DA@FD;9:FE387FK
E7@EADE
M (AGF7F:712534>78DA?F:7
8DA@FD;9:FFAF:7D73DD;9:FE387FK
E7@EAD

A@@75FF:73;DEGBB>KFAF:73;D;@>7FNFF;@912
,7D;8KF:3FF:7*AA>(7>73E7&D7EEGD793G9712
D736BE;6<GEFF:7=@A4A@F:7435=
E;67A8F:73;D6AG4>7D12;8@77676
*:7)B;@6>7;D&GD9793G9712E:AG>6D736
BE;I:7@7H7DF:7EB;@6>7;E;@AB7D3F;A@6<GEF
F:7=@A4A@F:73;DD79G>3FAD12;8@77676
GM-2-5AX - Installation Guide
Page 14 of 15 pages

Fill the Spindle Chiller
Leveling
 6<GEFF:7>7H7>;@9E5D7IEFAD3;E7F:7?35:;@78DA?F:7OAAD
 &>35734G44>7>7H7>A@F:757@F7DA8F:7F34>7B3D3>>7>FAF:7.J;E6<GEFF:7>7H7>;@9E5D7IEFA>7H7>F:7
F34>7
 &>357F:74G44>7>7H7>A@F:757@F7DA8F:7F34>7B3D3>>7>FAF:7/J;E6<GEFF:7>7H7>;@9E5D7IEFA>7H7>F:7
F34>7
 &>357 39D3@;F74>A5=A@FABA8F:74D;697
 &>357 F:74G44>7>7H7>A@F:79D3@;F74>A5=B3D3>>7>FAF:7/J;E
 A9F:74D;69735DAEEF:78G>>FD3H7>,7D;8KF:3FF:7D736;@9E3D7I;F:;@F:7>;?;FA8AH7DF:78G>>
FD3H7>
 6<GEFF:7>7H7>;@9877F3E@757EE3DK(75:75=F:74G44>7>7H7>

(7?AH7F:7EB;@6>75:;>>7DN>>53B123@6366
93>>A@EA8 36;EF;>>76I3F7D9>K5A>?;JFGD7
3GFA?AF;H73@F;8D77L7
GM-2-5AX - Installation Guide
Page 15 of 15 pages