Haas+Sohn HSP 4.0-F2 User manual

HSP 4.0–F2
Equipment sheet
Pellet stove GB
0545608001403–
Equipment sheet
HSP 4.0–F2

GB
Notes in the text
Of utmost importance there are the notes entitled WARNING. The notes entitled WARNING advise you on
serious danger of damage to the heating device or of an injury.
The note entitled Notice advises you on possible damage to your heating device.
The note entitled Important calls your attention to the information important for the operation of your heating
device.
The note itself calls your attention to the information important for the operation of your heating device in
general.

Contents
GB
Contents
1. Technical data.............................................................................................................................. 1
2. Dimensions................................................................................................................................... 2
2.1. Flue-pipe conn on the top......................................................................................................... 2
2.2. Flue-pipe conn rear ................................................................................................................... 3
3. Cleaning work .............................................................................................................................. 4
3.1. Cleaning the surface ................................................................................................................. 4
3.2. Cleaning the glass panel .......................................................................................................... 4
3.3. Clean combustion chamber “function instruction” Error F040............................................. 4
3.4. Cleaning the combustion pot - weekly.................................................................................... 4
4. Maintenance work....................................................................................................................... 7
4.1. Cleaning of the ash pan - once a week................................................................................... 7
4.2. Cleaning the flue gas passes................................................................................................... 8
4.2.1. Cleaning the flue baffle.......................................................................................................... 9
4.3. Cleaning the pellet container - annual maintenance .......................................................... 10
5. Replacement parts list............................................................................................................. 11
5.1. Replacement parts list (without trim parts)........................................................................... 11
5.2. Detail A1.................................................................................................................................... 13
5.3. Replacement parts list............................................................................................................. 14
6. Circuit diagram .......................................................................................................................... 16
6.1. Circuit diagram IO 57.1 ........................................................................................................... 16
6.2. Circuit diagram relay ............................................................................................................... 18

Technical data
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1
1. Technical data
HSP 4.0–F2 456.08
Nominal
output
Partial output
50%
Partial output
30%
Heat output range: 8,5 kW 3,8 kW 2,4 kW
Nominal heat output: 8,5 kW
Height: 1209 mm
Width: 954 mm
Depth: 433 mm
Weight: 232 kg
Diameter of flue elbow: 80 mm
Flue gas temperature: 132 °C 65 °C 64 °C
Testing transport pressure: 12 Pa 5 Pa 5 Pa
Flue gas flow rate in g/s: 5,4 g/s 3,8 g/s 3,2 g/s
CO level in flue gas (%) (min./max.) 0,0013 %
Efficiency: 94 % 95,3 % 96,1 %
CO level in flue gas: 16 mg/Nm³ 199 mg/Nm³ 268 mg/Nm³
NOx level in flue gas: 79 mg/Nm³ 74 mg/Nm³ 55 mg/Nm³
OGC level in flue gas: 2 mg/Nm³ 8 mg/Nm³ 12 mg/Nm³
Proportion of dust in flue gas: 5 mg/Nm³ 10 mg/Nm³ 19 mg/Nm³
Contents of storage container (pellet tank): about 40 kg
Duration of burn with one charge (min./max.): about 21 h about 44 h about 44 h
Permitted fuel: Low-dust wood pellets diameter: 6 mm
to Ö-Norm M 7135, DIN plus, EN plus-A1 length: max. 30 mm
Room heating capacity to Ö-Norm M 7521: max. 230 m³
Room heating capacity to DIN 18893, constant
heating: 250m³/145m³/98m³
Room heating capacity to DIN 18893, timed heating: 165m³/95m³/65m³
Electricity supply: 230 V (50 Hz)
Electricity supply input:
in normal operation: 18,9 W
Electric ignition (for max. 15 minutes on ignition): max. 380 W
Fuses for the ignition, screw conveyor motor, induced
draught, (F1) T 3,15 A, 250 V
Safety distances
Minimal distances from flammable materials:
side left: 2 cm
side right: 8 cm
rear: 5 cm
front (radiation area): 80 cm

Dimensions
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2. Dimensions
2.1. Flue-pipe conn on the top
Pos. 1: for external air input
Pos. 2: convection air for 2nd room

Dimensions
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3
2.2. Flue-pipe conn rear
Pos. 1: for external air input
Pos. 2: convection air for 2nd room

Cleaning work
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3. Cleaning work
WARNING
Before starting any cleaning work, the stove must be cool down!
Once the cleaning work is completed, the correct operating status of the device must be re-
established: Put the combustion pot in correctly, close the combustion chamber door.
3.1. Cleaning the surface
Dirt on the upper surface of the stove may be cleaned off with a damp cloth or if necessary with mild soapy
water. You are advised against using corrosive cleaning agents and solvents since these might damage the
surfaces.
3.2. Cleaning the glass panel
To clean the viewing panel, you must first open the stove door. Dirt on the glass panel can be removed with a
glass cleaner or with a damp sponge on which you have sprinkled some of the wood ash present.
(Environmentally friendly). Cleaning the glass panel may only be done with a cooled down stove in the OFF
operating mode.
3.3. Clean combustion chamber “function instruction” Error
F040
• The whole combustion space must be cleaned after 50-hours operation at the latest, or once a week.
• The requirement to clean the fire-box (flickering of the display) appears during heating, in case that the
cleaning interval has elapsed.
• After the fire-box has been cleaned, the error message "Clean the fire-box" will be confirmed automatically.
The condition for automatic confirmation of this error message is that the fire-box door is opened for more
than 60 seconds. This time is necessary for careful cleaning of the fore-box, including the burner.
• This reset of the operating hours counter occurs even if the cleaning of the combustion chamber is
performed before the 30 operating hours have run provided that the stove is in “Off” operating status and the
door is open for longer than 60 seconds during cleaning.
3.4. Cleaning the combustion pot - weekly
During operation, deposits may form in the combustion pot. How quickly the combustion pot becomes dirty
depends solely on fuel quality. The deposits or encrustations must be removed from time to time.
WARNING
If this is not done, the clinker will continue to accumulate. Then the device will no longer be able to ignite
properly. Pellets can pile up in the combustion pot. In extreme cases, this can reach all the way back to the
pellet chute. Backfire in the pellet container and smouldering in the pellet tank might possibly result.
This will destroy your device and is not covered in your guarantee.

Cleaning work
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5
WARNING
Cleaning the combustion pot may only be done with a cooled down stove in “OFF” operating mode.
Otherwise there is a risk of burns!
• Clean the burner with the supplied tool. (By scraping the burner wall, dirt falls down through the cleaning
roller into the ash pan.)
WARNING
Do not dismantle the burner!

Cleaning work
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6
Figure 1: Cleaning the combustion pot (using the supplied tool)

Maintenance work
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4. Maintenance work
WARNING
Before starting any cleaning work, the stove must be cool down! The mains plug must be pulled out of
the power supply socket (always in advance)!
The frequency of maintenance in turn depends to a large extent on the pellet quality (ash content). Quality
pellets have a low ash content of about 0.2-0.3%. However, if the ash content is higher (0.5% and over), the
interval from maintenance to maintenance is reduced and the accumulation of ash increases by 2 or 3 times.
WARNING
Devices that are not maintained in accordance with our specifications must not be operated. Failure to
observe this point will invalidate all guarantee claims.
4.1. Cleaning of the ash pan - once a week
Figure 2

Maintenance work
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8
4.2. Cleaning the flue gas passes
CAUTION
Check and clean the flue-gas ways, exhaust (flue-gas) fan and flue-gas ducts at the latest after 1000 kg of
pellets have been consumed. Clean with a brush or an ash extractor.
CAUTION
After completion of the cleaning make sure that when putting back the covers, the seals are seated in the right
positions. It is essential to replace defective seals.
Figure 3: Removing the side wall

Maintenance work
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9
4.2.1. Cleaning the flue baffle
After consuming 1000 kg of pellets or after a year of operation, it is necessary to clean the deflector using the
enclosed tool.
CAUTION
To remove the deflector, you must retract the flame temperature sensor - otherwise the deflector cannot be
removed.
Figure 4: Cleaning the flue baffle

Maintenance work
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10
4.3. Cleaning the pellet container - annual maintenance
• Heat the pellet stove until the storage tank is completely empty.
• Then the protective grille (1) in the pellet tank may be removed.
• Then clean the tank and the intake of the screw conveyor housing with a vacuum cleaner.
• After cleaning, it is essential to put back the protective grille. When doing this, make sure that no screws fall
into the pellet tank so as to avoid consequential damage to the screw conveyor.
Figure 3: Pellet tank
1 Protective grille
2 Tank cover

Replacement parts list
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5. Replacement parts list
5.1. Replacement parts list (without trim parts)
Pos. Description Piece No. PR
Replacement parts list (without trim parts)
A1 Complete combustion chamber door/
anthracite 1 piece 0545508005300
1Ash-pan door/anthracite 1 piece 0545908005520

Replacement parts list
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12
2Ash pan 1 piece 0545908005604
3Protection grate 1 piece 0545508005739
4Burner 1 piece 0545508005820
5Door contact switch 1 piece 0089500040005
6Cleaning roller 1 piece 0545508905130
7Screw conveyor motor 1 piece 0089500880005
8Complete control unit 1 piece 0545508005576
8a Backup battery CR 2032 1 piece -
8b Relay 1 piece 0545508005583
9Flame temperature sensor 1 piece 0553808005541
10 Protective grille 1 piece 0545608005911
11 Seal, tank cover (910 mm) 1 piece 0561008006197
12 Tank cover/black-glossy 1 piece 0545608005681
13 Grip 1 piece 0545608005218
14 Operator console 1 piece 0545508005600
15 Lower screw conveyor bearing 1 piece 0571207005027
16 Screw conveyor 1 piece 0545608015030
17 Conveyor 1 piece 0545608015060
18 Collet 1 piece 0545508015125
19 Motor plate 1 1 piece 0545508015042
20 Motor plate 2 1 piece 0545508005124
21 Screw conveyor motor 1 piece 0089500880005
22 Conv. fan 1 piece 0545508005220
23 Room temperature sensor 1 piece 0089500390005
24 OC 1 piece 0089500080005
25 Ignition 1 piece 0545608005202
25a Lighter case 1 piece 0545608005215
26 Induced draught fan 1 piece 0561008005808
27 Flue gas thermosensor 1 piece 0553808005540
28 Differential pressure sensor 1 piece 0545508005480
29 Seal 1 piece 0545608005231
30 Cover 1 piece 0545608015202
31 Seal 1 piece 0545508005086
32 Cover 1 piece 0545508025087
33 Stand 6 piece 0551908506005
34 Flue way S-bend 1 piece 0545508006123
35 Flue way bend 1 piece 0545508006145

Replacement parts list
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36 Flue way T-piece 1 piece 0545508006120
37 Condensate collector 1 piece 0545508006130
5.2. Detail A1
Pos. Description Piece No. PR
Detail A1
A1.1. Screwing door — Set 1 piece 0545508005301
A1.2. Glass holder/anthracite - Set 1 piece 0545508005302
38 Seal door 16 mm (1500 mm) 1 piece 0040300160005
39 Seal glass 10x4 mm (1320 mm) 1 piece 0040210040005
40 Door glass (4x239x376) 1 piece 0545908005313

Replacement parts list
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14
5.3. Replacement parts list
Pos. Description Piece No. PR
Replacement parts list
41 Side wall right/black-glossy 1 piece 0545608005130
41 Side wall right/grey 1 piece 0545608015130
41 Side wall right/white 1 piece 0545608025130
42a Front plate right/black-glossy 1 piece 0545608005150
42a Front plate right/grey 1 piece 0545608015150
42a Front plate right/white 1 piece 0545608025150

Replacement parts list
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42b Front plate right/black-glossy 1 piece 0545608005170
42b Front plate right/grey 1 piece 0545608015170
42b Front plate right/white 1 piece 0545608025170
42c Front plate right/black-glossy 1 piece 0545608005160
42c Front plate right/grey 1 piece 0545608015160
42c Front plate right/white 1 piece 0545608025160
43 Front plate left/black-glossy 1 piece 0545608005110
43 Front plate left/grey 1 piece 0545608015110
43 Front plate left/white 1 piece 0545608025110
44 Side wall left/black-glossy 1 piece 0545608005121
44 Side wall left/grey 1 piece 0545608015121
44 Side wall left/white 1 piece 0545608025121
45 Cover plate left/black-glossy 1 piece 0545608005651
46 Cover plate right/black-glossy 1 piece 0545608005601
47 Back wall 1 1 piece 0545608005118
48 Back wall 2 1 piece 0545608005117
49 Back wall 3 1 piece 0545608005119

Circuit diagram
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16
6. Circuit diagram
6.1. Circuit diagram IO 57.1
Rot
Saugzug Hall
Tankdeckel
Weiß
Blau
Blau
Türkontakt-
schalter
Blau
Braun
Abgastem-
peraturfühler
Flammentemp.
oben
Raumtemp. 1
Rot
Weiß
Grün
Weiß
Rot
Weiß
Weiß/Braun
Differenzdruck
Schwarz
Blau
Anschlussplan IO57.1
Braun
Netz 230V
Gelb/Grün
Blau
Schwarz
Zündung 230V
Schwarz
A1 - Schwarz
Relais Schnecke
A2 - Braun
Schwarz
STB
Gelb/Grün
Schwarz
Relais Schnecke 11-Grau
Gelb/Grün
Schnecke
Weiß
Grau
Saugzug 230V
Gelb/Grün
Schwarz/Blau
Blau
Rostreinigung 230V
Gelb/Grün
Weiß
Braun
Gelb/Grün
Konvektion
Warmluftgebläse
Blau
11-Blau
Relais Schnecke
Schwarz