Haas+Sohn HSP 4.0-F3 Technical Document

HSP 4.0–F3
Equipment sheet
Pellet stove GB
0545908001403e
Equipment sheet
HSP 4.0–F3

GB
Notes in the text
Of utmost importance there are the notes entitled WARNING. The notes entitled WARNING advise you on
serious danger of damage to the heating device or of an injury.
The note entitled Notice advises you on possible damage to your heating device.
The note entitled Important calls your attention to the information important for the operation of your heating
device.
The note itself calls your attention to the information important for the operation of your heating device in
general.

Contents
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Contents
1. Technical data.............................................................................................................................. 1
2. Dimensions................................................................................................................................... 2
2.1. Flue-pipe conn on the top......................................................................................................... 2
2.2. Flue-pipe conn rear ................................................................................................................... 3
2.3. Flue-pipe conn — concentrique............................................................................................... 4
3. Cleaning work .............................................................................................................................. 5
3.1. Cleaning the surface ................................................................................................................. 5
3.2. Cleaning the glass panel .......................................................................................................... 5
3.3. Clean combustion chamber “function instruction” Error F040............................................. 5
3.4. Cleaning the combustion pot - weekly.................................................................................... 5
4. Maintenance work....................................................................................................................... 8
4.1. Cleaning of the ash pan - once a week................................................................................... 8
4.2. Cleaning the flue gas passes................................................................................................... 9
4.2.1. Cleaning the flue baffle........................................................................................................ 11
4.3. Cleaning the pellet container - annual maintenance .......................................................... 12
5. Replacement parts list............................................................................................................. 13
5.1. Replacement parts list (without trim parts)........................................................................... 13
5.2. Detail A1.................................................................................................................................... 15
5.3. Replacement parts list............................................................................................................. 16
6. Circuit diagram .......................................................................................................................... 18
6.1. Circuit diagram IO 57.1 ........................................................................................................... 18
6.2. Circuit diagram relay + human presence detection ............................................................ 20

Technical data
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1. Technical data
HSP 4.0–F3 459.08
Nominal
output
Partial output
50%
Partial output
30%
Heat output range: 8,5 kW 4,0 kW 2,4 kW
Nominal heat output: 8,5 kW
Test conditions defined by norm: EN 14785
Height: 1210 mm
Width: 540 mm
Depth: 557 mm
Weight: 175 kg
Diameter of flue elbow: 80 mm
Flue gas temperature: 167 °C 100 °C 74 °C
Testing transport pressure: 12 Pa 7 Pa 6 Pa
Flue gas flow rate in g/s: 5,6 g/s 3,8 g/s 2,7 g/s
CO level in flue gas (%) (min./max.) 0,002 % 0,009 % 0,024 %
Efficiency: 91,9 % 94,2 % 95,3 %
CO level in flue gas: 24 mg/Nm³ 116 mg/Nm³ 295 mg/Nm³
NOx level in flue gas: 65 mg/Nm³ 72 mg/Nm³ 68 mg/Nm³
OGC level in flue gas: 3 mg/Nm³ 2 mg/Nm³ 11 mg/Nm³
Proportion of dust in flue gas: 9 mg/Nm³ 10 mg/Nm³ 18 mg/Nm³
Contents of storage container (pellet tank): ca. 17 kg
Duration of burn with one charge (min./max.): ca. 9 h ca. 18 h ca. 18 h
Permitted fuel: Low-dust wood pellets diameter: 6 mm
to Ö-Norm M 7135, DIN plus, EN plus-A1 length: max. 30 mm
Room heating capacity to Ö-Norm M 7521: max. 230 m³
Electricity supply: 230 V (50 Hz)
Electricity supply input:
in normal operation: 21 W
Electric ignition (for max. 15 minutes on ignition): max. 380 W
Fuses for the ignition, screw conveyor motor, induced
draught, (F1) T 3,15 A, 250 V
Safety distances
Minimal distances from flammable materials:
side: 10 cm
rear: 10 cm
front (radiation area): 50 cm

Dimensions
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2. Dimensions
2.1. Flue-pipe conn on the top
Pos. 1: for external air input
Pos. 2: convection air for 2nd room
Pos. 3: flue pipe: inner diameter 80 mm

Dimensions
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2.2. Flue-pipe conn rear
Pos. 1: for external air input
Pos. 2: convection air for 2nd room
Pos. 3: flue pipe: inner diameter 80 mm

Dimensions
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2.3. Flue-pipe conn — concentrique
Pos. 1: for external air input
Pos. 2: convection air for 2nd room
Pos. 3: flue pipe: inner diameter 80 mm

Cleaning work
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3. Cleaning work
WARNING
Before starting any cleaning work, the stove must be cool down!
Once the cleaning work is completed, the correct operating status of the device must be re-
established: Put the combustion pot in correctly, close the combustion chamber door.
3.1. Cleaning the surface
Dirt on the upper surface of the stove may be cleaned off with a damp cloth or if necessary with mild soapy
water. You are advised against using corrosive cleaning agents and solvents since these might damage the
surfaces.
3.2. Cleaning the glass panel
To clean the viewing panel, you must first open the stove door. Dirt on the glass panel can be removed with a
glass cleaner or with a damp sponge on which you have sprinkled some of the wood ash present.
(Environmentally friendly). Cleaning the glass panel may only be done with a cooled down stove in the OFF
operating mode.
3.3. Clean combustion chamber “function instruction” Error
F040
• The whole combustion space must be cleaned after 50-hours operation at the latest, or once a week.
• The requirement to clean the fire-box (flickering of the display) appears during heating, in case that the
cleaning interval has elapsed.
• After the fire-box has been cleaned, the error message "Clean the fire-box" will be confirmed automatically.
The condition for automatic confirmation of this error message is that the fire-box door is opened for more
than 60 seconds. This time is necessary for careful cleaning of the fore-box, including the burner.
• This reset of the operating hours counter occurs even if the cleaning of the combustion chamber is
performed before the 30 operating hours have run provided that the stove is in “Off” operating status and the
door is open for longer than 60 seconds during cleaning.
3.4. Cleaning the combustion pot - weekly
During operation, deposits may form in the combustion pot. How quickly the combustion pot becomes dirty
depends solely on fuel quality. The deposits or encrustations must be removed from time to time.
WARNING
If this is not done, the clinker will continue to accumulate. Then the device will no longer be able to ignite
properly. Pellets can pile up in the combustion pot. In extreme cases, this can reach all the way back to the
pellet chute. Backfire in the pellet container and smouldering in the pellet tank might possibly result.
This will destroy your device and is not covered in your guarantee.

Cleaning work
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WARNING
Cleaning the combustion pot may only be done with a cooled down stove in “OFF” operating mode.
Otherwise there is a risk of burns!
• Clean the burner with the supplied tool. (By scraping the burner wall, dirt falls down through the cleaning
roller into the ash pan.)
WARNING
Do not dismantle the burner!

Cleaning work
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Figure 1: Cleaning the combustion pot (using the supplied tool)

Maintenance work
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4. Maintenance work
WARNING
Before starting any cleaning work, the stove must be cool down! The mains plug must be pulled out of
the power supply socket (always in advance)!
The frequency of maintenance in turn depends to a large extent on the pellet quality (ash content). Quality
pellets have a low ash content of about 0.2-0.3%. However, if the ash content is higher (0.5% and over), the
interval from maintenance to maintenance is reduced and the accumulation of ash increases by 2 or 3 times.
WARNING
Devices that are not maintained in accordance with our specifications must not be operated. Failure to
observe this point will invalidate all guarantee claims.
4.1. Cleaning of the ash pan - once a week
Figure 2

Maintenance work
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9
4.2. Cleaning the flue gas passes
CAUTION
Check and clean the flue-gas ways, exhaust (flue-gas) fan and flue-gas ducts at the latest after 1000 kg of
pellets have been consumed. Clean with a brush or an ash extractor.
CAUTION
After completion of the cleaning make sure that when putting back the covers, the seals are seated in the right
positions. It is essential to replace defective seals.

Maintenance work
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Figure 3: Removing the side wall

Maintenance work
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4.2.1. Cleaning the flue baffle
After consuming 1000 kg of pellets or after a year of operation, it is necessary to clean the deflector using the
enclosed tool.
CAUTION
To remove the deflector, you must retract the flame temperature sensor - otherwise the deflector cannot be
removed.
Figure 4: Cleaning the flue baffle

Maintenance work
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4.3. Cleaning the pellet container - annual maintenance
• Heat the pellet stove until the storage tank is completely empty.
• Then clean the tank and the intake of the screw conveyor housing with a vacuum cleaner.
Figure 3: Pellet tank

Replacement parts list
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5. Replacement parts list
5.1. Replacement parts list (without trim parts)
Pos. Description Piece No. PR
Replacement parts list (without trim parts)
A1 Complete combustion chamber door/
anthracite 1 piece 0545508005300
1Ash-pan door/anthracite 1 piece 0545908005520
2Ash pan 1 piece 0545908005604
3Protection grate 1 piece 0545508005739
4Burner 1 piece 0545508005820
5a Combustion chamber cladding left 1 piece 0545508005211
5b Combustion chamber cladding back 1 piece 0545908005710
5c Combustion chamber cladding right 1 piece 0545508005212

Replacement parts list
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6Draught baffle plate 1 piece 0545908005700
7Door contact switch 1 piece 0089500040005
8Cleaning roller 1 piece 0545508905130
9Screw conveyor motor 1 piece 0089500880005
10 Complete control unit 1 piece 0545508005576
10a Backup battery CR 2032 1 piece -
10b Relay 1 piece 0545508005583
11 Flame temperature sensor 1 piece 0553808005541
12 Seal, tank cover (600 mm) 1 piece 0561008006197
13 Tank cover/black-glossy 1 piece 0545908015600
14 Blind flange/black-glossy 1 piece 0545908025600
15 Lid/black-glossy 1 piece 0545908005290
16 Operator console 1 piece 0545508005640
17 Upper screw conveyor bearing 1 piece 0571207005027
17a Lower screw conveyor bearing 1 piece 0571207005026
18 Screw conveyor 1 piece 0545508016030
19 Conveyor 1 piece 0545908015010
20 Collet 1 piece 0089000345000
21 Motor plate 1 1 piece 0571207025041
22 Motor plate 2 1 piece 0545508015040
23 Screw conveyor motor 1 piece 0089500880005
23a Connection cable — screw conveyor motor
red/white (Pos. 23) 1 piece 0089500620006
23b Connection cable — screw conveyor motor
blue/white (Pos. 9) 1 piece 0089501210005
24 Conv. fan 1 piece 0545508005220
25 Room temperature sensor 1 piece 0089500390005
26 OC 1 piece 0089500080005
27 Ignition 1 piece 0541908005202
27a Lighter case 1 piece 0545908005201
28 Induced draught fan 1 piece 0561008005808
29 Flue gas thermosensor 1 piece 0561008005540
30 Seal 1 piece 0545608005231
31 Cover 1 piece 0545908015112
32 Seal 1 piece 0545908005077
33 Cover 1 piece 0545908015078
34 Stand 6 piece 0551908505005

Replacement parts list
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35a Flue way 1 piece 0545508006143
35b Flue way bend 1 piece 0545508006145
35c Flue way bend 1 piece 0545508006165
36 Flue way T-piece 1 piece 0545508006120
37 Condensate collector 1 piece 0545508006130
38 Flue way — concentrique 1 piece 0545508006105
39 Flue way — concentrique 1 piece 0545508006170
5.2. Detail A1
Pos. Description Piece No. PR
Detail A1
A1.1. Screwing door — Set 1 piece 0545508005301
A1.2. Glass holder/anthracite - Set 1 piece 0545508005302
40 Seal door 16 mm (1500 mm) 1 piece 0040300160005
41 Seal glass 10x4 mm (1320 mm) 1 piece 0040210040005
42 Door glass (4x239x376) 1 piece 0545908005313

Replacement parts list
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5.3. Replacement parts list
Pos. Description Piece No. PR
Replacement parts list
43a Side wall right/black-glossy 1 piece 0545908005260
43a Side wall right/white 1 piece 0545908015260
43a Side wall right/grey 1 piece 0545908025260
43b Side wall rear right/black-glossy 1 piece 0545908005263