Hach AS950 AWRS Instruction Manual

DOC026.98.80492
AS950 Portable Sampler
06/2016, Edition 5
Basic Installation and Maintenance
Grundlegende Installation und Wartung
Installazione e manutenzione base
Installation de base et maintenance
Instalación y mantenimiento básicos
Instalação e Manutenção Básica
Základy instalace a údržby
Standaard installatie en onderhoud
Podstawowa instrukcja montażu i konserwacji
Основен монтаж и поддръжка
Alapvető telepítés és karbantartás
Informaţii generale despre instalare şi întreţinere
Базовая установка и обслуживание
Temel Kurulum ve Bakım
Základná inštalácia a údržba
Osnovna namestitev in vzdrževanje
Osnovne upute za ugradnju i održavanje
Βασική εγκατάσταση και συντήρηση
Grundläggande Installation och Underhåll

English..............................................................................................................................3
Deutsch.......................................................................................................................... 25
Italiano............................................................................................................................ 49
Français......................................................................................................................... 72
Español.......................................................................................................................... 96
Português.................................................................................................................... 119
Čeština......................................................................................................................... 142
Nederlands................................................................................................................. 165
Polski............................................................................................................................ 188
български................................................................................................................... 212
Magyar......................................................................................................................... 236
Română....................................................................................................................... 260
Русский........................................................................................................................283
Türkçe...........................................................................................................................308
Slovenský jazyk......................................................................................................... 330
Slovenski..................................................................................................................... 353
Hrvatski........................................................................................................................ 375
Ελληνικά...................................................................................................................... 397
Svenska....................................................................................................................... 421
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Table of contents
Specifications on page 3 Startup on page 17
General information on page 5 Maintenance on page 18
Installation on page 9 Troubleshooting on page 23
Additional information
Additional information is available on the manufacturer's website.
Specifications
Specifications are subject to change without notice.
AS950 portable sampler
Specification Standard base Compact base Composite base
Dimensions Diameter: 50.5 cm (19.9 in.)
Height: 71.6 cm (28.2 in.)
Diameter: 44.1 cm (17.4 in.)
Height: 63.8 cm (25.1 in.)
Diameter: 50.28 cm
(19.9 in.)
Height: 79.75 cm
(31.4 in.)
Weight 15 kg (35.6 lb) with 1-L (33.8 oz)
polyethylene bottles (24x)
14.8 kg (32.6 lb) with 10-L (2.5 gal)
polyethylene bottle (1x)
12.2 kg (27 lb) with 575-mL
(19.44 oz) polyethylene
bottles (24x)
12.9 kg (28.3 lb) with 10-L
(2.5 gal) polyethylene bottle
(1x)
15 kg (36 lb) with 950-
mL (32.12 oz) glass
bottles (12x)
Enclosure Impact-resistant ABS, 3-section construction; double-walled base with 2.54 cm (1 in.)
insulation—direct bottle contact with ice.
Sample
temperature
0–60 °C (32–140 °F)
Strainers 316 stainless steel in standard size, high velocity or low profile for shallow depth applications
and Teflon® or 316 stainless steel in standard size.
Sample bottle
capacity
1-L (33.8 oz) polyethylene and/or
350-mL (11.83 oz) glass bottles
(24x)
2.3-L (0.6 gal) polyethylene and/or
1.9-L (0.5 gal) glass bottles (8x)
3.8-L (1 gal) polyethylene and/or
3.8-L (1 gal) glass bottles (4x)
3.8-L (1 gal) polyethylene and/or
3.8-L (1 gal) glass bottles (2x)
21-L (5.5 gal) or 15-L (4 gal)
polyethylene composite bottle or 20-
L (5.25 gal) polyethylene or 10-L
(2.5 gal) polyethylene or 10-L
(2.5 gal) glass (1x)
575-mL (19.44 oz)
polyethylene bottles (24x)
950-mL (32.12 oz) glass
bottles (8x)
10-L (2.5 gal) polyethylene
bottle (1x)
10-L (2.5 gal) glass bottle
(1x)
21-L (5.5 gal)
polyethylene bottle (1x)
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AS950 controller
Specification Details
Dimensions (W x H x D) 31.1 x 18.9 x 26.4 cm (12.3 x 7.4 x 10.4 in.)
Weight 4.6 kg (10 lb) maximum
Enclosure PC/ABS blend, NEMA 6, IP68, corrosion and ice resistant
Pollution degree/installation
category
3, II
Protection class II
Display ¼ VGA, color
Power requirements 15 VDC supplied by a 8754500 power supply (110–120 or 230 VAC, 50/60Hz);
12 VDC supplied by an external battery
Overload protection 7 A, DC line fuse for the pump
Operating temperature 0 to 50 °C (32 to 122 °F)
Storage temperature –30 to 60 °C (–22 to 140 °F)
Storage/operating humidity 100% condensing
Pump Peristaltic high speed with spring-mounted Nylatron rollers
Pump enclosure Polycarbonate cover
Pump tubing 9.5 mm ID x 15.9 OD mm (3/8-in. ID x 5/8-in. OD) silicone
Pump tubing life 20,000 sample cycles with: 1 L (0.3 gal) sample volume, 1 rinse, 6-minute
pacing interval, 4.9 m (16 ft) of 3/8-in. intake tube, 4.6 m (15 ft) of vertical lift,
21 °C (70 °F) sample temperature
Vertical sample lift 8.5 m (28 ft) for 8.8 m (29 ft) maximum of 3/8-in. vinyl intake tube at sea level at
20 to 25 °C (68 to 77 °F)
Pump flow rate 4.8 L/min (1.25 gpm) at 1 m (3 ft) vertical lift with 3/8-in. intake tube typical
Sample volume Programmable in 10-mL (0.34 oz) increments from 10 to 10,000 mL (3.38 oz to
2.6 gal)
Sample volume repeatability
(typical)
±5% of 200 mL sample volume with: 4.6 m (15 ft) vertical lift, 4.9 m (16 ft)
of 3/8-in. vinyl intake tube, single bottle, full bottle shut-off at room temperature
and 1524 m (5000 ft) elevation
Sample volume accuracy
(typical)
±5% of 200 mL sample volume with: 4.6 m (15 ft) vertical lift, 4.9 m (16 ft)
of 3/8-in. vinyl intake tube, single bottle, full bottle shut-off at room temperature
and 1524 m (5000 ft) elevation
Sampling modes Pacing: Fixed Time, Fixed Flow, Variable Time, Variable Flow, Event
Distribution: Samples per bottle, bottles per sample and time based (switching)
Run modes Continuous or non-continuous
Transfer velocity (typical) 0.9 m/s (2.9 ft/s) with: 4.6 m (15 ft) vertical lift, 4.9 m (16 ft) of 3/8-in. vinyl intake
tubing, 21 °C (70 °F) and 1524 m (5000 ft) elevation
Liquid detector Ultrasonic. Body: Ultem® NSF ANSI standard 51 approved, USP Class VI
compliant. Contacting liquid detector or optional non-contact liquid detector
Air purge An air purge is done automatically before and after each sample. The sampler
automatically compensates for different intake tube lengths.
Tubing Intake tubing: 1.0 to 30.0 m (3.0 to 99 ft) length, ¼-in. or 3/8-in. ID vinyl or 3/8-in.
ID Teflon™-lined polyethylene with protective outer cover (black or clear)
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Specification Details
Wetted materials Stainless steel, polyethylene, Teflon, Ultem, silicone
Memory Sample history: 4000 records; Data log: 325,000 records; Event log:
2000 records
Communications USB and optional RS485 (Modbus)
Electrical connections Power, auxiliary, optional sensors (2x), USB, distributor arm, optional rain
gauge
Analog outputs AUX port: none; optional IO9000 module: Three 0/4–20 mA outputs to
supply the recorded measurements (e.g., level, velocity, flow and pH) to
external instruments
Analog inputs AUX port: One 0/4–20 mA input for flow pacing; optional IO9000 module:
Two 0/4–20 mA inputs to receive measurements from external instruments
(e.g., third-party ultrasonic level)
Digital outputs AUX port: none; optional IO9000 module: Four low voltage, contact closure
outputs that each supply a digital signal for an alarm event
Relays AUX port: none; optional IO9000 module: Four relays controlled by alarm
events
Certifications CE, cETLus
General information
In no event will the manufacturer be liable for direct, indirect, special, incidental or consequential
damages resulting from any defect or omission in this manual. The manufacturer reserves the right to
make changes in this manual and the products it describes at any time, without notice or obligation.
Revised editions are found on the manufacturer’s website.
Safety information
N O T I C E
The manufacturer is not responsible for any damages due to misapplication or misuse of this product including,
without limitation, direct, incidental and consequential damages, and disclaims such damages to the full extent
permitted under applicable law. The user is solely responsible to identify critical application risks and install
appropriate mechanisms to protect processes during a possible equipment malfunction.
Please read this entire manual before unpacking, setting up or operating this equipment. Pay
attention to all danger and caution statements. Failure to do so could result in serious injury to the
operator or damage to the equipment.
Make sure that the protection provided by this equipment is not impaired. Do not use or install this
equipment in any manner other than that specified in this manual.
Use of hazard information
D A N G E R
Indicates a potentially or imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
Indicates a potentially or imminently hazardous situation which, if not avoided, could result in death or serious
injury.
CAUTION
Indicates a potentially hazardous situation that may result in minor or moderate injury.
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N O T I C E
Indicates a situation which, if not avoided, may cause damage to the instrument. Information that requires special
emphasis.
Precautionary labels
Read all labels and tags attached to the instrument. Personal injury or damage to the instrument
could occur if not observed. A symbol on the instrument is referenced in the manual with a
precautionary statement.
This is the safety alert symbol. Obey all safety messages that follow this symbol to avoid potential
injury. If on the instrument, refer to the instruction manual for operation or safety information.
This symbol indicates a potential pinch hazard.
Electrical equipment marked with this symbol may not be disposed of in European domestic or public
disposal systems. Return old or end-of-life equipment to the manufacturer for disposal at no charge to
the user.
Certification
Canadian Radio Interference-Causing Equipment Regulation, IECS-003, Class A:
Supporting test records reside with the manufacturer.
This Class A digital apparatus meets all requirements of the Canadian Interference-Causing
Equipment Regulations.
Cet appareil numérique de classe A répond à toutes les exigences de la réglementation canadienne
sur les équipements provoquant des interférences.
FCC Part 15, Class "A" Limits
Supporting test records reside with the manufacturer. The device complies with Part 15 of the FCC
Rules. Operation is subject to the following conditions:
1. The equipment may not cause harmful interference.
2. The equipment must accept any interference received, including interference that may cause
undesired operation.
Changes or modifications to this equipment not expressly approved by the party responsible for
compliance could void the user's authority to operate the equipment. This equipment has been tested
and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules.
These limits are designed to provide reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generates, uses and can
radiate radio frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference, in which case the user will be required to
correct the interference at their expense. The following techniques can be used to reduce
interference problems:
1. Disconnect the equipment from its power source to verify that it is or is not the source of the
interference.
2. If the equipment is connected to the same outlet as the device experiencing interference, connect
the equipment to a different outlet.
3. Move the equipment away from the device receiving the interference.
4. Reposition the receiving antenna for the device receiving the interference.
5. Try combinations of the above.
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Product overview
D A N G E R
Chemical or biological hazards. If this instrument is used to monitor a treatment process and/or
chemical feed system for which there are regulatory limits and monitoring requirements related to
public health, public safety, food or beverage manufacture or processing, it is the responsibility of the
user of this instrument to know and abide by any applicable regulation and to have sufficient and
appropriate mechanisms in place for compliance with applicable regulations in the event of malfunction
of the instrument.
CAUTION
Fire hazard. This product is not designed for use with flammable liquids.
The portable sampler collects liquid samples at specified intervals and keeps the samples in bottles.
Use the sampler for a wide variety of aqueous sample applications and also with toxic pollutants and
suspended solids. Set up the sampler with different retainers or bottles. Refer to Figure 1.
Figure 1 Product overview
1 Compact base 7 Pump
2 Standard insulated base 8 Controller
3 Center section 9 Liquid detector
4 Power source 10 Non-contacting liquid detector
5 Top cover 11 Composite insulated base for one 21-L (5.5 gal)
bottle
6 Controller connections
Close the cover
To close the cover, align the latch plates as shown in Figure 2 and close the latches.
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Figure 2 Latch plates alignment
Product components
Make sure that all components have been received. Refer to Figure 3. If any items are missing or
damaged, contact the manufacturer or a sales representative immediately.
Figure 3 Product components
1 Base (Standard, compact or composite) 7 AC power supply (optional)
2 Components for a single-bottle option (bottle and
support can change)
8 Strainer
3 Center section with controller 9 Intake tubing, vinyl or Teflon-lined
4 Battery (optional) 10 Components for a multiple-bottle option (bottles
and retainers can change)
5 Top cover 11 Tubing coupler1
6 Battery charger (optional)
1Supplied with controllers with the non-contacting liquid detector only.
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Installation
D A N G E R
Multiple hazards. Only qualified personnel must conduct the tasks described in this section of the
document.
Confined space precautions
D A N G E R
Explosion hazard. Training in pre-entry testing, ventilation, entry procedures, evacuation/rescue
procedures and safety work practices is necessary before entering confined spaces.
The information that follows is supplied to help users understand the dangers and risks that are
associated with entry into confined spaces.
On April 15, 1993, OSHA's final ruling on CFR 1910.146, Permit Required Confined Spaces, became
law. This standard directly affects more than 250,000 industrial sites in the United States and was
created to protect the health and safety of workers in confined spaces.
Definition of a confined space:
A confined space is any location or enclosure that has (or has the immediate potential for) one or
more of the following conditions:
• An atmosphere with an oxygen concentration that is less than 19.5% or more than 23.5% and/or a
hydrogen sulfide (H2S) concentration that is more than 10 ppm.
• An atmosphere that can be flammable or explosive due to gases, vapors, mists, dusts or fibers.
• Toxic materials which upon contact or inhalation can cause injury, impairment of health or death.
Confined spaces are not designed for human occupancy. Confined spaces have a restricted entry
and contain known or potential hazards. Examples of confined spaces include manholes, stacks,
pipes, vats, switch vaults and other similar locations.
Standard safety procedures must always be obeyed before entry into confined spaces and/or
locations where hazardous gases, vapors, mists, dusts or fibers can be present. Before entry into a
confined space, find and read all procedures that are related to confined space entry.
Site installation guidelines
D A N G E R
Explosion hazard. The instrument is not approved for installation in hazardous locations.
This instrument is rated for an altitude of 2000 m (6562 ft) maximum. Although the use of this
equipment above the 2000 m altitude does not show any substantial safety concern, the
manufacturer recommends that users with concerns contact technical support.
Refer to the guidelines that follow for the site location evaluation.
• Obey all the safety precautions if the sampler is installed in a confined space. Refer to Confined
space precautions on page 9.
• Make sure that the temperature at the location is in the specification range. Refer to Specifications
on page 3.
• Install the sampler on a level surface or hang the sampler with the suspension harness, the
support bracket or the spanner bar. Refer to Install the sampler in a manhole on page 10 and to
the applicable installation documentation.
• Install the sampler as near the sample source as possible. Refer to Plumb the sampler
on page 12.
• For limitations on transport velocity and maximum vertical lift, refer to Specifications on page 3.
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Mechanical installation
Install the sampler in a manhole
Install the sampler above the sample water in a manhole. Install the sampler with a spanner bar or a
support bracket. Install the spanner bar inside the manhole. The spanner bar is supported by
pressure against the walls. The support bracket has the same width as the manhole cover. Install the
support bracket directly below the cover for support.For the accessories, refer to the expanded
manual on the manufacturer's website. Refer to the documentation supplied with the accessories to
install the sampler.
Prepare the sampler
Clean the sample bottles
Clean the sample bottles and caps with a brush, water and a mild detergent. Flush the sample
bottles with fresh water followed by a distilled water rinse.
Install a single bottle
When a single bottle is used to collect one composite sample, do the steps that follow. When multiple
bottles are used, refer to Install the first bottle for multiple sample collections on page 10.
When the bottle is full, the full bottle shut-off stops the sample program. Install the sample bottle as
shown in Figure 4.
Figure 4 Single bottle installation
1 Polyethylene bottle, 10 L (2.6 gal) 6 Polyethylene bottle, 21 L (5.5 gal)
2 Glass bottle, 10 L (2.6 gal) 7 Compact base
3 Support for standard base and 10 L (2.6 gal) glass
bottle
8 Standard insulated base
4 Polyethylene bottle, 15 L (4 gal) 9 Composite insulated base for 21 L (5.5 gal) bottle
5 Polyethylene bottle, 19 L (5 gal)
Install the first bottle for multiple sample collections
Use multiple bottles to collect samples into separate bottles or into more than one bottle. The
distributor moves the sample tube above each bottle. Install the bottles in the sampler base as shown
in Figure 5. Install the first sample bottle (number 1) below the label in the sampler base. Install the
remaining bottles in increasing numbers in the direction shown by the label. Refer to Figure 6
on page 12 for a diagram of necessary components.
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