Hafco Woodmaster PT-6 User manual

W619 PT-6
2-3-18
SIX INCH JOINTER
WITH STAND
ASSEMBLY AND OPERATING INS TRUCTIONS

Specifications
ITEM DESCRIPTION
Motor 240VAC,HZ,single phase;1 HP;50HZ/2850
Cutter Head 2-1/4 inch diameter;3 cutting knives;50HZ/4600
Table Size 46-1/2(L)x 7-5/8 (W) inches
Fence Tilt:90 to 45 degrees
Size:3-7/8(H)X 27-3/4(L)inches
Overall Size 26-1/2(L)X 46-1/2 (W)X 38-1/4(H)inches
Cutting Depth Up 8mm
Rabbit Cut Depth Up 8mm
Knife Blades
M-2 High speed steel;
Size:7-1/8x0.675 x 3/1 6inches;
Bevel angle:40 degrees
Stock Capacity 6(W)X 3 inches
Weight 217.8 lbs
Accessories 2 push paddles Dust collector attachment
Save This Manual
You will need the manual for the safety warnings and precautions, assembly instructions,
operating and maintenance procedures, parts list and diagram. Keep your invoice with this
manual. Write the invoice number on the inside of the front cover. Keep the manual and invoice a
safe and dry place for future reference.
Safety Warnings and Precautions
WARNING:When using tool, basic safety precautions should always be followed to reduce
the risk of personal injury and damage to equipment. 。
Read all instructions before using this tool!
1. Keep work area clean. Cluttered areas invite injuries.
2. Observe work area conditions.Do not use machines or power tools in damp or wet locations
Don’t expose to rain.Keep work area well lighted.Do not use electrically powered tools in
the presence of flammable gases or liquids. 。
3.Keep children away.Children must never be allowed in the work area.Do not let them
handle machines. Tools , or extension cords.
4.Store idle equipment.When not in use, tools must be stored in a dry location inhibit
rust.Always lock up tools and keep out of reach of children.
5.Do not force tool. It will do the job better and more safely at the rate for which it was intended.
Do not use inappropriate attachments in an attempt to exceed the tool capacity.
Page 2

6.Use the right tool for the job.Do not attempt to force a small tool or attachment to do the
work of a larger industrial tool. There are certain applications for which this tool was designed.
Do not modify this tool and do not use this tool for a purpose for which it was not intended.
7.Dresss properly.Do not wear loose clothing or jewelry as they can be caught in moving
parts.Protective.electrically non—conductive clothes and non--skid footwear are
recommended when working.Wear restrictive hair covering to contain long hair.
8. Use eye and ear protection.Always wear ANSI approved impact safety goggles. Wear a full
face shield if you are producing metal filings or wood chips.Wear an ANSI approved dust
mask or respirator when working around metal, wood, and chemical dust and mists.
9. Do not overreach.Keep proper footing and balance at all times.Do not reach over or across
running machines.
10.Maintain tools with care.Keep tools sharp and clean for better and safer
performance.Follow instructions for lubricating and changing accessories. Inspect tool cords
periodically and,if damaged,have them repaired by an authorized technician.The handles
must be kept clean,dry,and free from oil and grease at all times.
11.Disconnect power.Unplug tool when not in use
12.Remove adjusting keys and wrenches.Check that keys and adjusting wrenches are removed
from the tool or machine work still face before plugging it in.
13.Avoid unintentional starting.Be sure the switch is in the off position when not in use and
before plugging in.
14.Stay alert.Watch what you are doing, use common sense. Do not operate any tool when you
are tired.
15.Take caution as some woods contain preservatives such as copper chromium
arsenate(CCA)which can be toxic.When cutting these materials extra care should be taken
to avoid inhalation and minimize skin contact.
16. Check for damaged parts. Before using any tool, any part that appears damaged should be
carefully checked to determine that it will operate properly and perform its intended
function.Check for alignment and binding of moving parts; any broken parts or mounting
fixtures and any other condition that may affect proper operation. Any part that is damaged
should be properly repaired or replaced by a qualified technician. Do not use the tool if any
switch does not turn On and Off properly.
17 .Guard against electric shock.Prevent body contact with grounded surfaces such as
pipes,radiators,ranges,and refrigerator enclosures.
18. Replacement parts and accessories.When servicing,use only identical replacement
parts.Use of any other parts will void the warranty.Only use accessories intended for use
with this tool.
Page 3

19.Do not operate tool if under the influence of alcohol or drugs.Read warning labels on
prescriptions to determine if your judgment or reflexes are impaired while taking drugs.If
there is any doubt ,do not operate the tool.
20.Use proper size and type extension cord. If an extension cord is required. it must be of the
proper size and type to supply the correct current to the tool without heating up. Otherwise,the
extension cord could melt and catch fire, or cause electrical damage to the tool. This tool
requires use of an extension cord of 0 to 10 amps capability (up to 50 feet). With wire size rated
at 12 AWG. Longer extension cords require larger size wire. If you are using the tool outdoors
use an extension cord rated for outdoor use.(signified by“WA”on the jacket).
21. Maintenance. For your safety, service and maintenance should be performed regularly by a
qualified technician.
Note: Performance of this tool may vary depending on variations in local line voltage. Extension
cord usage may also affect tool performance.
Warning: The warnings, cautions, and instructions discussed in this instruction manual
cannot cover all possible conditions and situations that may occur.It must be understood
by the operator that common sense and caution are factors which cannot be built into this
product,but must be supplied by the operator.
Jointer—Planer Safety Precautions
1.Never operate with cutter block assembly or drive guard removed.
2. Never make Jointing or planing cuts deeper than 1/8 inch
3.Always use push paddles when jointing or planing.
4. Workpiece must be free of nails and any other foreign objects which could break or
otherwise damage the cutter blades.
5. Avoid cutting hands while adjusting or replacing cutting blades.
6. Never place hand in file chip exhaust outlet while the machine is plugged in to the electrical
outlet.
7. After turning on the machine, allow the cutting blade to reach full speed before using.
8. Do not perform jointing operations on stock shorter than 8 inches.narrower than 3/4 Inch, or
less than 1/4 inch thick.
9. Do not perform planing operations on stock shorter than 8 inches,narrower than 3/4 inch,wider
than 6 inches, or thinner than 1/2 inch
10. Feed stock into the cutting blade against its rotation only.
11. Never turn on the machine with stock touching lhe cutting blade.
12. Stock longer than the table length must always be supported by a roller stand or other device
that is the same height as the jointer table.
Page 4

13. Maintain control of the workpiece at all times. Never allow it to rest on the moving cutting
blade without holding on to it with the push paddles.It could fly backward at high speed and
force, and cause serious injury.
14. Do not attempt to perform an operation with which you are unfamiliar.Review the operating
procedures so that you completely understand the use of hold-down, push blocks, jigs, fixture,
stops, and any other information pertaining to the operation consult with a master carpenter.
15. Never pass hands directly over the cutter head.
16. Always have the exposed cutter head behind the fence always guarded. Especially when
jointing near the edge.
17.Never stand inline with the feeding of the stock. Always stand to the side.If the stock kicks
back, it will not hit you in that case.
Unpacking
When unpacking, check to make sure the following parts are included. Refer to the Parts Lists and
Assembly Drawings at the end of this manual.
ITEM QTY ITEM QTY
Bed Assembly 1 Stand Legs 4
Fence Assembly w/Lock Handle 1 Rubber Feet 4
Cutter Head Guard 1 Cross Brace 4
Pulley Guard 1 Stand Top 4
Upper Belt Guard 1 Lower Belt Guard 1
V-bell 1 Lower Cover 1
Infeed table Lever 1 Motor 1
Outfeed Table Hand Wheel 1 Switch Assembly 1
Push Paddles 2 Dust Chute Bracket 1
Accessory Package 1 Dust Guard Plate 1
Dust Hose Adapter 1
Page 5

Assembly
Stand Assembly
F1
:
z
"
J
"
"
"
"
"
"
"
"
"
"
" . And "J" sit on top of "H".
Only
(A)
of
AJ
""
/
Front
F1
Page 6

Fitting Motor
#
Carefully p
ut
stand
on
its
side
as shown
support
each end so stand sits on its corner
This will make it eas
ier to fit heavy motor.
#
Fit motor
using 4 spacers supplied under motor
feet, 4
x
M8 x 45mm
long Socket head
cap screws
flat washers lock washers and nuts
supplie
d as
shown
Nip bolts up ,do not tighten yet.
#
Carefully upright stand and motor
#
Fit
Chute
top extension
plate
as shown
Page 7

Caution
Sharp blades are fitted to the spindle of this machine and remain exposed
until the blade
cover is fitted further in the assembly instructions.
Great care must be taken
Be
cause of sharp edges
Fitting machine to stand
#
Lift
the
main
planner body onto the stand
With the
infeed table to the right
as shown
)
Screw 3 x long stu
ds up unde
r the stand
with
a washer
and tighten.
(
2 at infeed table end
,
one at out feed
table end
)
B
end up the
C
hute
top
extension
plate
as far as you can into machine
base ( this will assist with dust extraction)
T
ighten all stand bolts
now.
# Fit the hand wheel onto the
out feed table screw
on the
left hand side of the jointer
using
Socket head cap screw
Thread the handle into the block on the right hand side of
the jointer
and lock in place with lock nut on t
hread
Page 8

Setting Vee belt and guarding
#
Using a straight edge or by sighting up from the top, line up
t
he
spindle and Motor pulley
by sliding both or either along
their shafts.
When this is done ensure both grub
screws
are tightened to hold pulleys on
firmly
#
Fit
the
vee
belt onto the two pulleys
and tighten the 4 x motor mount bolts ensuri
ng
the
motor is in line with the spindle and not twisted.
Set vee belt tension
so that moderate finger pressure on the middle of the vee belt can
push it in 12mm
#
Fit the upper vee belt guard using 2 x large
head Phillips head dome screws and washers
Fit
the
lower outer cover
using 4 x M
5
x
20
mm long Phillips head dome screws
and
washers supplied
Fit
the
rear lower vee belt guard with 4 x
M4 x
8 lon
g
Phillips head dome screws
Looking down from top
, swing t
he guard
assembly left or right
so the moto
r shaft is
sitting in the middle of the slot of the lover
rear
guard.
Tighten all screws
Motor pulley fitted
with hub out!
Using a straight edge to
line up pulleys
Page 9

Fitting Fence assembly
# Caution of sharp blades##
Using 2 x
M
10 x 35
long
socket head cap screws,
was
hers
and lock washers
.
Fit the rear fence sup
assem
bly to the rear of the
machine.
Slide top section all
the w
ay
back
.
W
ith a small straight edge
,
set
and tighten
the base
to be
about 1 or 2mm above
planner
bed.
Fit the fence segment to the
pivoting arm
by screwing in the 2 x 40mm long grub screw
s
on the swinging frame into the cone recess holes in the attachment pins if the fence.
NB;These screws, (4 in total on
the swinging frame) can be
screwed in as needed to adjust
out free play in the assembly.
Lock nuts when done
Screw the adjustment a
rm block
to the fence
With the 90 degree stop
plate
swung over tighten the 2
locking nuts on the shaft one goes up to tighten shaft in
block One goes down to tighten on stop plate to hold it
over were the 90 degree stop plate swings to
Rear fence sub assembly
1 to 2 mm gap
40mm
long
grub
screw
Fence attachment pin
Adjustment arm block
2 x lock nuts
90 degree stop
plate
Page 10

Slide the fence assemble forward to
wards
the
rebate edge of the
out feed
table.
Fence can be adjusted to be parallel to the
rebate edge by removing the fence of the
frame and screwing in or out one of the
attachment pins in the fence then
reassembling and checking again as needed
# Fit tilting handle to fence
Adjusting and setting fence at 90 degrees
Swing over 90 deg stop, set stop bolt to it and check
fence squareness to table wi
th a Square
Adjust bolt in or out as needed and lock nut when
set
Screw in or out one
of these attachment
pins
as needed to
adjust fence parallel
90 degree
stop
Adjustment bolt
and nut
Page 11

Adjusting and setting fence at 13
0
degrees
Swing the 90 degree stop out of the way.
Tilt the fence all the way back
Using
2 Squares, one with a 45 degree angle
or
a
compound set square
,
A
djust
the
130 degree
stop bolt to get fence to 130
degrees, when set
lock
the bolt with the lock nut
.
Fit
ting
Cutter guard
Turn
the spring knob about one and a half
turns counter clockwise and hold in place
Insert the cutter head guard post into the
hole in the top of the table, making sure
the spring engages in the slot in the guard
post
Check proper operation
Pull the guard out away from the fence
horizontally, then let go.
It should spring back
to the fence
If it does not spring back with force
reset spring tension and check again
130 degree
stop and lock
nut
Spring knob
Cutter guard
Page 12
After setting guard tension ensure the small grub screw
is refitted to the end of shaft to stop guard being taken
out

Fitting lower dust chute
Fit the lower dust chute plate and extraction port
The plate has 2 tabs these sit in the top side slots of th
e
dust chute and then slide plate up.
Fit the plastic extraction cute over the bottom and secure
both with the 2off M5 x 10 hex head bolts supplied
Table adjustment
# Check table slides
are adjusted correctly
There are 2
slide
keys. One on each table.
T
hese allow the table to be set flat
to each other and to stop the infeed
table falling down by itself during
use.
They
adjustment screws ( 4 off)
need to be
set
.
Firstly undo the locking nut on the screw. Then turn
the
screw all the way
in
and undo ¼ of a turn. Lock the
nut
T
est table still move
s
freely.
The infeed table should not be too loose as it will fall
lower during operation if it is
.
# Connect a dust extractor
# Your machine is no
w ready to use.
M5 x 10mm
hex head bolt
Adjustment screw
and lock nut
page 13

over
Operation
Page 14

Page 15

7. 0
Page 16

up
6A
7A
10A
Page 17

101 OUTFEED TABLE 1
102 HEX BOITM8x25 4
103 FLAT WASHER 82
104 BASE 1
105 FLAT WASHER 10 2
106 BLOCK 1
107 COLLAR 1
108 SCREW SHATE 1
109 SET SCREWM6x8 2
110 HANDWHEEL 1
111 FLAT WASHER 6 1
112 CAP SCREWM6 x 16 1
114 PHLP HD SCR M5x16 1
115 FLAT WASHER 52
116 POINTER 1
117 SPACER 1
118 SIGNS 1
119 STOP 1
120 PIN 4x20 1
121 PLATE 1
122 RETAINER 1
123 PHLP HE SCR M4x12 3
124 TORSION SPRING 1
125 CUP 1
126 SEAL 1
127 DUST CHUTE 1
128 EXT RETAINING RING 53
ITEM DESCRIPTION Q'TY
129 PIN 1
130 BRACKET 1
131 LINK 1
132 SPECIAL BOLT 1
133 GIB 2
134 BLOCK 1
135 HEX NUT M12 1
136 CAP SCREWM6x12 2
137 LEVER ROD 1
138 HANDLE 1
139 SHAFT 1
140 EXT RETAININGRING 12 2
141 INFEED TABLE 1
142 CAP SCREWM8x20 2
143 LOCK LEVERASSY 1
144 BLOCK 1
145 CAP SCREWM8x25 2
146 HEX NUT M8 3
147 SPECIAL BOLT 1
148 LOCK HANDLE 1
149 CAP SCREWM8x16 1
150 LOCK WASHER 81
151 CAP SCREWM5x10 1
152 POST 1
153 CUTTERHEADGUARD 1
154 HEX NUT M6 5
155 SET SCREWM6x25 5
ITEM DESCRIPTION Q'TY
Page 18
TABLE LIST

141
140
139
138
137
135
136
134
132
131
130
129
128
127
126
125
124
123
122
121
120
119
118
117
116
115
114
105
106
107
109
108
101
102
103
150
154
155
151
152
153
149
104
154
155
148
146 145 143
144
142
147 146
133
111
112
110
Table
Page 19

301 CUTTERHEAD 1
302 STUDM10-1.5*105 2
303 FLATWASHER10 2
304 LOCKWASHER10 2
305 HEX NUTM10*1.5 2
306 BEARING BLOCK LEFT 1
307 BALLBEARING6202ZZ 1
308 HEX BOITM6-1*10 12
309 KNIVES(SETOF3) 3
310 GIB 3
311 FIATHEADSCREWM5-0.8*10 6
312 KEY5*5*30 1
313 BEARING BLOCK RIGHT 1
314 SETSCREWM6-1*10 2
315 PULLEY 1
316 BALLBEARING6203ZZ 1
317 ROD 1
318 KNIFEJIG FOOT 2
319 E-CLIP9 2
PartsList
ITEM DESCRIPTION QTT
302
306 307
308
312 313
314
315
316
310
Cutterhead
311
301
303
304
305
317
318 319
309
Page 20
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