Hainbuch MANDO Adapt T212 User manual

Operating instructions
[incl. installation manual]
MANDO Adapt T212
Size 0 - 7
EN

MANDO Adapt T212
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Translation of the original operating instructions
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Contents
1General................................................................................................................7
1.1 Information about this manual.....................................................................7
1.2 Key to symbols............................................................................................7
1.3 Definition of terms.......................................................................................8
1.3.1 Release setting..............................................................................8
1.3.2 Complete clamping reserve...........................................................8
1.4 Limitation of liability.....................................................................................9
1.5 Copyright.....................................................................................................9
1.6 Scope of delivery ........................................................................................9
1.7 Spare parts and accessories.....................................................................10
1.8 Warranty terms .........................................................................................11
2Safety................................................................................................................12
2.1 Responsibility of the operator....................................................................12
2.2 Personnel requirements............................................................................13
2.3 Intended use.............................................................................................14
2.4 Personal protective equipment..................................................................16
2.5 Particular hazards.....................................................................................17
2.6 Other safety instructions ...........................................................................19
2.7 Screws......................................................................................................22
2.8 Functionality..............................................................................................22
2.9 Environmental protection ..........................................................................23
3Technical data...................................................................................................24
3.1 General information...................................................................................24
3.2 Performance values..................................................................................26
3.3 Balancing quality.......................................................................................27
3.4 Speed........................................................................................................27
3.5 Operating conditions.................................................................................28
3.6 Type designation.......................................................................................28
4Layout and function...........................................................................................29
4.1 Overview and brief description..................................................................29
4.2 Accessories required.................................................................................30
4.2.1 Basic clamping device.................................................................30
4.2.2 Segmented clamping bushing .....................................................30
4.2.3 Workpiece end-stop.....................................................................30
4.3 Special aids...............................................................................................30
4.3.1 Changing aid ...............................................................................30
5Use and limits of use.........................................................................................31
5.1 Use............................................................................................................31
5.2 Limits of use..............................................................................................31
5.2.1 Nomenclature..............................................................................31
5.2.2 First limit [workpiece length] ........................................................31

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5.2.3 Second limit [workpiece mass] ....................................................32
5.2.4 Third limit [clamping length].........................................................32
5.2.5 Fourth limit [forces]......................................................................32
6Transport, packaging, storage...........................................................................34
6.1 Safety, transport, packaging, storage .......................................................34
6.2 Symbols on the packaging........................................................................35
6.3 Transport inspection..................................................................................35
6.4 Unpacking and internal transportation.......................................................36
6.5 Packaging.................................................................................................36
6.6 Storage .....................................................................................................37
6.7 Preservation..............................................................................................37
6.8 Return to storage ......................................................................................37
7Installation.........................................................................................................38
7.1 Installation safety ......................................................................................38
7.2 Preliminary remarks..................................................................................39
7.3 Screw tightening torques...........................................................................40
7.4 Preparation of the machine for installation................................................42
7.5 Preparation of the basic clamping device..................................................42
7.6 Installation of the product..........................................................................45
7.6.1 Compatibility check......................................................................45
7.6.2 Function check of the coupling range of the product...................46
7.6.3 Preparation of the product...........................................................49
7.6.4 Installation of the adaptation clamping device.............................53
7.7 Installation of the clamping element..........................................................56
7.8 Installation of the changing parts ..............................................................61
7.8.1 Installation of the variant x-times with axial screw connection.....63
7.8.2 Installation of the variant x-times with bayonet axial screw
connection...................................................................................64
7.8.3 Installation of the variant, screwed directly..................................65
7.8.4 Installation of the central variant with axial screw connection......66
8Commissioning..................................................................................................68
8.1 Commissioning safety...............................................................................68
8.2 Checking the total stroke...........................................................................69
8.3 Tests.........................................................................................................70
8.4 Workpiece.................................................................................................71
8.5 Procedure after a collision.........................................................................71
9Activities after end of production .......................................................................72
10 Removal............................................................................................................73
10.1 Safe removal.............................................................................................73
10.2 Preparing the machine for removal...........................................................75
10.3 Removal of the changing parts .................................................................75
10.3.1 Removal of the variant x-times with axial screw connection........77

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10.3.2 Removal of the variant x-times with axial screw connection
bayonet........................................................................................78
10.3.3 Removal of the variant with direct screw connection...................79
10.3.4 Removal of the central variant with axial screw connection.........80
10.4 Removal of the clamping element.............................................................82
10.5 Removal of the product.............................................................................88
10.5.1 Removal of the adaptation clamping device................................89
11 Maintenance......................................................................................................95
11.1 Maintenance safety...................................................................................95
11.2 Maintenance schedule..............................................................................95
11.3 Cleaning....................................................................................................96
11.4 Visual inspection.....................................................................................100
11.5 Lubricating the product............................................................................101
11.6 Use of lubricants .....................................................................................101
12 Disposal...........................................................................................................102
13 Faults...............................................................................................................103
13.1 Procedure with faults...............................................................................103
13.2 Fault table...............................................................................................103
13.3 Unlocking the adaptation clamping device manually...............................105
13.4 Commissioning after a fault has been remedied.....................................106
14 Annex..............................................................................................................107
14.1 Contact....................................................................................................107
14.2 Manufacturer certification........................................................................107

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Directory of tables
Table 1: Technical data..............................................................................25
Table 2: Operating conditions ....................................................................28
Table 3: Nomenclature application limits....................................................31
Table 4: Maximum workpiece mass...........................................................32
Table 5: Screw tightening torques, metric control threads..........................41
Table 6: Screw tightening torques for aluminum components....................41
Table 7: Screw tightening torques for the screw plug, dependent on the size
of the product ...............................................................................42
Table 8: Screw tightening torques for the screw plug, dependent on the size
of the product ...............................................................................42
Table 9: Minimum size of the coupling slider ..........................................48
Table 10: Maintenance table........................................................................96
Table 11: Fault table...................................................................................105

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1 General
1.1 Information about this manual
This manual enables you to work safely and efficiently with
the product.
This manual is part of the product and must be kept in a lo-
cation directly beside the product that is accessible to the
personnel at all times. The personnel must have read this
manual carefully and understood its contents before starting
any work. The basic requirement for safe work is compliance
with all stipulated safety notices and work-related instruc-
tions in this manual.
If the product is passed onto a third party, this manual must
accompany it.
Illustrations in this manual are there to facilitate a basic un-
derstanding, and may differ from the actual design configu-
ration of the product.
WARNING
Serious injuries caused by individual products or
by inappropriate combinations of them!
Read and pay attention to all operating instruc-
tions for individual products and combinations of
them.
1.2 Key to symbols Safety instructions in this manual are designated by sym-
bols. The safety notices are invoked by signal words that ex-
press the level of hazard involved.
Always comply with safety notices and exercise caution to
avoid accidents, injury to people and damage to materials.
Safety notices
DANGER
… indicates an immediate and hazardous situation
that can lead to death or serious injury if not avoided.
WARNING
… indicates a potentially hazardous situation that can
lead to death or serious injury if not avoided.
CAUTION
… indicates a potentially hazardous situation that can
lead to moderate or slight injuries if not avoided.
NOTE
… indicates a potentially hazardous situation that can
lead to damage to materials if not avoided.

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Tips and recommenda-
tions
INFORMATION
… highlights useful tips and recommendations as well
as information for efficient and problem-free opera-
tion.
… refers to other documents relating to personal and
general safety.
Warning symbols may appear on the product or its compo-
nents.
Always pay attention to warning symbols, and exercise cau-
tion to avoid accidents, injury to people and damage to ma-
terials.
… warns of stored energy [for example involving springs].
… warns of hand injuries.
… draws attention to the fact that the operating instructions
of the product must be read.
1.3 Definition of terms
1.3.1 Release setting Release setting means that the clamping device is released.
If the clamping device is released, this also releases the
workpiece.
1.3.2 Complete clamping reserve
Complete clamping reserve means that the clamping device
is clamped without a workpiece. The complete stroke has
been used up, which means that the clamping device is
therefore at the limit position for clamping reserve.

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1.4 Limitation of liability All details and notices in this manual were compiled with due
reference to applicable standards and specifications, state-
of-the-art technology and our many years of expertise and
experience.
The manufacturer accepts no liability for damage arising
from any of the following:
Non-compliance with this manual
Unintended use
Use of untrained personnel
Autonomous conversion work
Technical modifications
Use of non-approved spare parts
Use of non-approved accessories
Installation and use of clamping elements not made by
the manufacturer
Subject to any commitments agreed to in the supplier con-
tract, the General Terms & Conditions of Business and the
delivery terms of the manufacturer and all legislative stipula-
tions valid at the time of conclusion of this contract.
1.5 Copyright This manual is protected by copyright, and are only intended
for internal use.
The dissemination of this manual to third parties, reproduc-
tions in any shape or form - even in part - as well as com-
mercial use and/or communication of their contents are pro-
hibited for anything other than internal use, except with the
written consent of the manufacturer.
Infringements oblige the offending party to pay compensa-
tion. Without restriction on further claims.
1.6 Scope of delivery The scope of delivery of this product includes:
MANDO Adapt T212
The operating instructions
Additionally needed and included as optional items in the
scope of delivery:
Basic clamping device
Segmented clamping bushing
Workpiece end-stop
If necessary, use a changing aid [depending on size]

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1.7 Spare parts and accessories
WARNING
Serious injuries can be caused by incorrect or de-
fective spare parts!
Always use genuine spare parts made by the orig-
inal manufacturer.
WARNING
Serious injuries can be caused by incorrect or de-
fective clamping elements!
Always use genuine clamping elements made by
the original manufacturer.
WARNING
Serious injuries can be caused by incorrect or de-
fective basic clamping devices!
Always use genuine basic clamping devices
made by the original manufacturer.
NOTE
Damage, malfunctions or total failure of the prod-
uct or the machine tool caused by an incorrect or
defective spare parts!
Always use genuine spare parts made by the orig-
inal manufacturer.
NOTE
Damage, malfunctions or total failure of the prod-
uct or the machine tool caused by an incorrect or
defective clamping elements!
Always use genuine clamping elements made by
the original manufacturer.
NOTE
Damage, malfunctions or total failure of the prod-
uct or the machine tool caused by incorrect or de-
fective basic clamping devices!
Always use genuine basic clamping devices
made by the original manufacturer.
Spare parts and accessories can be sourced from contract
dealers or directly from the manufacturer [see »Contact«
chapter].
Without exception, wearing parts and components in contact
with the workpiece are not covered by warranty.