Hainbuch Monteq User manual

Operating instructions
[incl. installation manual]
Monteq
Size S / M
EN

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Translation of the original operating instructions
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Contents
1General................................................................................................................6
1.1 Information about this manual.....................................................................6
1.2 Key to symbols............................................................................................6
1.3 Definition of terms.......................................................................................7
1.3.1 Release setting..............................................................................7
1.3.2 Complete clamping reserve...........................................................7
1.4 Limitation of liability.....................................................................................8
1.5 Copyright.....................................................................................................8
1.6 Scope of delivery ........................................................................................8
1.7 Spare parts and accessories.......................................................................9
1.8 Warranty terms ...........................................................................................9
2Safety................................................................................................................10
2.1 Responsibility of the operator....................................................................10
2.2 Personnel requirements............................................................................10
2.3 Intended use.............................................................................................12
2.4 Personal protective equipment..................................................................13
2.5 Particular hazards.....................................................................................14
2.6 Other safety instructions ...........................................................................15
2.7 Screws......................................................................................................15
2.8 Functionality..............................................................................................16
2.9 Environmental protection ..........................................................................16
3Technical data...................................................................................................17
3.1 General information...................................................................................17
3.2 Performance values..................................................................................17
3.3 Operating conditions.................................................................................17
3.4 Type designation.......................................................................................18
4Layout and function...........................................................................................19
4.1 Overview and brief description..................................................................19
5Use and limits of use.........................................................................................20
5.1 Use............................................................................................................20
5.2 Limits of use..............................................................................................20
6Transport, packaging, storage...........................................................................21
6.1 Safety, transport, packaging, storage .......................................................21
6.2 Symbols on the packaging........................................................................22
6.3 Transport inspection..................................................................................22
6.4 Unpacking and internal transportation.......................................................23
6.5 Packaging.................................................................................................23
6.6 Storage .....................................................................................................24
6.7 Preservation..............................................................................................24
6.8 Return to storage ......................................................................................24
7Use....................................................................................................................25

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7.1 Use-related safety.....................................................................................25
7.2 Preparation of machine for use.................................................................26
7.3 Installation of the quick change-over unit..................................................26
7.4 Removal of the quick change-over unit.....................................................32
7.5 Tests.........................................................................................................36
7.6 Exceptional inspection ..............................................................................36
8Maintenance......................................................................................................37
8.1 Maintenance safety...................................................................................37
8.2 Maintenance schedule..............................................................................37
8.3 Inspection..................................................................................................38
8.4 Cleaning....................................................................................................38
8.5 Visual inspection.......................................................................................39
8.6 Lubricating the product..............................................................................39
9Disposal.............................................................................................................40
10 Faults.................................................................................................................41
10.1 Procedure with faults.................................................................................41
10.2 Fault table.................................................................................................42
10.3 Commissioning after a fault has been remedied.......................................42
11 Annex................................................................................................................43
11.1 Contact......................................................................................................43
11.2 Conformity declaration..............................................................................43

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Directory of tables
Table 1: Technical data..............................................................................17
Table 2: Operating conditions ....................................................................17
Table 3: Fault table.....................................................................................42

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General
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1 General
1.1 Information about this manual
This manual enables you to work safely and efficiently with
the product.
This manual is part of the product and must be kept in a lo-
cation directly beside the product that is accessible to the
personnel at all times. The personnel must have read this
manual carefully and understood its contents before starting
any work. The basic requirement for safe work is compliance
with all stipulated safety notices and work-related instruc-
tions in this manual.
If the product is passed onto a third party, this manual must
accompany it.
Illustrations in this manual are there to facilitate a basic un-
derstanding, and may differ from the actual design configu-
ration of the product.
WARNING
Serious injuries caused by individual products or
by inappropriate combinations of them!
Read and pay attention to all operating instruc-
tions for individual products and combinations of
them.
1.2 Key to symbols Safety instructions in this manual are designated by sym-
bols. The safety notices are invoked by signal words that ex-
press the level of hazard involved.
Always comply with safety notices and exercise caution to
avoid accidents, injury to people and damage to materials.
Safety notices
DANGER
… indicates an immediate and hazardous situation
that can lead to death or serious injury if not avoided.
WARNING
… indicates a potentially hazardous situation that can
lead to death or serious injury if not avoided.
CAUTION
… indicates a potentially hazardous situation that can
lead to moderate or slight injuries if not avoided.
NOTE
…indicates a potentially hazardous situation that can
lead to damage to materials if not avoided.

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Tips and recommenda-
tions
INFORMATION
… highlights useful tips and recommendations as well
as information for efficient and problem-free opera-
tion.
… refers to other documents relating to personal and
general safety.
Warning symbols may appear on the product or its compo-
nents.
Always pay attention to warning symbols, and exercise cau-
tion to avoid accidents, injury to people and damage to ma-
terials.
… warns of stored energy [for example involving springs].
… warns of hand injuries.
… draws attention to the fact that the operating instructions
of the product must be read.
1.3 Definition of terms
1.3.1 Release setting Release setting means that the clamping device is released.
If the clamping device is released, this also releases the
workpiece.
1.3.2 Complete clamping reserve
Complete clamping reserve means that the clamping device
is clamped without a workpiece. The complete stroke has
been used up, which means that the clamping device is
therefore at the limit position for clamping reserve.

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General
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1.4 Limitation of liability All details and notices in this manual were compiled with due
reference to applicable standards and specifications, state-
of-the-art technology and our many years of expertise and
experience.
The manufacturer accepts no liability for damage arising
from any of the following:
Non-compliance with this manual
Unintended use
Use of untrained personnel
Autonomous conversion work
Technical modifications
Use of non-approved spare parts
Use of non-approved accessories
Subject to any commitments agreed to in the supplier con-
tract, the General Terms & Conditions of Business and the
delivery terms of the manufacturer and all legislative stipula-
tions valid at the time of conclusion of this contract.
1.5 Copyright This manual is protected by copyright, and are only intended
for internal use.
The dissemination of this manual to third parties, reproduc-
tions in any shape or form - even in part - as well as com-
mercial use and/or communication of their contents are pro-
hibited for anything other than internal use, except with the
written consent of the manufacturer.
Infringements oblige the offending party to pay compensa-
tion. Without restriction on further claims.
1.6 Scope of delivery The scope of delivery of this product includes:
Monteq
The operating instructions

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1.7 Spare parts and accessories
WARNING
Serious injuries can be caused by incorrect or de-
fective spare parts!
Always use genuine spare parts made by the orig-
inal manufacturer.
NOTE
Damage, malfunctions or total failure of the prod-
uct or the machine tool caused by an incorrect or
defective spare parts!
Always use genuine spare parts made by the orig-
inal manufacturer.
Spare parts and accessories can be sourced from contract
dealers or directly from the manufacturer [see »Contact«
chapter].
Without exception, wearing parts and components in contact
with the workpiece are not covered by warranty.
1.8 Warranty terms The warranty terms are included in the manufacturer's Gen-
eral Terms & Conditions of Business.

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Safety
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2 Safety This section provides an overview of all the important safety
aspects for optimum protection of personnel, and for safe
and problem-free operation.
2.1 Responsibility of the operator
The product is used in the industrial sector. The operator of
the product is therefore governed by the provisions of Health
& Safety at Work legislation.
As well as the safety notices in this manual, the area of use
of the product must also comply with locally applicable
safety, accident prevention and environmental protection
specifications as well as those in the manual for the machine
tool.
No modifications must be made to the product. The operator
is wholly and solely responsible for any resultant personal
injury and/or damage to materials.
2.2 Personnel requirements
WARNING
Serious injuries caused by incorrect handling of
the product by insufficiently skilled or trained per-
sonnel!
All activities must be performed by skilled staff
from the relevant specialist field.
WARNING
Serious injuries caused by unauthorized presence
of unauthorized personnel in the working area!
Keep unauthorized people away from the working
area.
If in doubt, speak to people and direct them to
leave the working area.
Interrupt work until unauthorized people have left
the working area.
NOTE
Serious damage to materials caused by incorrect
handling of the product by insufficiently skilled or
trained personnel!
All activities must be performed by skilled staff
from the relevant specialist field.
This manual name the following skills sets required for vari-
ous different areas of activity:

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Skilled specialist
Skilled specialists, due to their professional training,
knowledge and experience and awareness of applicable pro-
visions, are capable of carrying out the work entrusted to
them and independently to identify and avoid potential haz-
ards.
Specialist / empowered person for lifting gear and load
handling equipment
A specialist is someone with sufficient knowledge of load
handling equipment, obtained through vocational training
and experience, and who is sufficiently familiar with the ap-
plicable government health & safety at work specifications
and generally recognized technical regulations [e.g. BG
rules, DIN standards, VDE stipulations, the technical regula-
tions of other member states of the European Union or Tur-
key, or other contracting countries to the European Eco-
nomic Area Treaty] to assess the safe working condition of
load handling equipment.
Hydraulics specialist
Hydraulics specialists are trained in the specific task profile
for which they are employed, and are familiar with the rele-
vant standards and legislative provisions.
Due to their vocational training and experience, hydraulics
specialists can work on hydraulic systems and can inde-
pendently identify and avoid potential hazards.
Pneumatics specialist
Pneumatics specialists are trained in the specific task profile
for which they are employed, and are familiar with the rele-
vant standards and legislative provisions.
Due to their vocational training and experience, pneumatics
specialists can work on pneumatic systems and can inde-
pendently identify and avoid potential hazards.
Electricians
Electricians are trained in the specific task profile for which
they are employed, and are familiar with the relevant stand-
ards and legislative provisions.
Due to their vocational training and experience, electricians
can work on electrical systems and can independently iden-
tify and avoid potential hazards.
Trainees
Trainees can only work on the machine under the supervi-
sion and direction of staff skilled in the relevant specialist
field.
The only people admitted as personnel are those who can
reasonably be expected to carry out their work to a reliable
standard. People whose response capabilities are impaired,
for example by drugs, alcohol or medication, are prohibited.

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For the selection of personnel, pay attention to the stipula-
tions applicable at the place of work governing age and spe-
cific vocational requirements.
2.3 Intended use
The lifting equipment is intended for the installation / re-
moval of clamping devices. It must not remain in the ma-
chine tool but must instead be removed before the start of
machining.
The product is only intended for the type of use described
in this manual [see »Use« chapter]. Furthermore, an ex-
tended form of use can be agreed contractually between
manufacturer and operator.
Only skilled staff from the appropriate specialist fields may
operate and clean the product [see »Personnel require-
ments« chapter].
Never exceed the technical values stipulated forthe product
[see »General information« and »Operating conditions«
chapters].
Maintain the product at regular intervals [see »Maintenance
schedule« chapter].
When used for its intended purpose, the operational safety
of the product isassured, subject to compliance with relevant
safety stipulations, to the full extent foreseeable.
Intended use also includes compliance with all stipulations
in this manual.
Any form of use beyond the scope of intended use, or other
forms of use of the product, is considered as misuse, and
can lead to dangerous situations.
WARNING
Serious injuries caused by misuse of the product!
Never use in a machine while it is operating.
Only use for the type of use indicated [see »Use«
chapter].
Only skilled staff from the appropriate specialist
fields may use the product [see »Personnel re-
quirements« chapter].
Never exceed the technical data indicated on the
product [see »General information« and »Operat-
ing conditions« chapters].
Maintain the product at regular intervals [see
»Maintenance schedule« chapter].
Only use with compatible products.
Only use on products authorized by the manufac-
turer.

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NOTE
Damage to materials caused by incorrect use of
the product!
Never use in a machine while it is operating.
Only use for the type of use indicated [see »Use«
chapter].
Only skilled staff from the appropriate specialist
fields may use the product [see »Personnel re-
quirements« chapter].
Never exceed the technical data indicated on the
product [see »General information« and »Operat-
ing conditions« chapters].
Maintain the product at regular intervals [see
»Maintenance schedule« chapter].
Only use with compatible products.
Only use on products authorized by the manufac-
turer.
Claims of all kinds will be rejected that are due to unintended
use.
Here are some examples of unintended use of the product
If the lifting equipment is used on non-intended prod-
ucts;
2.4 Personal protective equipment
During work, it is essential to wear personal protective equip-
ment to minimize the health hazards.
Always wear the required personal protective equipment
when working on any given job.
Always pay attention to any notices about personal protec-
tive equipment displayed in the working area.
Always wear
When working, always wear the following items:
Workplace clothing
Workplace clothing should be close-fitting, with low tear-re-
sistance, narrow cuffs and no protruding parts. It serves pri-
marily to protect the wearer from coming into contact with
moving machine parts. Do not wear rings, chains or other
jewelry.
Safety footwear
To protect the wearer from any heavy items that may fall,
and from losing their footing on slippery ground.

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Protective goggles
To protect the eyes from projectile parts and liquid
splashes.
Hair net
To protect long hair from getting snagged in rotating parts
on the machine tool.
Additional personal
protective equipment
When carrying out certain work, additional personal protec-
tive equipment is required. Separate reference is made to
this in the individual chapters of this manual. The following
section explains these additional items of personal protec-
tive equipment:
Protective gloves
To protect the hands from friction, chafing, stabbing or
deeper injuries and from contact with hot surfaces.
Hard hat
To protect against falling and projectile parts and materials.
2.5 Particular hazards The following section names residual risks resulting from the
use of lifting equipment. In all cases, the residual risks de-
tected during a risk assessment of the machine tool need to
be named by the operator.
Pay attention to the safety instructions named here, as well
as the warning notices in other chapters of these operating
instructions to reduce the risk of health hazards and to pre-
vent dangerous situations.

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Improper use
WARNING
Serious injuries caused by dropping parts ejected
when lifting equipment is used improperly!
Do not exceed the maximum suspended load.
Remove damaged lifting equipment immediately
to prevent it from continuing to be used [see
»Fault table« chapter].
Before lifting a load, check to ensure that the ball
locking pins are fully engaged.
Only unfasten the ball locking pins if the product
is secured by being placed on a secure base, or
is fully installed on the machine adapter.
Tilting the bracket
CAUTION
Crushing injuries caused by improper tilting of the
bracket!
The bracket must only be unlocked to install the
product on the machine adapter.
Never place fingers in the operating range of the
bracket when tilting the bracket.
2.6 Other safety instructions
WARNING
Serious head injuries caused by bending into the
working area of the machine!
Only ever bend into the working area of the ma-
chine if there are no cutting tools or sharp objects
in it, or if these are covered.
Never move body partsunder parts in the working
area of the machine with the potential to drop
down.
2.7 Screws
WARNING
Serious injuries caused by accidental opening of
the fixing screws!
All fixing screws must not be opened.
If in doubt, contact the manufacturer immediately
to determine how best to proceed.

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2.8 Functionality
WARNING
Serious injuries caused by severe contamination
of the product!
Always comply with the cleaning instructions and
intervals [see »Cleaning« chapter].
2.9 Environmental protection
NOTE
Substantial damage to the environment can result
from non-compliant handling or incorrect dis-
posal of environmentally hazardous substances!
If environmentally hazardous substances enter
the environment accidentally, take immediate re-
medial action.
If in doubt, notify the relevant municipal authori-
ties about the incident.
The following environmentally hazardous substances are
used:
Lubricants, auxiliary materials and operating fluids
Lubricants such as grease and oil can contain toxic sub-
stances. These must not enter the environment.
Dispose of environmentally hazardous substances properly
[see »Disposal« chapter].

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Technical data
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3 Technical data
3.1 General information
Size
Torsional angle [°]
Angle of locking ball pin [°]
Outside diameter [𝒎𝒎]
Adjustment travel [𝒎𝒎]
Weight [𝒌𝒈]
Maximum load [𝒌𝒈] WLL
S
30
120
224.0
90.0
8.0
60
M
30
120
320.0
90.0
17.0
130
Table 1: Technical data
3.2 Performance values
NOTE
Material damage to the products use and/or to the
machine tool caused by exceeding the maximum
performance values!
Do not exceed the maximum performance values
[see »General information« chapter].
On all products used, do not exceed the lowest of
the maximum performance values.
INFORMATION
Details of maximum performance values can be found
on each product.
3.3 Operating conditions
Indication
Value
Unit
Ambient temperature range
15 - 40
°C
Humidity
≤80
%
Table 2: Operating conditions

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Technical data
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3.4 Type designation The type designation is on the product and it includes the
following indications:
Manufacturer
Product designation
ID number [marked with a # symbol]
Build year
Maximum suspended load [𝑘𝑔]
Unladen weight [𝑘𝑔]
CE marking

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Layout and function
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4 Layout and function
4.1 Overview and brief description
1 Locking ball pin [captive
connection with bracket]
2 Bracket
3 Cover
4 Weight relocation scale
5 Carriage
6 Water spirit level
7 Ring bolt
8 Towing fixture, sprung
9 Weight relocation adjust-
ing screw
10 Detent pawl
11 Bracket limit stop fas-
tener
12 Quick change-over unit
The lifting equipment is designed specifically for the installa-
tion of clamping devices with quick change-over adapters
[quick change-over units].
All quick change-over units with appropriate locating geom-
etry can be transported in this way.
With an adjusting screw, the quick change-over unit can be
aligned horizontally until it is suspended above its center of
gravity.
With the help of the tiltable holder, the quick change-over unit
can be placed on the machine adapter of the quick change-
over system.

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Use and limits of use
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5 Use and limits of use
5.1 Use
This product serves only to lift and centre HAINBUCH quick
change-over units / quick change-over adapters in a hori-
zontal orientation.
The product can only be used on a suitable quick change-
over unit / a suitable quick change-over adapter from HAIN-
BUCH.
As well as for its general field of application, this product
was designed and developed for use, when necessary, in a
specific and documented application [see clamping situa-
tion drawing or order confirmation].
Any other fields of application require the explicit approval
of the manufacturer.
5.2 Limits of use Limits are set on load handling equipment involved in the lift-
ing and transporting of quick change-over units with load
handling equipment.
DANGER
Serious injuries caused by dropping parts if the
suspended load is outside permitted limits!
Never exceed the maximum suspended load of
the load handling equipment [see »General infor-
mation« chapter].
NOTE
Damage to materials caused by unauthorized con-
version of the bracket!
It is prohibited to convert the unit to a different
bracket.