Hainbuch vario quick User manual

Quick guide
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EN

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Contents
1General.................................................................................................................4
1.1 Information about this manual......................................................................4
1.2 Key to symbols.............................................................................................4
1.3 Limitation of liability......................................................................................5
1.4 Warranty terms ............................................................................................5
2Safety...................................................................................................................6
2.1 Responsibility of the operator.......................................................................6
2.2 Intended use................................................................................................6
2.3 Particular hazards........................................................................................6
2.4 Other safety instructions ..............................................................................7
3Use.......................................................................................................................8
4Exploded view ......................................................................................................8
5Installation............................................................................................................9
5.1 Preparation of the machine for installation...................................................9
5.2 Installation of the product.............................................................................9
5.2.1 Preparation of the product..............................................................9
5.2.2 Installation of the product on the clamping device........................10
5.3 Setting the stop height ...............................................................................11
5.4 Machining a blank screw............................................................................11
6Removal.............................................................................................................14
6.1 Preparing the machine for removal............................................................14
6.2 Removal of the product..............................................................................14
6.2.1 Removal of the product from the clamping device........................14
7Faults..................................................................................................................15
7.1 Fault table..................................................................................................15

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General
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1 General
1.1 Information about this manual
This manual enables you to work safely and efficiently with
the product.
This manual is part of the product and must be kept in a lo-
cation directly beside the product that is accessible to the
personnel at all times. The personnel must have read this
manual carefully and understood its contents before starting
any work. The basic requirement for safe work is compliance
with all stipulated safety notices and work-related instruc-
tions in this manual.
If the product is passed onto a third party, this manual must
accompany it.
Illustrations in this manual are there to facilitate a basic un-
derstanding, and may differ from the actual design configu-
ration of the product.
WARNING
Serious injuries caused by individual products or
by inappropriate combinations of them!
Read and pay attention to all operating instruc-
tions for individual products and combinations of
them.
1.2 Key to symbols Safety instructions in this manual are designated by sym-
bols. The safety notices are invoked by signal words that ex-
press the level of hazard involved.
Always comply with safety notices and exercise caution to
avoid accidents, injury to people and damage to materials.
Safety notices
DANGER
… indicates an immediate and hazardous situation
that can lead to death or serious injury if not avoided.
WARNING
… indicates a potentially hazardous situation that can
lead to death or serious injury if not avoided.
Tips and recommenda-
tions
INFORMATION
… highlights useful tips and recommendations as well
as information for efficient and problem-free opera-
tion.
… refers to other documents relating to personal and
general safety.

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General
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1.3 Limitation of liability The manufacturer accepts no liability for damage arising
from any of the following:
Non-compliance with this manual
Unintended use
Use of untrained personnel
Autonomous conversion work
Technical modifications
Use of non-approved spare parts
Use of non-approved accessories
Subject to any commitments agreed to in the supplier con-
tract, the General Terms & Conditions of Business and the
delivery terms of the manufacturer and all legislative stipula-
tions valid at the time of conclusion of this contract.
1.4 Warranty terms The warranty terms are included in the manufacturer's Gen-
eral Terms & Conditions of Business.

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Safety
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2 Safety
2.1 Responsibility of the operator
The product is used in the commercial and industrial sector.
The operator of the product is therefore governed by the pro-
visions of Health & Safety at Work legislation.
As well as the safety notices in this manual, the area of use
of the product must also comply with locally applicable
safety, accident prevention and environmental protection
specifications as well as those in the manual for the machine
tool.
No modifications must be made to the product. The operator
is wholly and solely responsible for any resultant personal
injury and/or damage to materials.
2.2 Intended use
The product is only intended for installation in a CE-compli-
ant machine tool with a separating set of guards.
This product is intended for installation in a compatible
product with corresponding attachment geometry.
The product is only intended for the type of use described
in this manual [see »Use« chapter]. Furthermore, an ex-
tended form of use can be agreed contractually between
manufacturer and operator.
2.3 Particular hazards The following section names residual risks resulting from the
installation of the product in a machine tool. In all cases, the
residual risks detected during a risk assessment of the ma-
chine tool need to be named by the operator.
Pay attention to the safety instructions named here, as well
as the warning notices in other chapters of these operating
instructions to reduce the risk of health hazards and to pre-
vent dangerous situations.
Sharp-edged parts
WARNING
Serious cut injuries caused by sharp-edged parts
and burrs!
All installation of individual parts must be per-
formed by skilled staff from the relevant specialist
field.
Also wear the following items of personal protec-
tive equipment, in addition to the basic equip-
ment:

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2.4 Other safety instructions
WARNING
Serious head injuries caused by bending into the
working area of the machine!
Only ever bend into the working area of the ma-
chine if there are no cutting tools or sharp objects
in it, or if these are covered.
Never move body partsunder parts in the working
area of the machine with the potential to drop
down.
WARNING
Serious injuries caused by the use of damaged
products or by their components and accesso-
ries!
Check products or their components and acces-
sories on a regular basis for visible signs of dam-
age [see »Inspections« and »Cleaning« chap-
ters].
Use of damaged products, their damaged compo-
nents and/or their damaged accessories is pro-
hibited.
Report damage to the operator immediately.
Damaged components / accessories must be re-
placed with genuine spare parts / accessories
made by the manufacturer.
WARNING
Serious injuries caused by the release of stored
energy!
Never remove the product.

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Use
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3 Use
The product can only be used in conjunction with a suitable
product from HAINBUCH.
As well as for its general field of application, this product
was designed and developed for use, when necessary, in a
specific and documented application [see clamping situa-
tion drawing or order confirmation].
Any other fields of application require the explicit approval
of the manufacturer.
4 Exploded view
A Base end-stop disc
B Swarf baffle ring [optional]
C Clamping element
D Stop screw
E Clamping sleeve
F Blank screw
In addition to these operating instructions, also read
and follow the operating instructions for the relevant
clamping device.

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Installation
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5 Installation
5.1 Preparation of the machine for installation
1. Set the machine into set-up mode.
2. Reduce the operating pressure to a minimum.
3. Remove cutting tools and/or sharp objects from the
working area of the machine, or cover them.
5.2 Installation of the product
Special aids needed:
Mounting aid
1. As described in the »Preparation of the machine for in-
stallation« chapter, prepare for the following steps.
5.2.1 Preparation of the product
The following preparatory steps are needed to install the
product if the swarf baffle ring is going to be used.
1. Place the swarf baffle ring on the base end-stop disc. To
do this, stretch the swarf baffle ring until it engages in
the groove of the base end-stop disc.

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Installation
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5.2.2 Installation of the product on the clamping device
INFORMATION
When using a base end-stop disc with rinsing connec-
tion, the following must be observed:
The media supply on the machine must be
adapted to suit the length of the base end-stop
disc.
The external diameter of the media supply unit
must be   .
1. Attach the base end-stop disc [see operating instruc-
tions of the clamping device]. If necessary, use the
mounting aid.
2. Attach the clamping element [see operating instructions
of the clamping device].
INFORMATION
In order to be able to use the product, it must be en-
sured that the stop screw does not collide with the
clamping device and / or the machine during adjust-
ment.
3. Screw the stop screw into the base end-stop disc until
the stop height is reached [see chapter »Setting the stop
height«].

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5.3 Setting the stop height
INFORMATION
The stop height canonly be adjusted in stepsof 1 mm.
Adjustment outside these specified steps is not per-
mitted.
An adjustment of 1 mm corresponds to a half turn of
the stop screw. A half turn is indicated by the stop
screw engaging in the base end-stop disc.
1. Turn the stop screw to adjust the stop height. Observe
the minimum required clamping depth of the clamping
device [see operating instructions of the clamping de-
vice].
5.4 Machining a blank screw
To be able to machine the blank screw, the clamping device
must already be mounted on the machine.
1. Remove the clamping element of the clamping device
[see operating instructions of the clamping device].
2. Remove the changing parts of the clamping device [see
operating instructions of the clamping device].
3. Mount the clamping element suitable for the clamping
sleeve [see operating instructions of the clamping de-
vice].
4. Place the clamping sleeve on the blank screw.

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Installation
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5. Insert the blank screw together with the clamping sleeve
into the clamping device.
WARNING
Crushing injuries of the hands / fingers when im-
properly inserting the blank screw!
Do not place hands / fingers between blank screw
and clamping element.
Never reach into the clamping area.
6. Clamp the blank screw together with the clamping
sleeve.

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DANGER
Severe injuries due to ejected parts in case of in-
correct machining of the blank screw!
Machining of the blank screw must only be carried
out in such a way that the threaded connection is
further tightened. The stop disc is attached to the
threaded screw with a left-hand thread.
INFORMATION
Guide values for turning the blank screw are:
Feed   
Cutting depth  
Cutting speed 

7. Machine the blank screw to the desired dimension.

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Removal
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6 Removal
6.1 Preparing the machine for removal
1. Set the machine into set-up mode.
2. Reduce the operating pressure to a minimum.
3. Remove cutting tools and/or sharp objects from the
working area of the machine, or cover them.
4. Remove operating and auxiliary materials as well as re-
maining processing materials and dispose of them in an
environmentally responsible manner.
6.2 Removal of the product
Special aids needed:
Mounting aid
1. As described in the »Preparing the machine for re-
moval« chapter, prepare for the following steps.
6.2.1 Removal of the product from the clamping device
1. Remove the stop screw from the base end-stop disc.
2. Remove the clamping element [see operating instruc-
tions of the clamping device].
3. Dismount the base end-stop disc [see operating instruc-
tions of the clamping device]. If necessary, use the
mounting aid.

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Faults
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7 Faults
7.1 Fault table
Fault
Possible cause
Remedial action
Remedied by
Stop dimension
changes
Clamping is insuffi-
cient
Replace the springs
HAINBUCH
Table 1: Fault table

06.2023 ·082.11/0114 EN ·Technical modifications reserved
HAINBUCH GMBH SPANNENDE TECHNIK
Postfach 1262 71667 Marbach / Erdmannhäuser Strasse 57 71672 Marbach Germany
Tel. [phone] Fax [phone] [email protected] www.hainbuch.com
24 hour emergency phone line + 49 7144.907-444