Hakki Pilke 55 PRO User manual

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Hakki Pilke 55 Pro Translation Version 3-2022
FIREWOOD PROCESSOR
–Instructions for assembly, operation and maintenance
–EC Declaration of Conformity
–Safety instructions
–Guarantee terms
TP Silva Oy
Valimotie 1, FI-85800 Haapajärvi
tel.08-7727300
info@hakkipilke.fi
www.hakkipilke.fi
ENGLISH
The operator must read and understand these
instructions before operating the machine!

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Table of contents
1. General information.................................................................................................................... 4
1.1. Introduction...................................................................................................................................... 4
1.2. Purpose of use .................................................................................................................................. 4
1.3. Machine models and basic information........................................................................................... 4
1.4. Operating conditions ........................................................................................................................ 4
1.5. Safety instructions ............................................................................................................................ 5
1.6. Noise and vibration........................................................................................................................... 5
1.7. Warning symbols .............................................................................................................................. 5
2. Receipt and assembly.................................................................................................................. 7
2.1. Delivery inspection ........................................................................................................................... 7
2.2. Lifting and moving the machine ....................................................................................................... 7
2.3. Main components of the machine ................................................................................................... 8
3. Control functions and setting up the machine............................................................................ 9
3.1. Preparing the machine for operation and transport........................................................................ 9
3.1.1. Placing the in-feed conveyor in the operating or storage position .......................................... 9
3.2. Controls........................................................................................................................................... 11
3.2.1. Using the machine’s monitor .................................................................................................. 13
3.2.2. Tractor drive ............................................................................................................................ 14
3.2.3. Electrical drive ......................................................................................................................... 15
3.2.4. Adjusting the log length .......................................................................................................... 16
3.2.5. Using the XL Conveyor out-feed conveyor (accessory)........................................................... 17
3.2.6. Adjusting and using the splitting knife.................................................................................... 18
3.2.7. Using the sawdust blower (accessory).................................................................................... 20
4. Operating the machine.............................................................................................................. 21
4.1. Performing a test run on the machine ........................................................................................... 21
4.2. Placing logs on the in-feed conveyor.............................................................................................. 22
4.3. Feeding and sawing wood .............................................................................................................. 22
4.3.1. Hydraulic log press .................................................................................................................. 22
4.3.2. Jamming of the cutting blade.................................................................................................. 23
4.3.3. Guide plates for falling wood pieces....................................................................................... 23
4.3.4. Sawing the last log................................................................................................................... 24
4.3.5. Using the quick couplings of the additional hydraulics........................................................... 24
4.3.6. Connecting a log table’s in-feed rollers to the in-feed conveyor............................................ 24
4.4. Log splitting..................................................................................................................................... 25
4.4.1. Jamming of wood on the splitting knife.................................................................................. 25
4.4.2. Resplitting or splitting without cutting ................................................................................... 25
4.4.1. Adjusting the stroke length of the splitting motion................................................................ 25

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4.4.2. Halving the stroke length of the splitting motion ................................................................... 26
4.5. Using the out-feed conveyor.......................................................................................................... 27
4.6. After use ......................................................................................................................................... 28
5. Machine maintenance............................................................................................................... 28
5.1. Cutting blade and drive end ........................................................................................................... 28
5.1.1. Replacing and tensioning the saw chain ................................................................................. 28
5.1.2. Replacing the saw bar ............................................................................................................. 29
5.2. Changing the oil of the multiplier gear........................................................................................... 30
5.3. Changing the hydraulic oil and filters............................................................................................. 31
5.4. Conveyor maintenance................................................................................................................... 32
5.4.1. Replacing and tightening the in-feed conveyor belt............................................................... 32
5.5. Lubrication...................................................................................................................................... 34
5.6. Saw chain lubrication...................................................................................................................... 39
5.7. Solenoid and pressure regulating valves........................................................................................ 40
5.8. Washing and cleaning..................................................................................................................... 42
5.9. Storage............................................................................................................................................ 42
5.10. Maintenance table...................................................................................................................... 43
5.11. Failures and remedial measures ................................................................................................. 44
6. Guarantee terms ....................................................................................................................... 45
7. EC Declaration of Conformity for the machine......................................................................... 47

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1. General information
1.1.Introduction
The purpose of this manual is to ensure that the machine is used in the manner intended by the
manufacturer, taking safety into consideration. Everyone operating the machine or working in close
proximity to it must study this manual carefully.
Operators of the machine are expected to have basic skills in tractor handling, such as utilising the cardan
shaft drive and the tractor's lifting equipment. Before commencing work, operators must also familiarise
themselves with the machine's control and safety equipment and ensure their proper operation.
More information on Hakki Pilke products can be found on our website at www.hakkipilke.fi.
Keep this manual in the immediate vicinity of the machine.
1.2.Purpose of use
The Hakki Pilke 55 Pro firewood processor is designed for preparing firewood from pruned wood or logs.
The firewood processor must not be used to process any treated wood, such as is found in construction
waste. Sand, nails or other impurities in the wood may damage the machine.
The maximum diameter of the logs to be processed is 55 cm. This limit must not be exceeded. Machine is
designed to perform the best when used +20 cm diameter trees. When estimating the diameter of the log
you are about to cut, note that the shape of the log and other factors, such as branches and burrs, make
the actual diameter larger, and may prevent the log from being fed into the machine. The splitting groove
is designed for logs up to 60 cm in length. Never cut or split logs that exceed the maximum length.
1.3.Machine models and basic information
Model
TR
Combi
Driving power
Tractor’s cardan shaft (PTO)
PTO
Electrical
Weight
3,240 kg
3,380 kg
PTO/Electrical drive
min 50 hp / max 500 rpm 21.3 kW (min 50 A, type C fuse)
Height/width/length
in working position 2,900/5,970/2,740 (mm)
In-feed/out-feed
conveyor
2,740/1,800 (mm)
Saw bar/chain
bar: 25” groove 2.0 mm. chain: 88 loops, pitch 0.404”
Max log diameter
55 cm (Recommended minimum diameter 20 cm)
Max/min log length
Log max 60 cm; min 25 cm
The machine’s serial number, date of manufacture, weight, operating voltage (electric-powered machine)
and model are indicated on the grey type plate located on the machine frame on the right side from the
operator’s position.
1.4.Operating conditions
•The temperature range within which the machine can be operated is -20 to +30 °C. In the winter,
the operator must ensure that there is no risk of slipping in the working area.
•The working area must be level and clear of unnecessary items. No unauthorised persons may enter
the working area. The machine may only be used in sufficient lighting conditions.
•The machine may not be used indoors.

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1.5.Safety instructions
•This machine is intended to be operated by only one operator. The danger zone is 10 m from the
machine.
•Persons under 18 years of age may not operate the machine.
•The operator must ensure that the use of the device does not cause danger to others and that there
are no unauthorised persons in the danger zone.
•The machine may not be operated while under the influence of alcohol or other drugs, or when
tired.
•The machine may not be operated unless the operator has familiarised themselves with this
instruction manual.
•The machine has been designed solely for making firewood.
•The machine must be placed in the transport position whenever it is moved. The machine must not
be transported connected to a tractor.
•The operator is not permitted to modify the structure or operation of the machine or remove
protective equipment.
•The operator must wear ear protectors, sufficiently tight-fitting work clothing and gloves, protective
goggles and safety footwear.
•Before starting up the machine, the operator must ensure that the machine and its guards are intact.
•When powering the machine with a tractor, the operator must ensure that the cardan shaft is
undamaged and that the rpm range is correct. The machine must be attached to the tractor's lifting
equipment during operation.
•Before starting up the splitter, the operator must ensure that all the control and safety devices are
functional.
•When cleaning the machine or carrying out any maintenance, it must be disconnected from its
power source.
•Keep the machine’s warning labels visible and in good condition. Ensure that the machine features
the labels listed in Section 1.7. If necessary, obtain replacements from your retailer.
1.6.Noise and vibration
A-weighted sound pressure at the working location 89.4 dB (LpA); sound power
during work cycle 106.5 dB (LWA). The vibration values do not exceed 2.5 m/s2.
1.7.Warning symbols
Read the machine’s manual before
operating the machine.
Wear eye and ear protection.
Wear safety footwear and
work gloves.

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Do not wear any loose items of
clothing.
Always grab the piece of
wood or log from the side.
Lifting point for a forklift.
Beware of moving parts.
Beware of the cardan shaft.
Beware of the saw chain.
Beware of the splitting knife.
Only one person may operate
the machine.
Disconnect the power supply
before any maintenance
procedures.
The danger zone around the machine is
10 metres.
Risk of crushing
The maximum permitted
angle of the conveyor is 40°.
Do not walk under the
conveyor.
The maximum speed for the cardan
shaft is 500 rpm.
The rotation direction is in
the direction of the arrow.
Saw chain oil

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Hydraulic oil
Danger zone
Lubrication point
2. Receipt and assembly
2.1.Delivery inspection
Dispose of the machine’s packaging material in an environmentally friendly manner.
Check that the machine has not sustained any damage during transit and ensure that all necessary parts
are included in the package. In the event of any defects or damage, contact the retailer immediately.
Remove any cable ties and strap supports installed for transport.
2.2.Lifting and moving the machine
When moving the machine, make sure that the
moving and lifting capacity of your tractor or forklift
is sufficient for the weight of the machine. Only lift
the machine by the designated lifting points, using a
tractor’s lifting equipment or by the lifting points
indicated in figures 2 and 3.
Figure 2. Lifting points for hooks.
Figure 1. Lifting points for a forklift (2 pcs).
Figure 3. Lifting points for hooks.
When connecting the machine to a tractor's lifting equipment, there must be no one in the tractor cabin,
so as to prevent any accidental contact with the controls. Check all the connecting devices of the tractor
and the firewood processor before connecting them. Never use faulty equipment. The pins that are used

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to connect the pushbars and drawbars to the machine must be of the correct size, and the appropriate
locking pins must be used to secure them. Road transport with a tractor is prohibited. Only short transport
is allowed if the tractor’s lifting capacity is sufficient. Use a transport chassis suitable for road transport.
The machine must be placed in the transport position if it is to be moved more than 5 metres. Exercise
extreme caution when moving the machine in the operating position. Always lower the machine to the
ground when you stop.
Note! Incorrect lifting may cause a hazardous situation or damage the machine.
Note! Road transport of the machine with a tractor is prohibited!
2.3.Main components of the machine
The Hakki Pilke 55 Pro is a firewood processor with fully hydraulic controls. In other words, all of the
machine's functions are controlled hydraulically with operating levers on the machine's control panel. The
guard of the cutting and splitting section is interlocked with the machine's operation: Opening the guard
stops the cutting and splitting functions.
Figure 4. Main components of the machine
A. In-feed conveyor
B. Control panel
C. Cutting and splitting unit
D. Out-feed conveyor
E. Work platform

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3. Control functions and setting up the machine
3.1.Preparing the machine for operation and transport
Before arranging the machine for operation and using it, ensure that the operating conditions, detailed in
Section 1.4, are met and review the safety instructions in Section 1.5.
Note! Inspect and clean the machine according to Sections 4.3 and 5.8 before arranging it for transport.
3.1.1. Placing the in-feed conveyor in the operating or storage position
Place the in-feed conveyor in
the operating position as
follows:
1. Ensure that sufficient
room is available to
lower the in-feed
conveyor (approx. 2.5
m).
2. Release lock A in Figure
5 and lower the in-feed
conveyor’s support leg
to lower position B, as
shown in Figure 5.
3. Detach locking pin C in
Figure 6, and lift lock D
from its slot. At the
same time, lower the
in-feed conveyor to the
lower position using
winch E.
Figure 5.

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4. Ensure that the in-feed
conveyor’s support leg
settles in the
appropriate slot,
position the log guide
plate and tighten it
with the circled bolts
in Figure 7.
5. Also attach the other
guide plate, and
tighten it with the four
circled bolts shown in
Figure 8.
Place the in-feed
conveyor in the
storage position in the
reverse order.
Figure 6.
Figure 7.
Figure 8.

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3.2.Controls
Figure 9. Controls
Names and functions of the controls in Figure 9
A. Accessory valve.
•Used for controlling accessories (HakkiFeed log racks)
B. AC-10 control lever
•The lever is used to release the operating pressure of the automatic chain
tensioner (AC10) by turning the lever to the OFF position when replacing the
saw chain, for example.
C. Control valve of the out-feed conveyor (accessory) and multiplier knife
•Lever up/down: turns the out-feed conveyor to the right/left
•Lever right: multiplier knife is lowered, Lever left: multiplier knife is raised.
D. Adjusting the amount of saw chain oil
•When the valve is turned anticlockwise (+), the electronic saw chain pump
feeds more oil to the saw bar. When the valve is turned clockwise (-), the pump
feeds less oil.
E. Control valve of the out-feed conveyor’s belt (and XL Conveyor as an accessory)
•Upper position: - Front position causes the belt to move forward
•Middle position: The conveyor belt does not run

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•Lower position: The conveyor belt runs backwards (momentary use for
removing a blockage, for example).
F. Speed adjuster for the out-feed conveyor belt
•Turning the adjuster clockwise (-) reduces the belt’s rotation speed, while
turning the adjuster anticlockwise (+) increase the belt’s rotation.
•Affects the out-feed conveyor and the XL Conveyor out-feed conveyor available
as an accessory.
G. Machine’s information and control monitor
•The monitor can be used to adjust the wood measuring device, for example.
See Section 3.2.1
H. Log guide plate control valve
•Upper position: AUTO: the guide plates are in automatic mode, i.e. the plates
go up and down automatically according to the movement of the saw bar
•Middle position: OFF: the guide plates are not in use
•Lower position: UP: manual control of the guide plates to the upper position
(last log, for example)
I. Fine tuning adjuster of the saw bar lowering speed
•Turning the adjuster clockwise (-) reduces the lowering speed while turning the
adjuster anticlockwise (+) increases the speed.
J. Joystick
•Joystick to the left/right: the in-feed conveyor
belt runs to the left/right.
•Joystick forwards/backwards: lowers/raises
the manual control of the log press.
•Button A: Splitting knife lowered
•Button B: Splitting knife raised
•Button C: Activating/cancelling the splitting
function
•Button D: Performing the cutting function by
keeping the button pressed down:
oThe saw performs the cutting motion (the
cutting chain rotates and the saw bar is
lowered to the lower position)
oIn addition, the wood measuring device
turns out of the way and the log press is
pressed against the log
oThe log guide plates rise up, if control
lever C is in the AUTO position.
oReleasing the button stops the saw chain
and raises the saw bar back up. The
measuring device and the guide plates
also return to their initial position.
Figure 10. Joystick

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3.2.1. Using the machine’s monitor
The Hakki Pilke 55 Pro features a monitor that can be used to control many of the machine’s functions. In
addition to this, the monitor can collect a variety of information, such as the quantity of firewood produced,
for example.
Figure 11 presents the monitor’s control buttons A-I, which function as follows:
A= Splitting mechanism’s half-stroke function
B= Activate the display’s Trip indicator to see the stored operating time and yield.
C= Activate the display’s Total indicator to see the total operating time and yield.
D= Manual left movement of the measuring device (reduces wood length). The measuring device value is
restored to the value set on the display after the next sawing action.
E= Automatic splitting knife height adjustment / Manual adjustment (change by pressing the button)
F= Measuring device control button (press the knob to activate the measuring device adjustment) See
section 3.2.4
G= Maintenance menu, sensor statuses and other necessary maintenance-related information
H= Settings: change display language, volume measurement units, etc.
I= Manual right movement of the measuring device (increases wood length). The measuring device value is
restored to the value set on the display after the next sawing action.
Note! Section J is a symbol that indicates the status of the covers. If any of the three guards is open, the
symbol will be shown in red and the machine’s functions will be unavailable. Esc = go back in the menu.
Note! The diameter of the wood fed into the machine is measured with a sensor from the top of the wood
measuring device, and the length is determined based on the value entered in the measuring device. This
results in the calculated wood volume. The logs are always assumed to be entirely round, which means that
irregular shapes and knots result in measurement errors. The firewood volume calculation is intended as
an indicative value and must not be used for firewood sales or determining the hourly wage of an employee.
Figure 11.

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3.2.2. Tractor drive
A tractor-powered firewood processor is connected
to the tractor’s three-point lifting devices and
cardan shaft. To connect the machine to the cardan
shaft, you have to move protective cover A of the
socket and multiplier gear into a position where it
covers the socket (in combi models).
Connecting the cardan shaft is a task for only one
person. The tractor cabin must be free of people in
order to prevent accidental contact with the
controls while the log splitter is being connected to
the tractor. Check all the connecting devices of the
tractor and the firewood processor before
connecting them. Never use faulty equipment.
The three-pin power cable D (figure 12b) for the
electric controls is connected to socket F (figure 12a)
of the 12V power source. Connect the cooler’s
power cable C to socket G of the 12V power source.
Connect input E of the 12V power source directly to
the tractor’s battery using a suitable fuse. Please
note! The power requirement is 300 W (25 A) and
the cable must be at least 2 x 6 mm² in size.
Figure 12 a.
Figure 12.
Figure 12 b.
When using the cardan shaft, observe any instructions provided by the manufacturer of the shaft. The
machine requires about 22 kW of power, which must be taken into account with regard to the capacity of
the cardan shaft. A suitable cardan shaft is B03 (22 kW/30 hp) Make sure that the connected shaft is locked
to the splined shaft of the multiplier gear. Connect the chain that prevents the turning motion of the
protective cover to slot B. Finally, ensure that all connections are safe and secure. Never use a damaged or
unprotected cardan shaft.
Note! Tractor-powered machines must be attached to the lifting equipment of the tractor.
Note! The starter (Figure 14) only functions when the machine is powered by electricity.

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3.2.3. Electrical drive
An electrically powered machine operates with a
21.3 kW motor. The fuse must be at least a 50 A
type C fuse. The electrical cable must be at least 5
x 10 mm², and the recommended maximum length
is 25 metres. In order to connect the cable, move
protective cover B of socket A (63 A power socket)
and the multiplier gear and secure it into a position
where it covers the multiplier gear.
In an electrically powered machine, the “control”
power cable for the electric controls is connected
to the three-pin socket on the side of the machine
(Figure 14a, upper). The cooler’s 12 V cable is
connected to the lower three-pin socket (Figure
14a, lower).
The electrically powered machine is turned on
with the green button of the remote starter,
located in the control panel in the front of the
machine (Figure 14). The starter itself is located
behind a protective sheet metal cover below the
remote starter. The starter features an automatic
fuse and a thermal relay for the electric motor. The
thermal relay can be reset by pressing the red stop
button on the starter at the front of the machine.
If the electric motor rotates in the wrong direction
(i.e. the machine makes an abnormal noise and the
hydraulic functions are inoperable), the current
phase is incorrect. The phase may only be changed
by an authorised electrician.
Figure 14. Electrical machine’s starter.
Figure 13. The machine’s electrical drive
Figure 14a. Electrical connector of the electric control
device

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3.2.4. Adjusting the log length
The Hakki Pilke 55 Pro features a hydraulic automatic measuring device for cutting firewood, with an
adjustment value of approx. 25 to 60 cm. When sawing, the log limiter plate (B in Figure 16) always moves
approx. 5 cm backwards with the help of a hydraulic cylinder to ensure that the log does not get stuck and
falls freely into the splitting groove. Before splitting, the operator must always ensure that the log is not
oversized and does not connect with limiter plate B (Figure 16), guide plates or other machine components.
1. Press display knob A once to activate the measurement change (Figure 15).
2. Turn the knob until the display shows the correct wood measurement, and press the knob
again to activate the selection and move plate B of the wood measuring device to the
correct position.
3. If necessary, you can adjust the measuring device manually to the left or right using the
buttons at the bottom edge of display G. After the manual adjustment, the measuring
device returns to the value entered in the display (after sawing or splitting).
Figure 15. Log length adjustment
Figure 16. Log measuring device plate

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3.2.5. Using the XL Conveyor out-feed conveyor (accessory)
The Hakki Pilke 50 Pro firewood processor’s out-feed conveyor belt is driven by a hydraulic motor. To
change the speed of the belt, use adjuster C in Figure 17. Changing the conveyor angle in the lateral
direction is done hydraulically using lever A in Figure 17:
-Lever forwards: the conveyor turns to the left.
-Lever backwards: the conveyor turns to the right.
Note! Always ensure that there is nothing in the way of the out-feed conveyor before turning it!
The angle of the out-feed conveyor is adjusted mechanically with the conveyor winch. Read more about
the use of XL Conveyor in its separate operating manual.
Figure 17.
By using lever B (Figure 17), you can stop the conveyor (middle position) and, if necessary, reverse the
conveyor belt for a short distance (approx. 1 m) by pulling the lever back if a piece of wood is stuck between
the conveyor cleaning grille and the upper roller, for example.

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NOTE! The out-feed conveyor’s largest operating angle is the topmost position to which the conveyor
can be locked. Do not exceed the maximum operating angle!
3.2.6. Adjusting and using the splitting knife
In the Hakki Pilke 55 Pro machine, the splitting knife is adjusted automatically based on the log diameter.
Sensor A in Figure 18 measures the diameter of the log, the machine’s software calculates the correct height
for splitting knife B and the cylinder lifts/lowers the knife to the correct height during sawing.
The splitting knife can be manually adjusted with the top buttons on the control handle (Figure 10, A and
B). The splitting knife moves to the desired position and returns to automatic mode upon the next sawing
of a log. Fully manual control is only recommended to be used by those who are experienced in the
machine’s operation. The manual adjustment can be activated through the display (Figure 11, E).
Note! An incorrect splitting knife position on manual control may damage the splitting knife!
Figure 18.
Figure 19.

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The machine features a MultiBlade™splitting knife, which consists of the basic knife (A in Figure 19) and
what is called a “multiplier knife” (B in Figure 19), which can be lifted to a raised position if the log diameter
is smaller and it is sufficient to split it into eight parts, for example (instead of 16 or 24). The multiplier knife
is raised as follows:
1. Make sure that there is nothing in the
out-feed conveyor to prevent the lifting.
The doors at the sides of the out-feed
conveyor must be closed.
2. Split the last piece of wood to the
halfway point of the knives, at which
point the piece of wood has pushed the
previous piece through the rearmost
knife. (Stop the splitting by pressing the
splitting button again.)
3. Lift multiplier knife B to the top position
(as shown in Figure 19) by turning
control lever A to the left, as shown in
Figure 17.
4. When lowering the blade back to the
lower position, pull cord C in figure 20 to
unlock the multiplier knife and raise the
stopper D to the upper position,
allowing the multiplier knife to lower
into the lower position.
Figure 20.
Lower the multiplier knife by completing the steps in reverse order. In other words, the multiplier knife can
be lowered by turning lever A to the right (Figure 17) when locking pin D and the guards have been
detached.
Note! When switching the multiplier knife to the lower position, make sure that the locking lugs in Figure
21 are clean so that the locking pins of the multiplier knife settle properly into place. Before continuing
operation, ensure that the knives are at the same level and fully locked.
When the splitting knife is being lowered, make sure that there are no long pieces of wood attached to
it, preventing the multiplier knife from lowering. If necessary, clear the knife of any pieces of wood that
may hamper the lifting/lowering.
Figure 21.

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3.2.7. Using the sawdust blower (accessory)
An electric or hydraulic sawdust removal device is available for the machine as an accessory. The sawdust
blower allows you to keep the base of the machine clean and collect sawdust for other purposes.
Note! The machine is not intended to be used without the sawdust blower!
The electric external sawdust blower
operates with standard 1-phase
mains current. 230 V 50 Hz.
The sawdust blower is provided with
its own operating manual. Please
read the manual before using the
device.
Connect the sawdust blower to the
machine, as follows:
1. Attach the sawdust blower’s
hose to connector F in Figure
22.
2. Then, observe the
instructions in the sawdust
blower’s operating manual.
The hydraulic sawdust blower
operates using the machine’s own
hydraulics. Connect the sawdust
blower hoses as follows:
1. Disconnect the other end of
the short hose from quick
coupling A.
2. Connect the sawdust
blower’s pressure hose to the
female connector of the
detached hose end.
3. Connect the sawdust
collector’s return hose to the
free quick coupling, i.e. B
4. Connect the sawdust
collector’s overflow hose to
quick coupling C.
Figure 22.
Figure 23.
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