Hakki Pilke Easy 42 Series Installation instructions

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Hakki Pilke 42 Easy Original Version 5
The operator must read and understand
these instructions before operating the
log splitter!
ENGLISH
Hakki Pilke 42
EASY
LOG SPLITTER
- Instructions for assembly, operation,
and maintenance
- EU Declaration of Conformity
- Safety instructions
- List of spare parts
- Terms of guarantee
Valimotie 1, FI-85800 Haapajärvi, Finland
tel.[phone], fax [phone]
[email protected]
www.maaselankone.fi

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Hakki Pilke 42 Easy Original Version 4
TABLE OF CONTENTS
1 GENERAL SAFETY INSTRUCTIONS...................................................................4
1.2 WARNING SYMBOLS..........................................................................................5
2 SET-UP PREPARATIONS........................................................................................7
2.1 Correct positioning.....................................................................................................................7
2.2 Dispose of the packaging in an environmentally responsible manner! .....................................8
2.3 Test run preparations and test run..............................................................................................9
3 CONNECTING THE SPLITTER TO A TRACTOR................................................9
3.1 Cardan shaft ...............................................................................................................................9
3.2 Push bar and draw bars ............................................................................................................10
3.3 Power cord of the electronic measuring device (optional).......................................................10
Electrically-powered......................................................................................................................10
4 STARTING THE Hakki Pilke 42 Hydro LOG SPLITTER ....................................11
4.1 Selecting the power source for a tractor- and electrically-powered (combi) log splitter.........11
Power source: electricity................................................................................................................11
4.1 Start and Stop buttons..............................................................................................................12
5 LOG SPLITTER CONTROLS ................................................................................13
6 INPUT CONVEYOR...............................................................................................15
6.1 Lowering the input conveyor into the operating position........................................................15
7 OUTPUT CONVEYOR...........................................................................................18
7.1 Lowering the output conveyor into the operating position......................................................18
7.2 Lifting the output conveyor into the transport and storage position........................................22
8 SPLITTING AND CUTTING GUARDS................................................................24
8.1 UP position...............................................................................................................................24
8.2 Operating position....................................................................................................................25
9 CUTTING MODE MEASURING DEVICE AND ADJUSTMENT......................26
9.1 Manual measuring device ........................................................................................................26
9.2 Automatic measuring device....................................................................................................26
10 CUTTING MODE..................................................................................................27
11 CONTROLLING THE SPLITTING SYSTEM.....................................................27
Manual - set off with the foot switch.............................................................................................28
12 Hydro......................................................................................................................29
12.1 Automatic speed valve...........................................................................................................29
13 SPLITTING BLADE .............................................................................................30
13.1 Lifting and lowering the splitting blade.................................................................................30
13.2 Replacing the splitting blade..................................................................................................30
14 TEST RUN.............................................................................................................31
14.1 Testing the log splitter............................................................................................................31
14.2 Carrying out the test run.........................................................................................................31
14.2.1 Safe operation of the output conveyor................................................................................32
15 PROCESSING FIREWOOD .................................................................................33
15.1 General information on firewood processing.........................................................................33
15.2 Processing logs.......................................................................................................................34

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Hakki Pilke 42 Easy Original Version 4
16 NORMAL SPLITTING .........................................................................................35
16.1 Fixing irregular log positions that prevent normal splitting ..................................................35
16.2 Removing logs from the cutting blade...................................................................................36
16.2A Option A..............................................................................................................................36
16.2B Option B ..............................................................................................................................36
16.3 Cutting the last piece of a log.................................................................................................37
16.4 Re-splitting logs.....................................................................................................................37
17 FINISHING WORK...............................................................................................38
18 TRANSPORTING THE LOG SPLITTER............................................................38
19 STORING THE LOG SPLITTER .........................................................................38
20 LOG SPLITTER MAINTENANCE......................................................................39
20.1 Maintenance of the cutting and splitting guards....................................................................39
20.2 Maintenance of the optical log measuring device..................................................................40
20.3 Maintenance of the splitting blade.........................................................................................40
20.3.1 Sharpening the splitting blade.............................................................................................40
20.4 Maintenance of the input conveyor........................................................................................41
20.5 Adjusting the tightness of the output conveyor’s belt and other maintenance ......................42
20.6.1 Tightening and changing the flange, blade chain ...............................................................43
The correct tightness of the chain:.................................................................................................44
The oil channel must be kept clean:...............................................................................................44
Remove visible dirt and check that oil flows from the channel (start the machine and rotate the “cutting
flange” by lowering it). ..................................................................................................................44
Note! The right way.......................................................................................................................44
20.7 Sharpening the blade chain ....................................................................................................45
20.8 Maintenance of the flange......................................................................................................45
20.8 Lubrication.............................................................................................................................46
20.11.1 Lubricating the blade chain...............................................................................................47
20.11.2 Angle transmission oil ......................................................................................................47
20.12 Operation of the cutting mechanism....................................................................................48
20.13 The safety mechanism of the log splitter .............................................................................51
20.15 Increasing the force of the output conveyor.........................................................................52
20.16 Increasing the force of the input conveyor...........................................................................53
20.17 Adjusting the length of the splitting motion ........................................................................54
Maintenance table ..........................................................................................................................55
Power transmission (combi) of 42 hydro....................................................................59
Assembly of the angle transmission and hydraulic pump (Combi)..........................60
Power transmission of a tractor-powered 42 hydro log splitter..................................61
Bearing housing and extension shaft of the electric motor (combi) ...........................62
Assembly of the electric motor (combi)......................................................................63
Wood length limiter, mechanical................................................................................66
Power transmission of an electrically-powered 42 hydro log splitter.........................67
Saw unit of 42 hydro ...................................................................................................76
Assembly of the cutting in 42 hydro...........................................................................77
LIST OF SPARE PARTS............................................................................................86
Manufacturer: Maaselän Kone Oy..............................................................................94
TECHNICAL SPECIFICATIONS .............................................................................95
TERMS OF GUARANTEE........................Virhe. Kirjanmerkkiä ei ole määritetty.

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Hakki Pilke 42 Easy Original Version 4
1 GENERAL SAFETY INSTRUCTIONS
To avoid injury to anyone nearby, always be extra cautious and aware when operating the
Hakki Pilke 42 hydro log splitter or when connecting it to a power source, such as a
tractor.
Do not operate the splitter while under the influence of alcohol or drugs, or if you are
exhausted, drowsy, or unable to control your bodily movements.
Only one person at a time is allowed to connect the splitter to a power source.
The 10-metre safety zone around the log splitter must be kept clear of unauthorised people
whenever the machine is in use or being connected to a power source.
The operator must inform anyone within the safety zone of all the dangers that are related
to the log splitter that is in operation.
Before using the log splitter, make sure that the operating environment, including the
ground underneath, is safe for the machine, operator, and environment.
The 42 hydro log splitter is designed for preparing firewood from pruned or processed
wood, such as billets. The log splitter must not be used to cut or split any treated wood,
such as construction waste. The manufacturer will not be liable for any damage to the
machine or the operator that is caused by processing such material.
The splitting groove is designed for logs up to 60 cm (23.6 inches) in length. Never cut or
split logs that exceed the maximum length.
The diameter of the cutter opening is 42 cm (16.5 in.). When estimating the diameter of
the log you are about to cut, note that the shape of the log and other factors, such as
branches and burrs, make the actual diameter larger, and may block the opening.
Never operate the log splitter if:
- you have not read and understood the instructions in this manual
- you are not familiar with the dangers associated with using the log splitter
- you do not know the proper emergency procedures related to the log splitter.

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Hakki Pilke 42 Easy Original Version 4
1.2 WARNING SYMBOLS
DANGER ZONE
BEWARE OF THE CHAIN
ONLY ONE PERSON AT A TIME IN
THE WORK AREA
SHUT DOWN BEFORE
MAINTENANCE
BEWARE OF MOVING PARTS
RISK OF ENTANGLEMENT WITH
THE CARDAN SHAFT
RISK OF CRUSHING
DO NOT GO UNDER THE
CONVEYOR
MAX CONVEYOR TILT ANGLE
BEWARE OF THE SPLITTING
BLADE

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Hakki Pilke 42 Easy Original Version 4
READ THE MANUAL BEFORE USE
USE PROTECTIVE EQUIPMENT
USE PROTECTIVE EQUIPMENT
ALWAYS GRAB A LOG BY THE
SIDES
MAX RPM
Scale
HYDRAULIC OIL
LEFT ROTATION
CHAIN OIL
LIFTING POINT FOR FORKLIFT
EMERGENCY STOP

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Hakki Pilke 42 Easy Original Version 4
2 SET-UP PREPARATIONS
2.1 Correct positioning
Figure 212
When viewed from the side,
the log splitter must be
standing completely straight!
A tractor-connected log splitter that is used for
testing or log cutting/splitting must rest on its
own weight on level ground.
Figure 211
When viewed from the
back, the log splitter must
stand completely straight!

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Hakki Pilke 42 Easy Original Version 4
2.2 Dispose of the packaging in an environmentally responsible manner!
Figure 221
1. Mount the sawdust conveyor on the log splitter.
Figure 222
2. Mount the output conveyor crank. Note the screw thread.
Figure 223
3. Remove the support.

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Hakki Pilke 42 Easy Original Version 4
2.3 Test run preparations and test run
Before carrying out a test run, check the log splitter thoroughly for any damage or faults
that could to lead to personal injury, or harm the splitter or environment.
All problems discovered during the test run must be attended to before the log splitter is
used.
For information on the maintenance of the 42 log splitter, see Chapter 20.
3 CONNECTING THE SPLITTER TO A TRACTOR
The operator must read and understand all the operation, maintenance, and safety
instructions in this manual before operating the log splitter.
A tractor-powered log splitter must be connected to a tractor at all times during use!
3.1 Cardan shaft
When connecting and using the cardan shaft, always
follow all the instructions related to safe use and
maintenance as provided by the cardan shaft
manufacturer.
Never connect an unprotected shaft to the log splitter!
The required power of the log splitter is
approx. 15 kW, so that the cardan shaft
should generate power of at least twice
that amount.
Check that the shaft is properly locked into
the splined shaft of the angle transmission!
Attach the chain that prevents the guard from rotating to the base of the angle transmission
(Figure 310).
Figure 310

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Hakki Pilke 42 Easy Original Version 4
After completing the connecting procedures,
check that all the connections are safe and secure!
NOTE! Before moving the log splitter, check that your tractor has enough capacity to
pull/lift the log splitter.
Always connect the cardan shaft on your own. The tractor cabin must be free of people
and animals in order to prevent accidental contact with the controls while the log splitter is
being connected to the tractor. Check all log splitter and tractor connecting devices before
connecting them. All faulty devices must be repaired or replaced. Never connect the log
splitter to a defective device or part. Carry out all connection procedures thoroughly and
carefully.
3.2 Push bar and draw bars
3.3 Power cord of the electronic measuring device (optional)
The cord must be
routed so that using
or moving the log
splitter cannot
damage it. Always
check the condition
and length of the
cord before and
after using or
moving the log
splitter.
Check that the plug
is clean before
connecting it to the
tractor socket.
Tractor-powered
Electrically-
powered
The pins that are used to connect
the push and drawbars to the log
splitter must be of the correct size,
and the appropriate locking pins
must be used to ensure that they
remain secure.
The socket of
the measuring
device of an
electrically-
powered log
splitter is
located at the
back of the
machine.

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Hakki Pilke 42 Easy Original Version 4
4 STARTING THE Hakki Pilke 42 Hydro LOG SPLITTER
Never start the log splitter before all the necessary preparations have been carried out.
The operator must read and understand all the instructions, maintenance, and safety
insructions in this manual before operating the log splitter.
4.1 Selecting the power source for a tractor- and electrically-powered (combi) log
splitter
Power source: tractor
Figure 410
Power source: electricity
1. Remove the
locking bolt of the
guard.
2. Move the guard so
that it covers the angle
transmission.
3. Lock the guard
with the bolt.
The socket is now
accessible and the
angle transmission
protected.

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Hakki Pilke 42 Easy Original Version 4
4.1 Start and Stop buttons
Electrically-powered log splitter
Figure 420
Power source: electricity
The Start/Stop buttons are located on the control
console, on the right side of the operating levers.
The green button is the Start button.
The red button is the Stop button.
Note! The button must be in the UP position
for the log splitter to start.
Turn the button slightly clockwise to lift it to the
UP position.
Use the red button (Figure 420) to stop the
log splitter.
Power source: tractor
A tractor-powered log splitter is started
and stopped from the tractor cabin.
For more information, refer to the operator's
manual of your tractor.

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Hakki Pilke 42 Easy Original Version 4
5 LOG SPLITTER CONTROLS
The log splitter is controlled with hydraulic control valves on the control console at the
front of the machine.
Figure 500
5.A External hydraulics, connectors a1, a2. Maximum pressure: 180 bar. Operating lever
J: operating positions j1-j2
5.B Output conveyor and splitting blade control. Four operating positions:
b1 and b2: turn the output conveyor; b4 and b3: lift and lower the splitting blade.

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Hakki Pilke 42 Easy Original Version 4
5.C Cutting blade and input conveyor control. c2: lower the blade. c5: lift and stop the
blade, start splitting.
c1: move the input conveyor backwards towards the blade. c3: move the input conveyor
forwards towards the blade. c4: move the input conveyor to the right towards the blade at a
greater force.
5.D Splitting beam reversal control. Standard position d0, default. d2: cancel splitting
(push the lever quickly to the right). d1: stop the cancelling of splitting (push the lever
quickly to the left).
5.E Foot switch. e1: start splitting mode by pressing the foot switch down.
5.F Start and stop an electrically-powered log splitter. f1: start the log splitter by pushing
the button (lower button). f: stop the log splitter by pushing the button (top button). For
more information, see Chapter 4.2.
5.G Adjust the lowering speed of the cutting blade. Turn the button to the right (+) to
increase the speed and to the left (-) to decrease the speed.
5.H Start and stop the output conveyor rotation. h1: start the rotation. h2: stop the rotation.
5.I Adjust the output conveyor speed. Turn the button to the right (+) to increase the speed
and to the left (-) to decrease the speed.

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Hakki Pilke 42 Easy Original Version 4
6 INPUT CONVEYOR
6.1 Lowering the input conveyor into the operating position
Figure 611
6.1.1. Turn the winch crank (B) into the direction of the arrow enough to release the winch
belt (A) some 10 cm (3.9 in.).
NOTE! Check that there are no people or animals under the conveyor!

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Hakki Pilke 42 Easy Original Version 4
Figure 612a Figure 612b
6.1.2 Press the locking handle (Figure 612b) down and then push the output conveyor
slowly to the right of the winch until the belt is tight.
NOTE! Check the winch belt and make sure that it is strong enough to bear the
weight of the input conveyor. The input conveyor is heavy and can cause permanent
injury if it hits with full force.
The 42 Hydro log splitter is designed to be used by one person at a time. Lowering
the input conveyor only takes one person. The input conveyor must be free of people
and animals when it is being lowered.
Figure 613
6.1.3 Lower the input conveyor
slowly with the winch while
directing the support into the hole
in the frame.

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Hakki Pilke 42 Easy Original Version 4
Figure 614
6.1.4 Once the support is in its place and the winch belt is loose, the input conveyor is
ready for use. Check that the input conveyor belt is tight enough before continuing. The
belt is tight enough if it rises about 2 cm (0.8 in.) from the middle.
6.1.5 To lift the input conveyor to the transport and storage position, perform the lowering
steps in reverse order.
Note! Make sure that the table and support are locked into place in the transport and
storage position.

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Hakki Pilke 42 Easy Original Version 4
7 OUTPUT CONVEYOR
7.1 Lowering the output conveyor into the operating position
Figure 711
7.1-1.Turn the winch crank (B) into the direction of the arrow enough to release the winch
belt (A) some 10 cm (3.9 in.).
Note! Make sure that there
are no people or animals
underneath the conveyor!

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Hakki Pilke 42 Easy Original Version 4
Figure 712
CHECK that there are no people or animals under the conveyor! The safety zone around
the log splitter is 10 metres (32.8 ft)!
7.1-2 Grip the output conveyor handle C tightly with your left hand and lift the input
conveyor locking handle d with your right hand. (Do not lift the locking handle too high
up, because it will lock the handle.)
Hold the locking handle d up and, while holding handle C, lower the conveyor until the
winch belt tightens. Once the belt is tight, release your grip of handle d.

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Hakki Pilke 42 Easy Original Version 4
Figure 713
7.1-3 Lower the folded output conveyor slowly while turning the winch crank B until the
belt is loose.
Figure 714
7.1-4 Check that the locking latch of the output conveyor’s extension is not in the wrong
position. If the latch is visible, use the winch to lift the output conveyor slightly and turn
the latch beneath the conveyor. See Figure 714.