Hakko Electronics FM2022-02 User manual

®
PARALLEL REMOVER
Instruction Manual
●
Thank you for purchasing the FM-2022 parallel remover.
Please read this manual before operating the FM-2022.
Keep this manual readily accessible for reference.
●
CAUTION
•The FM-2022 cannot function by itself. It must be connected
to an FM-202 soldering station.
•Specific information can be found in the instruction manual
for your FM-202 soldering station.
TABLE OF CONTENTS
1. PACKING LIST ........................................................ 1
2. SPECIFICATIONS................................................... 1
3. WARNINGS, CAUTIONS AND NOTES .................. 2
4. PART NAMES ......................................................... 3
5. SETTING UP THE FM-2022 ................................... 3
6. OPERATION ........................................................... 4
7. TIP IDENTIFICATION NUMBER............................. 6
8. MAINTENANCE ...................................................... 7
9. TROUBLESHOOTING GUIDE................................ 8
10. PARTS LIST .......................................................... 10
11. WIRING DIAGRAM ............................................... 11

1
1. PACKING LIST
Parallel remover ................................. 1
Heat resistant pad.............................. 1
Heat resistant pad
Tip (not included)
Cleaning sponge Holder clip
FM-2022 Parallel remover

●Applicable Models
In order to function, the FM-2022 must be connected to the FM-202 soldering station.
2. SPECIFICATIONS
●FM-2022 Parallel remover
Power consumption
Temperature range
Tip to ground resistance
Tip to ground potential
Cord assembly
Length, less cord
Weight, less cord
140W (24V)
200 –400°C (400 –750°F)
< 2Ω
< 2mV (typical 0.6mV)
1.2m (4 ft.)
110mm (w/o tip)
53g (Parallel remover only)
11g (SOP 25L Tip only)
∗Specifications and design are subject to change without notice.

2
3.WARNINGS,CAUTIONSANDNOTES
Warnings, cautions and notes are placed at critical points in this manual to direct
the operator’s attention to significant items. They are defined as follows:
WARNING: Failure to comply with a WARNING may result in injury or death.
CAUTION: Failure to comply with a CAUTION may result in injury to the operator,
or damage to the items involved. (One example is given below.)
NOTE: A NOTE indicates a procedure or point that is important to the process being
described.
CAUTION
When the power is on, the tip temperature is between 200°C/400°F and 400°C/
750°F.
Since mishandling may lead to burns or fire, be sure to comply with the following
precautions:
●Do not touch the metal parts near the tip.
●Do not use the product near flammable items.
●Advise other people in the work area that the unit can reach a very high
temperature and should be considered potentially dangerous.
●Turn off the power while taking breaks and when finished using the unit.
●Before replacing parts or storing the unit, turn off the power and allow the unit
to cool to room temperature.
CAUTION
To prevent damage to the unit and ensure a safe working environment, be sure to
comply with the following precautions:
●Do not use the unit for applications other than those specifically described in
the instruction manual.
●Do not set the tip temperature higher than 400°C/750°F.
●Do not rap the FM-2022 against the work bench to shake off residual solder, or
otherwise subject the iron to severe shocks.
●Do not modify the unit.
●Use only genuine HAKKO replacement parts.
●Do not wet the unit or use the unit when your hands are wet.
●The operating process will produce smoke. Make sure the area is well ventilated.
●Pull on the plug to disconnect the FM-2022 from the station outlet. Do not pull
the cord.

3
4. PART NAMES
Heat resistant pad
Button
LED
Handle
Tip (not included) Plug
Cord
PlugFixing flange Tip ID
Cleaning sponge Holder clip
5. SETTING UP THE FM-2022
1. Connector cord
Pass the connector cord through the hole
in the heat resistant pad.
2. Iron holder
(Optional, part no. 634-01 or 634- 02)
Attach the holder clip to the iron holder
no.634-01 or 634-02.
Before tightening the screw, make sure
that the two projections of the holder clip
are touching the upper wire of the iron
holder.
3. Connections
1. Connect the plug to the FM-202.
2. Place the FM-2022 in the iron holder.
3. Plug the power cord into the power
supply. Be sure to ground the unit.
Push the plug in as far as
it will go, and try to remove it
without pressing the release pin.
If it stays in the receptacle
it is properly seated.
Receptacle
When the plug ‘clicks’,
it is fully inserted.
NOTE:
This product is protected against electro-
static discharge and must be grounded for
full efficiency.
No.1
No.2
Upper wire
Two projections

4
6. OPERATION
●Controls and displays
Please refer to the FM-202 instruction
manual.
CAUTION:
Refrain from inserting foreign objects, the
wrong end of the tip, or incompatible tips into
the process gate. Damage may result.
NOTE:
If the buzzer sounds three times when the tip
is inserted into the process gate, there has
been a reading error. Reinsert the tip. If the
Tip ID is torn or damaged the process gate
will not be able to read it. See the FM-202
manual for instructions on manually entering
the Tip ID.
FM-202
Soldering station
Process gate
Receptacle
NOTE:
This procedure must be followed EVERY
TIME THE STATION IS TURNED ON.
Display
Setting temperature
TIN error
LED lamp at the connector begins to flash.
Turn the switch ON.
and
NOTE:
The tips are a set of 2 pieces with the same
Tip ID. They must be used together.
There is a flange.
Make sure that the flange will
fit the handle when inserted
into the handpiece.
●Displays
1. If tips are in the handpiece, remove
them.
2. Turn the power switch ON.
3. The display will show and the
LED on the connector will flash.
4. Enter Tip ID as follows:
Insert the Tip ID end of one of the tips
into the process gate until the buzzer
sounds once. Tip ID data are dis-
played for one second. The display
shows .
5. Inserting the tip:
Hold the head part of the tip with the
heat resistant pad and insert the tip
into the handpiece. Push until the tip
stops. Repeat for second tip.

5
6. When the set temperature is reached,
the buzzer sounds and the heater
lamp at the lower right of the temper-
ature display starts blinking.
NOTE:
Once the two tips are inserted into the hand-
piece, heat control begins.
Both tips of the set must be inserted or the
handpiece will not heat.
CAUTION:
Never set the temperature to any value over
400°C (750°F). Doing so may damage the
station. Set the temperature according to the
type of work to be done.
●Operating instructions
1. Set the Temperature
2. Apply solder or flux
If there is insufficient solder on the PWB,
or the soldered area is too small, apply
solder or flux to the PWB. Solder may
also be applied to the tip.
3. Melt the solder
Place the tip on the soldered part and
melt the solder. Confirm that the solder
is fully melted. See sketch ‘A’.
4. Remove the component
After confirming that the solder is fully
melted, lightly squeeze the handpiece to
grasp the component and lift to remove
the component. See sketch ‘B’.
CAUTION:
Very high tip temperatures may damage the
printed circuit board, possibly causing the
printed pattern to become detached. HAKKO
recommends setting the tip temperature
below 300°C (572°F) for all normal work.
Using the lowest possible effective temper-
ature not only helps protect parts that are
sensitive to heat, it also helps protect the tip
from deterioration caused by heat.
Component
Solder
A
B
The tip is very hot during operation.
Do not touch the tip or the metal parts near
the tip.
CAUTION:

6
●Control card and
changing the
temperature setting
Please refer to the FM-202 Instruction
manual.
●Replacing the tip
Removing and inserting the tip:
Removing the tip:
Hold the handle and pull the tip out of
the handpiece with the heat resistant
pad.
Inserting the tip:
Before inserting the tip; Insert the Tip ID
end of the tip into the process gate until
the buzzer sounds once.
Hold head part and insert the tip into the
handpiece. Push until the tip stops.
CAUTION:
The tip can be very HOT. Use the heat
resistant pad for handling hot tips, but do not
hold the hot portion of the tip, even with the
pad, for longer than necessary.
Hold this part to insert into the tweezer.
Hold the tweezer at the front to remove tip.
7. TIP IDENTIFICATION NUMBER
Please refer to the FM-202 Instruction manual.

7
8. MAINTENANCE
●Tip maintenance
Please refer to the FM-202 Instruction manual.
●Checking Procedure
WARNING:
Unless otherwise directed, carry out these procedures with the power switch OFF and the power
UNPLUGGED.
■Verify the electrical integrity
of the heater and sensor 1. Check for a broken heater or sensor
Measure the resistance across the tip as shown.
Measure the resistance while at room
temperature(15 to 25°C; 59 to 77°F). It should
be 8Ω±10%. If the resistance exceeds these
limits, replace the tip.
Measure the resistance across this position
Tip ID
■Check the grounding line 1. Unplug the connection cord from the station.
2. Measure the resistance value between pin 2
and the tip (both tips).
3. If the value exceeds 2Ω(at room tem-
perature), perform the tip maintenance
described on P.12 of the FM-202 instruction
manual. If the value still does not decrease,
check the connection cord for breakage.
■Checking the connection
cord for breakage (Refer to
P.11 WIRING DIAGRAM of B
side.)
1. Remove the soldering tip and the handle.
2. Measure the resistance values between the
connector and the lead wires at the socket
as follows:
Pin 1 –Red Pin 2 –Green
Pin 3 –Black Pin 5 –White
If any value exceeds 0Ωor is ∞, replace the
FM-2022.
1
4
7
2
8
5
6
3
Green B side socket Black
Red White (inside)

8
■Checking the connection
cord for breakage (Refer to
P.11 WIRING DIAGRAM of A
side. )
1. Remove the soldering tip and the handle.
2. Measure the resistance values between the
connector and the lead wires at the socket
as follows:
Pin 7 - (1) Pin 2 - (3)
Pin 4 - (4) Pin 8 - (2)
If any value exceeds 0Ωor is ∞, replace the
FM-2022.
A side socket
(2)(inside)
(3) (4)
(1)
9. TROUBLESHOOTING GUIDE
WARNING:
Disconnect the power plug before servicing.
Failure to do so may result in electric shock.
CHECK : Is the power cord disconnected?
ACTION : Connect it.
CHECK : Is the tip inserted properly?
ACTION : Insert the tip completely.
CHECK : Is the connection cord and/or the
heater/sensor broken?
ACTION : See the appropriate section of this
manual regarding how to check the
connection cord and/or the heater/
sensor for breakage.
●The tip does not heat
up.
•The sensor error is dis-
played.
●Solder does not wet the
tip. CHECK : Is the tip temperature too high?
ACTION : Set the appropriate temperature.
CHECK : Is the tip contaminated with oxide?
ACTION : Remove the oxide by cleaning the tip
on a damp sponge of Hakko 599B tip
cleaner.
●The tip temperature is
too high. CHECK : Is the connection cord broken?
ACTION : See “Checking the connection cord
for breakage”.
CHECK : Is the entered tip identification
number correct?
ACTION : Enter the correct value.

9
●The tip temperature is
too low. CHECK : Is the tip contaminated with oxide?
ACTION : Remove the oxide by cleaning the tip
on a damp sponge of Hakko 599B tip
cleaner.
CHECK : Is the entered tip identification
number correct?
ACTION : Enter the correct value.
●The soldering iron error
is displayed. CHECK : Is the connection cord broken?
ACTION : See “Checking the connection cord
for breakage”.
CHECK : Is the FM-2022 plug disconnected?
ACTION : Connect the FM-2022.
●The low-temperature
alarm tolerance error
occurs frequently.
CHECK : Is the tip too small for the items to be
removed?
ACTION : Use a tip with a large thermal capacity.
CHECK : Is the setting value for the low-
temperature alarm tolerance too low?
ACTION : Increase the setting value.
●Tip ID error is
displayed. CHECK : Does the tip come off during use?
ACTION : Enter correctly. See section 6, Opera-
tion for instructions.
NOTE:
If the buzzer sounds three times when the tip is
inserted into the process gate, there has been a
reading error. Reinsert the tip. If the Tip ID has been
torn or damaged the process gate will not be able to
read it. See the FM-202 manual for instructions of
manually entering the Tip ID.
●Heater terminal short
circuit error is
displayed.
CHECK : Is the tip for FM-2022?
ACTION : Turn the power switch OFF and insert
the correct FM-2022 tip. Turn the
power switch ON.
NOTE:
This error does not display when not entering the Tip
ID.
●The tips cannot be
closed.
•The tips will not return to the
original position.
CHECK : Is there a foreign object between the
tips?
ACTION : Remove it.

10
10. PARTS LIST
1
●
Tips
● Parallel remover
Item No.
1
2
3
4
5
Part No.
B2783
B2784
B2300
A1495
B2850
Part Name
Handle A & B
LED Holder
Heat resistant pad
Cleaning sponge
Holder clip
Specifications
with screws
with screw
CHIP
SOP
Part No.
T8-1001
T8-1002
T8-1003
T8-1004
T8-1005
T8-1006
T8-1007
T8-1008
T8-1009
T8-1010
T8-1011
T8-1012
Part Name
Tip/CHIP 0.5I
Tip/CHIP 0.5C
Tip/CHIP 1L
Tip/CHIP 2L
Tip/SOP 6L
Tip/SOP 8L
Tip/SOP 10L
Tip/SOP 13L
Tip/SOP 16L
Tip/SOP 20L
Tip/SOP 25L
Tip/SOP 18L
Size A [a]
R0.2 mm
(0.008 in.)
1.5 [0.5] mm
(0.06 [0.02] in.)
1 mm (0.04 in.)
2 mm (0.08 in.)
6 mm (0.24 in.)
8 mm (0.31 in.)
10 mm (0.39 in.)
13 mm (0.51 in.)
16 mm (0.63 in.)
20 mm (0.79 in.)
25 mm (0.98 in.)
18 mm (0.71 in.)
Shape
A
A
A
Aa
A
B
3
2
4
5
NOTE:
Replacement parts do not include mounting screws if
they are not listed on the description. Screws must be
ordered separately.

11
11. WIRING DIAGRAM
HEAD OFFICE
4-5, SHIOKUSA 2-CHOME, NANIWA-KU, OSAKA, 556-0024 JAPAN
TEL:[phone] FAX:[phone]
http://www.hakko.com
AMERICAN HAKKO PRODUCTS, INC.
28920 N. AVENUEWILLIAMS VALENCIA CA 91355, U.S.A.
TEL: [phone] FAX: [phone]
Toll Free (800)88-HAKKO www.hakkousa.com
4 2 5 5 6
Jan. 2004
MA01173JU040122
A side socket
P.W.B./LED
3
2
1
3
2
1
Black
Red
White
Yellow
Blue
Brown
Purple
Green
B side socket
R1
LED1
+–S