HALDER 23111.0016 Quick guide

TRANSLATION OF THE
ORIGINAL OPERATING INSTRUCTIONS
Positioning clamping pin
Keep for future use!

Erwin Halder KG
Erwin-Halder-Straße 5-9
88480 Achstetten-Bronnen
Phone
[phone]
Fax
[phone]
Email
[email protected]
Internet
www.halder.de
Designation:
Positioning clamping pin
Article group:
EH 23111
Item no., special parts:
23111s033
23111s035
Year of manufacture:
2021
Version of the
Original operating
instructions:
01
Date of issue of Original
operating instructions:
23.02.2021
Product changes
Year
Type
Changes
Revisions to the document
Date
Version
Changes
23.02.2021
01
First draft
Approvals
This document requires the following approvals:
Name
Title
© 2021 by Erwin Halder KG
These Original operating instructions and all illustrations contained in them are protected by
copyright. Any use outside the limits of copyright law without the prior written consent of the
publisher is prohibited and liable to prosecution. This applies especially to duplications,
translations, microfilming, storage and processing in electronic systems. For permission requests,
please contact the publisher.

3
Content
Content.............................................................................................................................................. - 3 -
List of figures.................................................................................................................................... - 6 -
1Introduction ......................................................................................................................................7
1.1 Method of presentation............................................................................................................7
1.1.1 Warnings pertaining to sections .................................................................................7
1.1.2 Embedded warnings...................................................................................................8
1.1.3 Other methods of presentation...................................................................................8
1.1.4 Symbols used in the Original operating instructions ..................................................9
1.2 Warranty and liability..............................................................................................................10
1.3 Copyright................................................................................................................................11
1.4 Warranty conditions ...............................................................................................................11
1.5 Service / Customer service....................................................................................................11
2Safety...............................................................................................................................................12
2.1 Intended use ..........................................................................................................................12
2.1.1 Structural changes to the Positioning clamping pin..................................................14
2.1.2 Foreseeable misuse .................................................................................................14
2.2 Staff requirements..................................................................................................................15
2.2.1 Responsibilities.........................................................................................................15
2.2.2 Obligation of the staff................................................................................................15
2.2.3Unauthorised persons ..............................................................................................16
2.2.4 Instruction.................................................................................................................16
2.3 General safety instructions ....................................................................................................17
2.4Safety measures for environmental protection ......................................................................17
2.5 Special danger warnings / residual dangers..........................................................................18
2.5.1 Symbols used on the Lifting accessoryn..................................................................18
2.5.2 Dangers due to the fixture or workpiece falling down...............................................18
2.5.3 Dangers from hot surfaces .......................................................................................19
2.5.4 Dangers due to incorrect use ...................................................................................19
2.5.5 Crushing hazards......................................................................................................20
2.5.6 Dangers due to suspended loads.............................................................................20
2.5.7 Dangers due to improper storage.............................................................................20
2.5.8 Dangers due to the use of incorrect spare parts......................................................21
2.5.9 Crushing and cutting hazards for hands...................................................................21
2.5.10 Dangers from unauthorised persons........................................................................21
2.5.11 Dangers due to insufficient qualification...................................................................22
2.5.12 Dangers when the Lifting accessory are used by multiple persons .........................22
2.5.13 Hazards due to contamination..................................................................................22
2.5.14 Dangers due to damaged Positioning clamping pin.................................................23
2.5.15 Hazards due to Cleaning liquids (containing solvents) and other chemical
substances or emissions ..........................................................................................24
2.6 Personal protective equipment ..............................................................................................25
2.7 Notices for emergencies........................................................................................................26
2.8 Obligation of the operator ......................................................................................................27

Content
4
3Description of the Positioning clamping pin.............................................................................. 28
3.1 Overview ............................................................................................................................... 28
3.1.1 Overview of functional elements.............................................................................. 28
3.1.2 Type plate overview / inscription.............................................................................. 29
3.2 Functional description ........................................................................................................... 30
3.2.1 Optional accessories EH 23111 .............................................................................. 33
3.2.2 Material EH 23111 ................................................................................................... 33
3.2.3 Special parts ............................................................................................................ 34
3.2.4 Required tools.......................................................................................................... 34
3.3 Technical data....................................................................................................................... 35
3.3.1 Maximum load and number of permissible load cycles........................................... 36
3.3.2 Ambient conditions................................................................................................... 36
3.3.3 Intended service life................................................................................................. 36
4Transport and storage .................................................................................................................. 37
4.1 Controls at the time of acquisition by the recipient ............................................................... 37
4.2 Packaging.............................................................................................................................. 37
4.2.1 Unpacking................................................................................................................ 38
4.2.2 Re-packaging........................................................................................................... 38
4.3 Notes on hazards during transport........................................................................................ 38
4.4 Permitted aids for transport................................................................................................... 39
4.5 Scope of delivery................................................................................................................... 39
4.6 Interim storage ...................................................................................................................... 39
5Assembly........................................................................................................................................ 40
5.1 Notes on hazards during assembly....................................................................................... 40
5.2 Preparatory measures........................................................................................................... 40
5.3 Choice of location of use....................................................................................................... 40
5.3.1 Necessary operating and maintenance areas ......................................................... 40
5.3.2 Requirements for the location of use....................................................................... 41
6Commissioning.............................................................................................................................. 42
6.1 Safety measures before commissioning............................................................................... 42
7Operation........................................................................................................................................ 43
7.1 Safety measures during normal operation............................................................................ 43
7.2 Example application.............................................................................................................. 43
8Malfunctions .................................................................................................................................. 45
8.1 Malfunctions and corrective measures.................................................................................. 45
9Maintenance................................................................................................................................... 46
9.1 Safety measures during maintenance work.......................................................................... 46
9.2 Inspection and maintenance work......................................................................................... 47
9.2.1 Maintenance intervals.............................................................................................. 47
9.2.2 Maintenance - daily.................................................................................................. 47
9.2.3 Maintenance - weekly.............................................................................................. 48
9.2.4 Maintenance - annual .............................................................................................. 48
10 Dismantling and disposal............................................................................................................. 49
10.1 Disassembly.......................................................................................................................... 50
10.2 Disposal................................................................................................................................. 51

Content
5
11 Annex ..............................................................................................................................................52
11.1 EC Declaration of Conformity ................................................................................................52