HALE SUPERCHIEF User manual

Page
Owner's Manual
SUPERCHIEF
10.5HP Gas Pump
CUSTOMER CHECK LIST:
Please do the following immediately upon receipt of your pump:
• Inspect pump for shipping damage. (Reportanydamage
tofreight company).
• Check to see that any/all accessories that you ordered are
included.
• Record the pump serial number. This can be found stamped on
the top housing, and on the yellow sticker located onthe side of
the engine.
• Filloutand return warrantycard.
NOTE: Warranty is validated upon the receipt of the
completed Warranty Registration Card.
• Readalloperatingandmaintenanceinstructions.
607 NW 27th Avenue
Ocala FL 34475
Phone: [phone]
Page 1

INTRODUCTION
CONGRATULATIONS!Youhave just purchasedthebest pump on the market. AtOtterbine®/Barebo, Inc.we
arecommittedtoqualityproductsandservice.If youhaveanyproblemsorquestionsregardingyournewpump,
please contact your qualifiedOtterbinedistributororcall us at 800-237-8837.
Yournew pump isarugged,well-testedtool,butitrequiressomeroutinecareandmaintenance. Pleaseread this
manualbeforeoperation.
WARRANTY
TheOtterbine®pumpiscovered byaone-year limitedwarranty. Theengineis warrantedbyBriggs &Stratton.
Both warranties are enclosed, see inside and outside back cover. The enclosed warranty card must be filled
out and returned for your warranty to be valid.
Pump is shipped with no oil in the engine. Fill with oil before first use.
(See Page 3, Step 1 for more details)
CAUTION: The 1/8" diameter weep hole in the endcap must be kept clear for
proper priming and operation. During normal operation, there will be a stream of
water coming out of this weep hole.
Hale Model #545-4091-07-0 (National Hose Thread Discharge)
Hale Model #545-4091-08-0 (ISO Thread Discharge)
TABLE OF
Troubleshooting ......................................................6
Introduction&Applications...............................2
Specifications .......................................... 7
Pump Operation.................................................3
Pump Curve...........................................8
Maintenance ......................................................5
Accessories............................................8
Storage...............................................................5
Parts list and Diagrams .........................9-11
Warnings/Safeguards.........................................6
Warranty: Briggs & Stratton:.................12
Otterbine ...............................13
Revised 2-2019
NOTICE:
Page 2

Important:
Pump Operation
1. To use the Super Chief the two main components must be assembled – the engine/pump assembly and the
float assembly, see section 7.
2. Fill engine crankcase with oil.
(The pump engine contains NO oil when received).
Fill with 46-48 oz. (1.36 - 1.4 L) of engine oil as specified.
Use dipstick to verify oil level.
• Use SAE 30 in temperatures of 40°F (5°C) and higher
• Use SAE 10W-30 for a varying temperature range of 0
to 100° F (-18 to 38° C), which improves cold weather
starting, but may increase oil consumption at
80° F(27° C) or higher.
• A synthetic oil SAE 5W-30 is the best for very cold
temperatures of -20 to as high as 120° F (-30 to 40° C)
providing the best protection at all temperatures as well
as improved starting with less oil consumption
• Use SAE 5W-30 for very cold temperatures of 40° F
and below (5° C and below)
3. Fill gas tank. Use a minimum of 87 octane/87 AKI (91 RON) gasoline, up to 10% ethanol is
acceptable. To allow for fuel expansion do not fill above the bottom of the neck.
4. To Start Engine.
A. Open fuel line valve located above the throttle control. Turn fuel line valve to "ON" position, handle
is parallel with fuelline.
B. The throttle control is located on the side of the engine. For a cold start slide throttle control handle
fully to the "START or CHOKE" position.
C. Grasp rope handle and pull slowly until resistance is felt. Then pull cord rapidly to overcome
compression, prevent kickback and start engine. Repeat if necessary.
D. As the engine warms up, gradually adjust the throttle to the "FAST" position.
5. Place pump in water and start for fastest prime.
A. Pump may fail to prime properly if started in fast idle position on shore first.
6. To Stop Engine.
A. Move throttle control to "SLOW" position (throttle lever to full left position)
Operating Notes:
• Do not submerse the muffler in water. May cause damage to the engine.
• Use a 3" dia. discharge hose. Chief pumps are low pressure/high volume.
Anything less than 3" dia. will restrict flow and reduce GPM output.
Page 3

7. Assembly of Super Chief
The Super Chief will be supplied in two separate parts – 1. Float 2. Engine.
7.1 The float will need to be unfolded to allow the engine to be fitted.
7.2 Lift the engine by the handle, and place into the centre of the float,
7.3 Secure the engine to the float by pulling the flexible straps and hooking into the keeper on the frame.
There are two flexible straps, one on either side of the frame.
Turn the float over, so the securing
straps are facing up
The strap hooks over the keeper.
Repeat for other side.
To dismantle and store the Super Chief
pump, reverse this process.
Page 4

ENGINE MAINTENANCE
Always remove spark plug first. (This prevents accidental starting during servicing.)
ChangeOil: Drain oil frombottomof theengine.
Changeoilwhileengineiswarm, after first 5hours
&every50hours/seasonthereafter. Changeevery
25hoursifoperated underheavyload, or in high
ambienttemperatures.
Clean air cleaner filter:
(Every 25hours/3 months)
1. Lifthandleonair cleaner cover and remove.
2. Clean or replace air cleanerfilteras necessary.
3.Reinstall aircleanerfilter. Reinstall air cleaner
coverandsecureintoplacewiththehandle.
SALT WATER MAINTENANCE
Otterbinefloatingpumps maybeusedin saltwater applicationsprovidingthepumpisimmediatelyflushedwithfresh
water after use for7-10 minutes at full throttle. The exterior hardware must be rinsed and wiped dry.
STORAGE INSTRUCTIONS
If the Otterbine pump is to be stored for 30+days, do the following:
1. Topreventdirt orgum depositsinthefuelsystem,drain engineoffuel.Runtheengineuntilitstopsfrom lack
of fuel.
2. Float assemblyshould beremovedforeasier maintenance. Toremovethefloatassembly,disengage the
hold-downstraps (seeparts breakdown pages 8- 10) and liftengine/pumpassemblyup and awayfrom thefloat.
3. Whileengineisstillwarm,drainoilfromcrankcase. Refillwithoil.
4. Removespark plug. Pourapproximately.5ounce/15mlofengineoil intocylinderandcrankslowlyto
distributeoil.Replacesparkplug.
5. Cleandirtandchafffrom cylinder,blower housing,rotatingscreen,andmufflerarea.
6. Store the pump in a clean and dry area.
CAUTION:
MAINTENANCE SCHEDULE
TIME
ACTION
After first 5 hours •Change Oil
After every 5 hours •Check Oil Level
•Remove dirt & debris from air
cleaner with a cloth or brush. Cleaning
with a forceful spray is not
recommended as wa
ter can contaminate
the fuel system
Every 25 hours/3 months
• Clean air cleaner filter
Every 50 hours/
Each season:
• Change oil
Every 100 hours/yearly • Remove blower housing & clear
debris from coolingsystem.
• Spark plug - clean & reset gap at .03"
• ReplaceIN-LINE fuelfilter.
Page 5

Important Warnings and Safeguards
Do Not Touch Hot Muffler: Contact may cause burns.
DO NOT SUBMERSE ENGINE AND/ORMUFFLER: This may allow water
to enter to engine and damage the pump.
DO NOT FILL FUELTANK WHILE THE ENGINE IS HOT: Potential fire
Hazard.
ENGINE EXHAUST FROM THIS PRODUCT CONTAINS CHEMICALS
KNOWN, IN CERTAIN QUANTITIES,TO CAUSE; cancer, birth
defects, or other reproductiveharm.
TROUBLESHOOTING
Symptom
Systematic order of Repair
Pump will not prime:
a. Check the weep hole in the endcap. It must be kept clear.
b. Check that hose is not kinked
c. Hose mayhave some flat, compressed areas. Squeeze
these areas to open the hose and alleviate back pressure.
Unit will not pump properly:
a. Check the weep hole in the endcap. It must be kept clear.
b. Check the intake for debris.
c. Usinghosesmallerthan 2.5" (63mm)diameter will reduce
output. Verifyhosediameter.
d. If startingpump on shore, makesure idle is set low when
placed in water.
e. If pumpdoes notprimewhilestartingonshore,placepump
inwaterpriortostartingengine.
f.Checkenginespeed. Throttleshouldbefullyopen. Engine
speed should be 3600 rpm at no load.
Pump will not start:
a. Check spark plug wire.
b.Check gas level and fuel line valve is open.
Contaminated oil: a. Contact the party where you purchased your Chief Pump
for repair instructions if the engine oil is abnormal in appear-
ance.
Pumpnolongerachieves
manufacturers
performance specifications:
a. Remove discharge flanges and or end plug. Remove
bottom housingboltsand separatebottom housingfrom top
housing.(you will need topry apart siliconeseal)
b. Inspect impeller, bottom and top housing for wear or
damage. Replace as needed. Note: Be sure to inspect top
housing if impeller has significant wear.
WARNING:
CAUTION:
CAUTION:
WARNING:
Page 6

Chief 10.5HP Pump Specifications
Dimensions 30" x 30" x 23" (76cm x 76cm x 58.5cm)
Shipping Weight In box fully assembled:
131 lbs (59.4 Kilograms)
Net Weight
118 lbs (53.5 Kilograms)
Pump: 86 lbs (39.0 Kilograms)
Float: 32 lbs (14.5 Kilograms)
Engine Capacities Gas tank 3 Quarts (2.8 Liters)
Oil 46 - 48 oz. (1.36 - 1.40 Liters)
Engine Specifications Briggs & Stratton Power Built Model 210000
10.5HP, 3600 RPM @ no load
21.01 cubic inch / 344 cc
Single cylinder
Overhead Valve (OHV) Design
Advanced Anti-Vibration System (AVS
TM
)
Pump Body .5" / 1.2cm cast aluminum alloy. Built-in suction guard and skids.
Discharge 2.5" NST male / ISO 228/1-G21/2A Parallel Pipe
3" / 8mm hose diameter recommended for full output. 2.5"/
6.5mm minimum.
Float High density polyethylene shell filled with closed-cell polyure-
thane foam.
Pump Performance Chief - 1 Discharge (See Page 7 for Pump Curve)
Max head pressure 50 psi (3.4 Bars)
Max. head 115 feet (35 meters)
Max. output 425 GPM (1609 LPM) @ 7 psi
Lubricant
and
Fuel
See page 3. #1
Note: Use high quality detergent oil classified for service,
SF, SG, SH, SJ or higher.
DO NOT USE SPECIAL ADDITIVES
Page 7

Chief 10.5HP Pump Curve
PSI
at
Port
Gallons per Minute
Optional Accessories
#
Description
Part #
1 Intake screen for stopping small debris: 1/8" dia. openings in screen 12-0025
2 25', (7.62 m), Hose assembly F-203-H25
3 50', (15.24 m), Hose assembly F-203-H50
4 100', (30.48 m), Hose assembly F-203-H100
5 2.5" NST x 3" NPSH Adaptor 46-0021
Standardenginehasaone(1)yearlimitedwarrantyonentireengine.
See back page for Briggs & Strattonwarranties
Page 8

OTTERBINE® CHIEF 10.5HP PORTABLE FLOATING PUMP
REPLACEMENT PARTS LIST
DIAGRAM
NUMBER
PART DESCRIPTION QTY
OTTERBINE
PART NUMBER
1
Engine, Briggs & Stratton, 10.5HP
1
30-0026-011
2
Lower & Upper Housing Assembly
1
10-0077
5
Discharge Flange
1
41-0009
6
Hex Bolt, S/S, 5/16"-18 x 1"
2
MP2008
7
Hex Bolt, S/S, 1/4"-20 x 1"
16
EP5100
8
Discharge/Plug Gasket
2
EP2503
9
End Cap/Plug
1
41-0010-001
10
Handle, (with keepers)
1
60-0009
11
Handle Brace
1
60-0010
12
Hex Bolt, S/S, 1/4"-20 x 1.25"
1
101-001
13
Nylon Lock Nut, S/S, 1/4"-20
2
C2-112
14
Square Nut, S/S, 5/16"-18
2
26-0002
15
Internal Star Washer, S/S, 1/4"
16
927-001
16
Impeller, 10.5HP High Volume
1
41-0135
17
Lock Washer, S/S, 7/16"
1
EP6401
18
Hex Bolt, S/S, 7/16"-20 x 1.5"
1
22-0030
19
Hex Bolt, Plated, 5/16"-18 x 1.25"
4
EP5001
20
Internal Star Washer, S/S, 5/16"
4
927-005
21
Hex Bolt, S/S, 1/4"-20 x 7/8"
1
101-016
22
Fender Washer, S/S, 5/16"
2
28-0008
23
Lip Seal, Self-Adjusting
2
49-0025
24
Engine Gasket
1
49-0029
25
Silicone Grease (not shown) - applied between lip seals
---
48-0014
Page 9

Chief 10.5HP Parts Breakdown
Pumping Assembly
11
13
12
21
1
10
20 6
19
22
14 24 2
13 23
9
7
8 15
5 8
16
17
18 2
15
7
Page 10

Chief Parts Breakdown
Float Assembly (P/N 01-0002-002)
Item
Number
Description Qty
Part
Number
1
Float, 2 sections
2
42-0035
2
Flex Draw Latch
2
46-0015
3
Well Nut, 10 - 32
4
21-0010
4
Carriage Bolt, S/S, 5/16" - 18 x 5 3/4"
2
22-0008
5
Cap Nut, Brass, 5/16" - 18
2
BP2811
6
Phillips Screw, S/S, 10 - 32 x 3/4"
4
24-0003
7
Flat Washer, S/S, 5/16"
2
28-0018
1
3 2 6
5
7
4
Page 11

NOTE: This is a reprint of Briggs & Stratton Corporation printed warranty. The engine installed on this pump is warranted by
Briggs & Stratton Corporation.
Page 12

OTTERBINE® PORTABLE PUMP LIMITED ONE YEAR WARRANTY
OtterbinePortablePumpSerial #
Pleasenotethat thislimitedone yearwarrantyappliestoallcomponentsoftheOTTERBINEPORTABLE
PUMP exceptforthe gasolineengine, which iswarrantedseparatelyand exclusivelybythemanufacturer, Briggs
&StrattonCompany. See accompanyingwarrantyinformationprovidedbyBriggs&Stratton.
WARRANTY: BAREBO, INC. located at 3840 Main Road East, Emmaus, PA 18049 USA, hereby warrants,
subject to the conditions herein below set forth, that should this OTTERBINE PORTABLE PUMP prove
defectivebyreasonofimproperworkmanshipormaterialsatanytimeduringone(1) yearofdateofdeliveryto
thePurchaseratretailonlythatBAREBOwillrepairorreplacethesaidOTTERBINEPORTABLEPUMPas
maybenecessarytorestoreittosatisfactoryoperatingcondition,withoutanycharge formaterialsorlabor
necessarilyincidenttosuch repairorreplacement, providedthat:
(a) TheenclosedWarrantyRegistrationCardmustbemailedtoBAREBOwithinfifteen(15)daysof original
receipt bythePurchaser at retail.
(b) The OTTERBINE PORTABLE PUMP must be delivered or shipped, prepaid, in its original container or a
containerofferinganequaldegreeofprotection,toBAREBOorafacilityauthorizedbyBAREBOtorenderthe
saidrepairorreplacement services,or,ifpurchasedfromanauthorizedOTTERBINEdealer,tosuchdealer:
(c) TheOTTERBINEPORTABLEPUMPmustnothavebeen altered, repaired,orserviced,byanyoneother
than BAREBO, a service facility authorized by BAREBO to render such service, or by an authorized
OTTERBINEdealer,and theserial numberoftheOTTERBINEPORTABLEPUMP must nothavebeen
removed or altered; and
(d) The OTTERBINE PORTABLE PUMP must not have been subjected to lightning strikes, vandalism,
freezing-in,accident, misuseor abuse, andalsoinstalled, operated,andmaintainedinaccordancewithguidelines
inthe Owner'sManual shippedwiththisOTTERBINEPORTABLEPUMP.
No implied warranties of anykind byBAREBO in connection with this OTTERBINE PORTABLE PUMP and
noother warranties,whether expressed orimplied,including impliedwarranties ofmerchantability and fitness for
aparticularpurpose, shall applyto thisOTTERBINEPORTABLEPUMP.
Should this OTTERBINE PORTABLE PUMP prove defective in workmanship or material, the retail
Purchaser'ssoleremedyshallberepairorreplacementas ishereinaboveexpresslyprovidedand,underno
circumstances,shall BAREBObeliablefor anyloss,damageor injury, director consequential,arisingout of the
useof, orinabilitytouse, thisOTTERBINEPORTABLEPUMP,includingbutnotlimitedtoretailPurchaser's
cost,lossofprofits,goodwill,damagesduetolossofproductorinterruptionofservice,orpersonalinjuriesto
Purchaser or anyperson.
Page 13