Hally-Gally Piccolo 20.02.118 User manual

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[email protected] •www.hally-gally-spielplatzgeraete.de
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AAssembly Instructions
Trampoline "Piccolo
Art. 20.02.118
Operator: _____________________________________________________
Location:______________________________________________________

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[email protected] •www.hally-gally-spielplatzgeraete.de
2 T:\PLAY\Play Installation Instructions\Word Document Install Prints\Piccollo 20-02-118.doc
Revision history
Revision 0 – 2007-10-17
Revision 4 – 2009-01-21
The first allowed version
Assembly instructions
All rights reserved
© Copyright 2012 Huck Seiltechnik GmbH
Contents

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[email protected] •www.hally-gally-spielplatzgeraete.de
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A Assembly Instructions Trampoline "Piccolo Art. 20.02.118......................................................1
1 Introduction Assembling ...............................................................................................................4
2 Datasheet Trampoline "Piccolo", Art. 20.02.118.........................................................................6
3 Delivery contents (parts list with part numbers) .........................................................................7
4 Erection instructions ......................................................................................................................8
5 Post installation checks ...............................................................................................................14
A.1 Maintenance Instructions Trampoline "Piccolo".......................................................................17
Art.20.02.118..........................................................................................................................................17
6 Introduction Maintenance ............................................................................................................19
7 General maintenance information...............................................................................................20
8 Maintenance timetable .................................................................................................................22
9 Regular maintenance....................................................................................................................23
10 Monthly maintenance ...................................................................................................................24
11 Quarterly maintenance .................................................................................................................24
12 Half yearly maintenance...............................................................................................................24
13 Annual maintenance.....................................................................................................................25
14 Maintenance printout....................................................................................................................26
15 Hand over document ....................................................................................................................28
List of Tables
Table 3-1: Delivery contents, in words .....................................................................................................7
Table 3-2: Delivery contents, in symbols..................................................................................................7

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[email protected] •www.hally-gally-spielplatzgeraete.de
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1 Introduction Assembling
1.1 General information
This equipment should be installed, inspected, maintained and operated in
accordance with EN1176-7 guidelines.
Before installation work commences, please check that you have all of
the equipment and fixation components in the parts list provided (see
Tables 3-1 and 3-2).
Please consider that the installation has to be carried out only on even
terrain (max.slope up to 3%).
Any spare parts that may be required can be obtained directly from your
supplier.
Please do not hesitate to call your supplier if you have any problems during
installation or in case of any other questions.
Following installation, complete assembly instructions, maintenance
instructions and a maintenance record must be sent to the operator who
must confirm receipt in writing. See the last page of this document.
All nuts and bolts are hot-dip galvanised or stainless steel.
One of the characteristics of stainless steel is that uncontrolled cold
welding may occur when the nuts are tightened. To prevent this, it is
necessary to spray the nuts and bolts with Teflon spray or another similar
lubricant.
We hereby confirm that this play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[email protected] •www.hally-gally-spielplatzgeraete.de
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Drawings / Views
All optical drawings are showing only the measurements/dimensions and
are no mandatory technical views of the complete item.
We reserve the right to change technical details of our articles which are
serving for the further development of our articles and are reasonable for
the customer.
Measurement tolerances
Because of the properties and characteristics of the components, minor
measurement tolerances compared to the indication on the sketches are
possible.
This concerns all shown measurements except the foundation
measurements resp. measurements below upper edge ground level/play
area.

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[email protected] •www.hally-gally-spielplatzgeraete.de
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2 Datasheet Trampoline "Piccolo", Art. 20.02.118
1. Space requirement: 1,25m x 1,25m/3,75m x 3,75m including safety zone,
height of fall 1,0m
The Images (individual drawings) are not to scale !!
2. Required safety surface:
Surface material Description
mm
Minimum
thickness of
layer
mm
Maximum
height of fall
mm
Topsoil grass <= 1000*
Chipped bark 20 – 80 grain size 300/400 <= 2000/3000
Wood chippings 5 – 30 grain size 300/400 <= 2000/3000
Sand 0.2 – 2 grain size 300/400 <= 2000/3000
Gravel 2 – 8 grain size 300/400 <= 2000/3000
Other ground
materials
As recommended by
manufacturer
3. Name and overall dimension of the largest component:
Trampoline length 3,75m x 3,75m x 0,35cm
4. Name and weight of the heaviest component:
Trampoline approx. 117 kg
5. Intended age group: 3 years and over
6. Please note that this equipment is a Dig In Version!
Foundations/area to be excavated:
1x 1,30 m long x 1,30 m wide, total depth 0.44c m including 10 cm drainage
7. Assembly time, once foundations completed: 30-60 minutes.
Required assistants: 4 persons.
8. Any spare parts which may be required can be obtained directly from
your supplier.
9. We hereby confirm that this item of play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[email protected] •www.hally-gally-spielplatzgeraete.de
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3 Delivery contents (parts list with part numbers)
3.1 In words
Table 3-1: Delivery contents, in words
Pos. Quantity Element /
Description
Size O.K. Missing
1 1
Trampoline
1,25 m x 1,25 m x 33,5 cm
In symbols
Table 3-2: Delivery contents, in symbols
Pos. Quantity Symbol
1 1

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[email protected] •www.hally-gally-spielplatzgeraete.de
8 T:\PLAY\Play Installation Instructions\Word Document Install Prints\Piccollo 20-02-118.doc
4 Erection instructions

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[email protected] •www.hally-gally-spielplatzgeraete.de
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Attention!!!

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[email protected] •www.hally-gally-spielplatzgeraete.de
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SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[email protected] •www.hally-gally-spielplatzgeraete.de
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SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[email protected] •www.hally-gally-spielplatzgeraete.de
12 T:\PLAY\Play Installation Instructions\Word Document Install Prints\Piccollo 20-02-118.doc

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[email protected] •www.hally-gally-spielplatzgeraete.de
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Abreviations for Trampoline Piccolo
T.anh. The Trampoline must be horizontaly level while lowering into the
foundation hole and while removing for cleaning and maintenance
TAM Outer measurments of Trampoline
TF! 2-3cm seperation joint around the Trampoline
G Drainage
Styropor Fill the lower part of the seperation joint with Styrofoam
F Fall protection
O.K Upper edge of playing level
PS Safety area
Sand
(Granulat)
Fill the upper part of the seperation joint with Sand or Granulate
See drawings for details of shortcuts

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[email protected] •www.hally-gally-spielplatzgeraete.de
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5 Post installation checks
If the equipment has not been installed safely, you must ensure that the
public is prevented from using it.
5.1 The equipment has not been installed safely in the following cases:
•Installation of equipment is not complete.
•The protective surface has not been installed yet.
•Appropriate maintenance work cannot guarantee operational safety.
5.2 Removal of all assembly aids
•Please make sure that all assembly aids have been removed from the
playing area. The equipment must not be approved for use until this check
has been carried out.
5.3 Information about inspection of the equipment before it is used for the
first time
•There are no special inspection requirements to be met before the
equipment is used for the first time.
5.4 Retighten bolts
•After one week of play, please retighten all bolts again. Later upon
respective maintenance.

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[email protected] •www.hally-gally-spielplatzgeraete.de
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A.1 Maintenance Instructions
Trampoline "Piccolo"
Art.20.02.118

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[email protected] •www.hally-gally-spielplatzgeraete.de
18 T:\PLAY\Play Installation Instructions\Word Document Install Prints\Piccollo 20-02-118.doc
Revision history
Revision 0 – 2007-10-17
The first allowed version
Maiantanance instructions
Revision 4 – 2009-01-21
All rights reserved
© Copyright 2012 Huck Seiltechnik GmbH

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[email protected] •www.hally-gally-spielplatzgeraete.de
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6 Introduction Maintenance
6.1 General informations
This equipment should be installed, inspected, maintained and operated in
accordance with EN 1176-7 guidelines.
Please note: Providing any necessary repairs are carried out, a piece of
play equipment that is inspected regularly cannot become so damaged
that it is dangerous.
Any spare parts which may be required can be obtained directly from your
supplier.
This equipment should only be assembled, maintained and repaired by
persons with the necessary expertise.
A copy of the inspection record should be given to the operator,
who must confirm receipt.
This maintenance instruction is based on the standard
“EN 1176-1:2008”.

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[email protected] •www.hally-gally-spielplatzgeraete.de
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7 General maintenance information
7.1 Maintenance intervals
Maintenance intervals are based on average use. Please note that more
frequent inspections and/or maintenance are required if the play equipment is
subject to intensive use.
7.2 Inspection frequency
The frequency of inspections must be based on actual use. Factors that affect
frequency include vandalism, location (e.g. coastal proximity), air pollution and
the age of the equipment.
7.3 Maintenance products and procedures
All nuts and bolts are hot-dip galvanised or stainless steel. One of the
characteristics of stainless steel is that uncontrolled cold welding may occur
when the nuts are tightened. To prevent this, it is necessary to spray the nuts
and bolts with Teflon spray or another similar lubricant.
7.4 Spare parts
All spare parts must conform to the manufacturer’s specifications.
7.5 Identifying spare parts
All spare parts are listed in the parts list. The parts list follows the installation
requirements.
7.6 Special instructions for the disposal of individual equipment
components
No special instructions are necessary.
7.7 Special measures during the break-in period
No later than 2 weeks after assembly, all screwed connections should be
checked and tightened if necessary.
7.8 Maintenance of protective surfaces
Surfaces providing fall protection must also be maintained regularly. It is
particularly important to maintain the correct level of loose surface material
and add more if necessary.

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[email protected] •www.hally-gally-spielplatzgeraete.de
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7.9 Faults
Damages must be repaired as soon as they are detected. If serious
defects that affect the safetyness cannot be repaired straight away, the
playground item must be blocked with immediate effect.
7.10 Loose screws
Loose screws always cause quality problems and put safety at risk.
Therefore, loose screws should always be tightened and checks carried
out to ensure that there are no missing screws.
7.11 Preventing equipment use
Use of the equipment should be prevented in the event of incomplete
installation, disassembly, maintenance, repairs and faults.
7.12 Claims/liability for faults (steel poles)
Steel posts and footings are covered by our guarantee if refular maintenance
is carried out and recorded in writing.
Our general terms and conditions apply. Maintenance of steel poles first takes
place after 3 years. The steel posts must be excavated down to the
concrete foundations and checked for corrosion.
Zinc paint should be applied to any corroded areas and scratches.
Check ropes for abrasion, replace ropes where coating is damaged down the
Steel inlet.

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[email protected] •www.hally-gally-spielplatzgeraete.de
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8 Maintenance timetable
8.1 Special advices
8.1.1 Maintenance interval
We strongly advise you to carry out inspections and maintenance work within
the specified periods as use of the equipment, the weather and malicious
vandalism cause wear and tear that compromises the safety and function of
the equipment.
8.1.2 Maintenance intervals in the event of intensive use
Please note that more frequent inspections and/or maintenance are required if
the play equipment is subject to intensive use.
8.1.3 Faults that compromise safety
In the event of a fault that compromises safety, quick action must be
taken. This may involve repairing it immediately or shutting down and
dismantling the equipment.
8.1.4 Faults that compromise function
Faults that compromise function should also be repaired immediately.
Such faults lower the value of the equipment to the user and encourage
malicious vandalism, which may render the equipment less safe. Any
damage should also be repaired immediately.