Hally-Gally Piccolo User manual

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail] •
www.hally-gally-spielplatzgeraete.de
T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_02_116-01-en-000.doc - 1 -
AAssembly Instructions
Trampoline “Piccolo”
Art. 20.02.116
with Special Installation Frame
Operator: ___________________________________________________________
Location: ___________________________________________________________

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail] •
www.hally-gally-spielplatzgeraete.de
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Revision history
Revision 0 – 2011-04-11
First allowed Version
Revision 0 – 2011-04-11
Assembly instructions
All rights reserved.
© Copyright 2011 Huck Seiltechnik GmbH

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail] •
www.hally-gally-spielplatzgeraete.de
T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_02_116-01-en-000.doc - 3 -
Contents
A Assembly Instructions ...................................................................................................................1
1 Introduction Assembly...................................................................................................................5
2 Datasheet.........................................................................................................................................5
3. Delivery Contents (parts list with part numbers) ........................................................................7
4. Post Installation Checks ..............................................................................................................16
B Maintenance Instructions ............................................................................................................17
5 Introduction Maintenance ............................................................................................................19
6 General Maintenance Information...............................................................................................20
7 Specific Maintenance Advice ......................................................................................................21
8 Maintenance Timetable ................................................................................................................22
9 Regular Maintenance....................................................................................................................23
10 Monthly Maintenance ...................................................................................................................24
11 Quaterly Maintenance ..................................................................................................................24
12 Annual Maintenance.....................................................................................................................25
13 Hand Over Document ...................................................................................................................37
List of Tables
Table 3-1: Delivery Contents, in words ............................................................................................... 7
Table 3-2: Delivery Contents, in symbols ........................................................................................... 7

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail] •
www.hally-gally-spielplatzgeraete.de
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1. Introduction Assembly
1.1General Information
This equipment should be installed, inspected, maintained and operated in
accordance with EN1176-7 guidelines.
Before installation work commences, please check that you have all of the
equipment and fixation components in the parts list provided (see Tables 3-1
and 3-2).
Please consider that the installation has to be carried out only on even
terrain (max. slope up to 3%).
Any spare parts that may be required can be obtained directly from your
supplier.
Following installation, complete assembly instructions, maintenance
instructions and a maintenance record must be sent to the operator who
must confirm receipt in writing. See the last page of this document.
All nuts and bolts are hot-dip galvanised or stainless steel.
One of the characteristics of stainless steel is that uncontrolled cold
welding may occur when the nuts are tightened. To prevent this, it is
necessary to spray the nuts and bolts with Teflon spray or another similar
lubricant.
We hereby confirm that this play equipment has been tested and certified in
accordance with the play equipment standard EN 1176.
Drawings / Views
All optical drawings are showing only the measurements/dimensions and are
no mandatory technical views of the complete item.
We reserve the right to change technical details of our articles which are
serving for the further development of our articles and are reasonable for the
customer.
Measurement tolerances
Because of the properties and characteristics of the components, minor
measurement tolerances compared to the indication on the sketches are
possible. This concerns all shown measurements except the foundation
measurements resp. measurements below upper edge ground level/play area.

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail] •
www.hally-gally-spielplatzgeraete.de
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2. Datasheet
Space Requirement: 1.25 m x 1.25 m and/or 3.75 m x 3.75m including
safety zone.
Required safety surface:
Surface material Description
mm
Minimum
thickness of layer
mm
Maximum
height of fall
mm
Topsoil grass <= 1000*
Chipped bark 20 – 80 grain size 300/400 <= 2000/3000
Wood chippings 5 – 30 grain size 300/400 <= 2000/3000
Sand 0.2 – 2 grain size 300/400 <= 2000/3000
Gravel 2 – 8 grain size 300/400 <= 2000/3000
Other ground
materials
As recommended
by manufacturer
1. Name and overall dimension of the largest component:
1 Trampoline 1.25 m x 1.25 m
2. Name and weight of the heaviest component::
Trampoline 139 kg
3. Intended age group: 3 years and over
Excavation Area:
1 x. 1.40 m long x 1.40 m wide,0,565 m deep incl. 10 cm drainage layer
Round off foundation edges (min.R = 100 mm)! Sizes of fundations are designed for soils
class“4-5” (natural ground).
Soil class 4: soft to medium plasticity, interleave bound, with minor portion of stone
(portion < 30% with bigger diameter of 63 mm grain size)
Soil class 5 : ground with soil class 3 and 4 with big portion of stones
(portion > 30% with bigger diameter of 63 mm grain size)
In case of sandy and soft soils, the surface measure of foundations have to be enlarged
for about 50%!
4. Assembly time, once groundwork is complete: 1-2 hours.
Required assistance: 2 people
5. Any spare parts which may be required can be obtained directly from
your supplier

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail] •
www.hally-gally-spielplatzgeraete.de
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6. We hereby confirm that this item of play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail] •
www.hally-gally-spielplatzgeraete.de
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3. Delivery Contents (parts list with part numbers)
Table 3-1: Delivery Contents, in words
Pos. Quantity Element /
Description
Size O.K.
Missin
g
1 1 Trampoline L.: 1,25 m x B.: 1,25 m x H.:
16,5 cm
2 1 Installation frame
L.: 1,25 m x B.: 1,25 m x H.:
30 cm
1.2 In Symbols
Table 3-2: Delivery Contents, in symbols
Pos. Quantity Symbol
1 1 Art.-Nr. 20.02.116
L.: 1,25 m x B.: 1,25 m x H.: 16,5 cm
2 1
L.: 1,25 m x B.: 1,25 m x H.: 30 cm

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail] •
www.hally-gally-spielplatzgeraete.de
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4. Erection Instructions

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail] •
www.hally-gally-spielplatzgeraete.de
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Attention !!!
Attention !!!Attention !!!
Attention !!!
Handle with care!
Check for transport damages before and after unloading from Transporter!
Do not raise Trampoline on the inner rubber edging!

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail] •
www.hally-gally-spielplatzgeraete.de
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SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail] •
www.hally-gally-spielplatzgeraete.de
T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_02_116-01-en-000.doc - 11 -

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail] •
www.hally-gally-spielplatzgeraete.de
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SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail] •
www.hally-gally-spielplatzgeraete.de
T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_02_116-01-en-000.doc - 13 -

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail] •
www.hally-gally-spielplatzgeraete.de
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SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail] •
www.hally-gally-spielplatzgeraete.de
T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_02_116-01-en-000.doc - 15 -
A.z.Ar. Excavate.1,40 m x 1,40 m =
Trampoline/Foundation frame (1,25 m x 1,25 m)
G Drainage layer
O.K. Top-ground surface
PS Required space including safety zone
S: A - A View: A - A
TF ! Parting line 1 cm around the Trampoline / (shown in orange in
diagrams) !!
WH-Bor ! Connect trampoline to foundation frame
Zus.F.Pl. Provided upon request!
Wet pour tiles placed around trampoline
T.anh. ! Lifting trampoline to install or clean!
(1. Trampoline in natural ground surfacing)
Installing:
View A.z.Ar.
When lifting or lowering the trampoline pay attention that it is equally
lifted on all 4 outer corners!
The Trampoline must be installed evenly onto the foundation.
Cleaning:
After excavating the area on the folding hinge side has been done,
proceed as followed:
Lot ! OK.-
Tr.
Upper edge of Trampoline:
Install equally level.
Lot ! OK.-
FER./SER.
Upper edge of foundation:
Install equally level.
TAM Trampoline outer measurements
Pay attention that the parting line/joint is kept clean!
Styrofoam Place 1cm thick styrofoam in the area around the trampoline (max.
height of the styrofoam is the lower edge of outer rubber surfacing
on top of the trampoline!)
(view diagram)
Sand
(Granulat)
Fill the parting line/joint with sand or granulate!
(view diagram)

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail] •
www.hally-gally-spielplatzgeraete.de
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5. Post Installation Checks
If the equipment has not been installed safely, you must ensure that the
public is prevented from using it.
5.1 Marking filler depth
Labelling the posts to show the depth of material provided as fall protection
(i.e. loose filler).
5.2 The equipment has not been installed safely in the following cases:
Safe equipment installation is not complete.
The protective surface has not been installed yet.
Appropriate maintenance work cannot guarantee operational safety.
5.3 Removal of all assembly aids
Please make sure that all assembly aids have been removed from the playing
area. The equipment must not be approved for use until this check has been
made.
5.4 Information about inspection of the equipment before it is used for the
first time
There are no special inspection requirements to be met before the equipment
is used for the first time.
5.5Retighten bolts
After one week of play, please retighten all bolts again. Later upon respective
maintenance.

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail] •
www.hally-gally-spielplatzgeraete.de
T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_02_116-01-en-000.doc - 17 -
BMaintenance Instructions
Trampoline “Piccolo”
Art. 20.02.116

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail] •
www.hally-gally-spielplatzgeraete.de
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Revisionshistorie
Revision 0 – 2011-04-11
Maintenance instructions.
Revision 0 – 2011-04-11

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail] •
www.hally-gally-spielplatzgeraete.de
T:\PLAY\Play Installation Instructions\Installation Instructions 2012-2013\20_02_116-01-en-000.doc - 19 -
6. Introduction Maintenance
6.1General Information
This equipment should be installed, inspected, maintained and operated in ac-
cordance with EN 1176-7 guidelines.
Please note: Providing any necessary repairs are carried out, a piece of
play equipment that is inspected regularly cannot become so damaged
that it is dangerous.
Any spare parts which may be required can be obtained directly from your
supplier.
This equipment should only be assembled, maintained and repaired by
persons with the necessary expertise.
A copy of the inspection record should be given to the operator,
who must confirm receipt.
This maintenance instruction is based on the standard
“EN 1176-1:2008”.

SPOGG Sport-Güter GmbH •Schulstr. 27 •35614 Aßlar/Berghausen
[e-mail] •
www.hally-gally-spielplatzgeraete.de
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7. General Maintenance Information
7.1 Maintenance intervals
Maintenance intervals are based on average use. Please note that more frequent
inspections and/or maintenance are required if the play equipment is subject to
intensive use.
7.2 Inspection frequency
The frequency of inspections must be based on actual use. Factors that affect
frequency include vandalism, location (e.g. coastal proximity), air pollution and the
age of the equipment.
7.3 Maintenance products and procedures
All nuts and bolts are hot-dip galvanised or stainless steel. One of the
characteristics of stainless steel is that uncontrolled cold welding may occur when
the nuts are tightened. To prevent this, it is necessary to spray the nuts and bolts
with Teflon spray or another similar lubricant.
7.4 Spare parts
All spare parts must conform to the manufacturer’s specifications.
7.5 Identifying spare parts
All spare parts are listed in the parts list. The parts list follows the installation
requirements.
7.6 Special instructions for the disposal of individual equipment components
No special instructions are necessary for the disposal of individual equipment
components.
7.7 Special measures during the break-in period
No later than 2 weeks after assembly, all screwed connections should be
checked and tightened if necessary.
7.8 Drainage holes
All drainage holes should be kept clear.
7.9 Maintenance of protective surfaces
Surfaces providing fall protection must also be maintained regularly. It is
particularly important to maintain the correct level of loose surface material and
add more if necessary.