Halsey Taylor OVL Series User manual

1
OVLERQ*D OVLSRQ*D OVLESRQ*G OVLSERQ*G
97881C - (Rev. E - 4/07)
HALSEY TAYLOR OWNERS MANUAL
OVLTM Series Barrier-Free Water Coolers
Refrigerated Fountains with Back Panel
Figure 1 – OVL-II ER-Q Figure 2 – OVL-II SR-Q Figure 3 – OVLII SER-Q Figure 4 – OVL-II ESR-Q
Figure
1
2
3
4
Model
OVL-IIER-Q
OVL-IISR-Q
OVL-IISER-Q
OVL-IIESR-Q
Description
OVL-II Series - Extended Reach
OVL-II Series - Standard Reach
OVL-II Series - Dual Installation
OVL-II Series - Dual Installation
Reviewthese instructionsbefore beginninginstallation. Besure thatinstallation
conformstoall plumbing,electrical and otherapplicable codes.
When installation is complete, ensure these instructions are left in the plastic bag
providedinside theinstalledunitforfuture reference.
Serviceto beperformed byauthorizedservicepersonnelonly.
INSTALLER
NOTE: It is common practice to ground electrical hardware such as telephones, computers and other devices to
available water lines. This can, however, cause electrical feedback in the plumbing circuit, which results in an
“electrolysis” effect occurring in the fountain. This may result in water which has a metallic taste to it or has a
noticeable increase in the metallic content of the water.
When inspecting plumbing circuit, remember the line may be grounded some distance from the installation,
and may occur outside the building or area in which the unit is being installed.
This condition can be avoided (in most cases) by using recommended materials during installation. Any drain
fittings provided by the installer should be made of plastic which will electronically isolate the fountain from the
remainder of the building’s plumbing circuits.

2
OVLERQ*D OVLSRQ*D OVLESRQ*G OVLSERQ*G
97881C - (Rev. E - 4/07)
Figure 5 – Water Supply Connections
Installation Package
The components for installation are packed in three
separate boxes, regardless of the type of unit being
installed. The boxes contain the following:
Box No. 1: Wall Frame(s)
Box No. 2: Remote Chiller, SJ8-Q
Box No. 3: Fountain(s), Arm(s) and Panels
Additional materials, as noted in the Parts List, are also
shipped in these boxes.
Number Required
26990C
26988C
55836C
55991C
51546C
45396C
100322740560
160270508640
45400C
101570540560
51575C
110346220550
101637451550
161637308640
45398C
45683C
45682C
100023340560
161570808550
61314C
50986C
27006C
27342C
27000C
27344C
70861C
55840C
55839C
27002C
27338C
27004C
27340C
28328C
15005C
40045C
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
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22
23
24
PartsList
Bottom Cover - Standard Reach
Bottom Cover - Extended Reach
Push Arm Actuator
Push Arm Actuator - A.G.
Bubbler - S.S.
Bubbler - A.G.
Bubbler - EasyFlex (option)
Bubbler Gasket
Strainer Plate - S.S.
Strainer Plate - A.G.
Drain Gasket
PackingRing
DrainNut
FrictionRing
Drain Plug - S.S.
Drain Plug -A.G.
DrainTube
DrainTube
Waste Tube Gasket
SlipNut
Regulator
Regulator Holder
Basin - S.S.
Basin - A.G.
Basin - Galaxy Gray Marblyte (option)
Basin - Golden Sand Marblyte (option)
Basin - Black Onyx Marblyte (option)
Basin Liner - S.S.
Basin Liner - A.G.
Screw - #10-24 X 2.00
Top Plate - Actuator
Bottom Plate - Actuator
Extended Reach Arm - S.S.
Extended Reach Arm - A.G.
Standard Reach Arm - S.S.
Standard Reach Arm - A.G.
Regulator Mounting Bracket
Nut - Retaining
Hex Nut - Unplated
Item Part No. Description OVL-II
ER-Q See Fig.
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OVL-II
SR-Q OVL-II
SER-Q OVL-II
ESR-Q
NOTE:WATER FLOW
DIRECTION
BUILDINGWATER
INLET
SERVICESTOP
(NOTFURNISHED)
1/4"O.D.TUBE
WATERINLET
TOCOOLER
3/8"O.D.UNPLATED
COPPERTUBECONNECT
COLDWATER SUPPLY

3
OVLERQ*D OVLSRQ*D OVLESRQ*G OVLSERQ*G
97881C - (Rev. E - 4/07)
Parts List Continued
27008C
70856C
70854C
50198C
51667C
28327C
28326C
22797C
27886C
22799C
27888C
26958C
27890C
22795C
27892C
26833C
27894C
27026C
27896C
55996C
70683C
70682C
56092C
56159C
25
26
27
28
29
30
31
32
33
34
35
36
37
N-S
Reaction Bracket
Screw - #10-24 x .38 PHMS
Rod - Pivot
Bushing Snap
Bumper - Regulator Valve Assy
Arm - Regulator Activating
Arm - Regulator Adjustment
Upper Panel (OVL-II ER) - S.S.
Upper Panel (OVL-II ER) -A.G.
Upper Panel (OVL-II SR) - S.S.
Upper Panel (OVL-II SR) -A.G.
Upper Panel (OVL-II SER) - S.S.
Upper Panel (OVL-II SER) -A.G.
Upper Panel (OVL-II ESR) - S.S.
Upper Panel (OVL-II ESR) -A.G.
Lower Panel (OVL-II ER/SR) - S.S.
Lower Panel (OVL-II ER/SR) - A.G.
Lower Panel (OVL-II SER/ESR) - S.S.
Lower Panel (OVL-II SER/ESR) -A.G.
Strainer (Supplied with Chiller)
Union - 1/4”
Tee - 1/4”
Poly Tubing - 1/4” (Cut To Length)
Bubbler Nipple Assembly
Item Part No. Description See
Fig.
1
1
1
4
1
1
1
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OVL-II
ER-Q OVL-II SR-Q OVL-II
SER-Q OVL-II
ESR-Q
NOTE: S.S. means Stainless Steel
A.G. meansAztec Gold
N-S means not shown

4
OVLERQ*D OVLSRQ*D OVLESRQ*G OVLSERQ*G
97881C - (Rev. E - 4/07)
Figure 6 – OVL-II SER-Q Rough-In
Figure 7 – Rough-In Assembly
Dual-Station Mounting Frames
Models
OVL-II SER-Q – OVL-II ESR-Q
1. Cut a rectangular wall opening 37-1/2” (953 mm) W x
37-3/4” H (959 mm) and 4-1/2” (114 mm) above the
floor line (see Figure 7). The dimensions are required
to obtain proper rim and bubbler heights for
compliance with ANSI standard A117.1.
2. Reinforce the wall opening on all sides to adequately
support the water fountain. This reinforcement must
support up to 150 lbs. static load and provide a
means for securing the frame assembly in place.
NOTE: Building construction must allow for
adequate air flow on both sides and top of
remote chiller unit a minimum of 4” (102
mm) is required.
3. Install plumbing and electrical rough-ins.Ajunction
box for a (3) wire, 10 amp branch circuit is provided on
the inside of the chiller. (Standard 120 Volts, 60 Hz,
and single phase.)
4. Remove frames and related hardware from
packaging. Release the two shelf rods by cutting
cable ties. Attach the two frames together through the
upright supports with (4) 5/16” x 3/4” (19 mm) long
bolts and nuts (provided). Tighten securely.
REVERSEDCONFIGURATION:
HIGHERUNITONTHERIGHT
MAKESUREFRAME CONFIGURATIONMATCHES
THECOOLER TO BEINSTALLED
STANDARDCONFIGURATION:
HIGHERUNITONTHELEFT

5
OVLERQ*D OVLSRQ*D OVLESRQ*G OVLSERQ*G
97881C - (Rev. E - 4/07)
Legend
Item Description
A 1/4” O.D. Tube - Water Outlet Connection
B 3/8” O.D. Tube - Water Inlet Connection
C 1-1/4” O.D. Waste Tube
D Electrical Inlet on Chiller
Figure 8 – OVL-II SER-Q/OVL-II ESR-Q Rough-In Dimensions
5. Install the frame assembly squarely in wall opening
with frame upright support edges flush with the
finished wall face. Secure the frame to the wall
through holes with (12) 5/16” bolts or screws (not
provided). Tighten securely.
NOTE: Be sure that frame is squared in location. Do
not use less than required screw quantity
and size.
6. Attach the chiller shelf support rods to the right side
of the frame uprights at the second set of holes
counting from the bottom and to the shelf at the (2)
side holes. Line up the other shelf holes with the
frame bottom holes and fasten the assembly to the
wall opening using appropriately sized screws or
bolts and nuts (not provided).
MODEL OVL-SER SHOWN
MODEL OVL-ESR

6
OVLERQ*D OVLSRQ*D OVLESRQ*G OVLSERQ*G
97881C - (Rev. E - 4/07)
Figure 9 – OVL-II ER-Q/OVL-II SR-Q Rough-In
Figure 10 – Rough-In Assembly
Single-Station Mounting Frames
Models
OVL-II ER-Q – OVL-II SR-Q
1. Cut a rectangular wall opening 18-3/4”
(475 mm) W x 37-3/4” H (959 mm) and 4-1/2” (114 mm)
above the floor line (see Figure 10). The dimensions
are required to obtain proper rim and bubbler heights
for compliance with ANSI standard A117.1.
2. Reinforce the wall opening on all sides to adequately
support the water fountain. This reinforcement must
support up to 150 lbs. static load and provide a
means for securing the frame assembly in place.
NOTE: Building construction must allow for adequate
air flow on both sides and top of remote
chiller unit. Minimum of 4” (102 mm) is
required.
3. Install plumbing and electrical rough-ins.Ajunction
box for a (3) wire, 10 amp branch circuit is provided on
the inside of the chiller. (Standard 120 Volts, 60 Hz,
and single phase.)
4. Remove frame and related hardware from
packaging. Release the two shelf rods by cutting
cable ties.

7
OVLERQ*D OVLSRQ*D OVLESRQ*G OVLSERQ*G
97881C - (Rev. E - 4/07)
5. Install the frame squarely in wall opening with frame
upright edges flush with the finished wall surface.
Place shelf inside frame and line up the (2) holes on
each. Insert loose ends of rods into holes on sides of
shelf panel. Using appropriately sized screws or bolts
Legend
Item Description
A 1/4”O.D.Tube-Water OutletConnection
B 3/8”O.D. Tube- WaterInletConnection
C 1-1/4”O.D. WasteTube
D ElectricalInletonChiller
Figure 11 – OVL-II ER-Q/SR-Q Rough-In Dimensions
(not provided), fasten the shelf and frame to the
bottom of wall opening. Secure the frame sides and
top to the wall opening using (10) 5/16” bolts or
screws (not provided).
NOTE: Be sure that frame is squared in location. Do
not use less than the required screw quantity
and size.
MODEL OVL-ER MODEL OVL-SR

8
OVLERQ*D OVLSRQ*D OVLESRQ*G OVLSERQ*G
97881C - (Rev. E - 4/07)
5. Install fountain. Remove access cover plate on
underside of fountains and SAVE the screws. Mount
the fountains to the upper panel and frame with
(4) 5/16” x 3/4” (19mm) long bolts and nuts provided.
Tighten securely.
6. Connect the fountain drain waste tube to the
building sanitary sewer system. Connection should
be made in compliance with local plumbing code
requirements. (Note: Plumbing trap is not included
with the fountain).
7. Make connection between remote chiller outlet tube
and fountain(s). Outlet port is marked on the chiller
(1/4” O.D. copper tube). Install a 1/4” union/tee
(provided) on the marked chiller outlet port. Insert the
1/4” poly tubing coming from the fountain(s) into the
union/tee. Turn on water supply and check for leaks.
REQUIREDTOOLSAND MATERIALS
These tables show special tools and/or additional
materials (not provided) which are necessary to complete
installation of these units:
Special Tools
Item Description Quantity
NONE
Additional Materials
Item Description Quantity
1 Unplated copper inlet pipe
2 ServiceStop
OVL-IIER-Q/SR-Q/SER-Q/ESR-Q INSTALLATION
1. Assemble and place frame in wall as shown on
preceding pages.
2. Install chiller: Remove front panel of chiller. Remove
and discard cardboard inner pack from between
compressor and side panel. Slide chiller onto the
shelf and position it to the left within the guides on the
shelf.
NOTE: Building construction must allow for
adequate air flow on both sides, top and
back of chiller. A minimum of 4” (102mm) on
both sides and top is required. See chiller
installation for additional instructions.
3. Make water supply connections. Inlet port is marked
on the chiller (1/4” O.D. copper tube). Bend the copper
tube (provided) at an appropriate length from the
chiller to opening in frame. Install the in-line strainer
(provided with chiller) by pushing it in until it reaches a
positive stop, approximately 3/4” (19mm) on the
marked chiller inlet port. Attach an unplated and
deburred copper water inlet line and a service stop
(not provided) to the chiller. Turn on the water supply
and flush the line thoroughly.
4. Hang the upper panel on the mounting frame
hanger. Align holes in the panel with the holes in the
mounting frame. Be sure that panel is engaged with
hanger at top of frame before releasing it.
Note: With OVL-II SER-Q or OVL-II ESR-Q models, the
standard reach fountain must be mounted at the
upper position on panel.
Figure 12 – Chiller Installation
Figure 14 – Fountain Installation
Figure 13 – Upper Panel Installation

9
OVLERQ*D OVLSRQ*D OVLESRQ*G OVLSERQ*G
97881C - (Rev. E - 4/07)
DO NOT SOLDER tubeswhile
inserted into the strainer as
damage to o-rings may result.
8. These products are designed to operate on 20-105
PSIG supply line pressure. If inlet pressure is above
105 PSIG, a pressure regulator must be installed in
the supply line.
Anydamagecausedbyconnecting
these products to a supply line with
pressurelowerthan20PSIGor
higherthan105PSIGISNOT
coveredunderwarranty.
9. Make electrical connections to the chiller. See
chiller instructions.
10. Check stream height from bubbler. Stream height is
factory set at 35-40 PSI. If supply pressure varies
greatly from this, remove items 2, 19, and 20 (push
arm and the bottom and the top actuator plates –
Figure 20) by removing the screws holding assembly
together and adjust the screw on the regulator (Item
14 – Figs. 21& 22). Clockwise adjustment will raise
stream height and counterclockwise movement will
lower stream height. For best adjustment, stream
height should be approximately 1-1/2” (38mm) above
the bubbler guard. (See Figure 16).
11. Mount lower panel. Loosen the two (2) #10-24 x 5/8”
(16mm) screws at frame bottom lip. Slide upper
tongue of lower panel under lower edge of already
installed upper panel. Tighten previously loosened
screws securely.
12. Replace bottom access panel to fountain basin
using screws provided. Tighten securely.
Figure 15 – Lower Panel Installation
Figure 17 – OVL-II ER-Q/SR-Q Tube Routing
Figure 16 – Stream Height
Figure 18 – OVL-II SER-Q/ESR-Q Tube Routing
CHILLER
INLET
34
37
CHILLER
OUTLET
35
37- TO
BUBBLER
CHILLER
INLET
34
37
CHILLER
OUTLET
36
37- TO
BUBBLER
37

10
OVLERQ*D OVLSRQ*D OVLESRQ*G OVLSERQ*G
97881C - (Rev. E - 4/07)
TROUBLESHOOTING&MAINTENANCE
Orifice Assembly: Mineral deposits on orifice can cause
water flow to spurt or not regulate. Mineral deposits may
be removed from the orifice by poking with a small round
file not over 1/8” diameter, or using a small diameter wire.
DO NOT file or cut orifice
material.
Stream Regulator: If orifice is clean, regulate flow as in
Step 10 of the installation instructions. If replacement is
necessary, see parts list for correct regulator part number.
Actuation of Quick Connect Water Fittings: Cooler is
provided with lead-free connectors which utilize an o-ring
water seal. To remove tubing from the fitting, relieve water
pressure, push in on the gray collar while pulling on the
tubing. (See Figure 19) To insert tubing, push tube
straight into fitting until it reaches a positive stop (approxi-
mately 3/4”).
To preserve the quality and keep
thisAZTEC GOLD finish clean and
spot free, clean this surface with
only mild detergent or window
cleaner and polish with a soft
cloth. DO NOT use any abrasive
cleaners or harsh chemicals.
They WILL damage the finish!
Figure 19 – Quick Connect Fittings
Figure 21 – Regulator Mounting Mechanism
Figure 20 – Push Arm Mechanism
28
22
29
26
Stream HeightAdjustment
30
29
26
31
25
27

11
OVLERQ*D OVLSRQ*D OVLESRQ*G OVLSERQ*G
97881C - (Rev. E - 4/07)
Figure 22 – Regulator Assembly
Figure 23 – Fountain Assembly - Side View
23
14
24
REGULATORMOUNTINGBRACKET
15
7
18
10
6
5
See Fig. 20
3, 4
16
21
See Fig. 22
32
8
17
12
13
9
1
See Fig. 21
8
11
33

12
OVLERQ*D OVLSRQ*D OVLESRQ*G OVLSERQ*G
97881C - (Rev. E - 4/07)
2222CAMDEN COURT
OAKBROOK,IL 60523
630.574.3500
PRINTEDINU.S.A. FOR PARTS CONTACT YOUR LOCAL DISTRIBUTOR OR VISIT OUR WEBSITE WWW.HALSEYTAYLOR.COM