Hamach HR 3000 RVS User manual

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HR 3000 RVS
Spray gun cleaner
Manual
As of December 2022
(Subject to technical changes)
English, Dtuch German
II 2G Exh IIB T4 Gb
In accordance with EU standard 2014/34/EU

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Manual for HR 3000 Automatic spray gun cleaner
Contents
ENGLISH
INTRODUCTION .........................................................................................................................5
1.0 General................................................................................................................................5
1.1 Safety ....................................................................................................................................5
1.2 Personal protective equipment.................................................................................................6
1.3 Place of use............................................................................................................................7
1.4 Intended use..........................................................................................................................7
1.5 Disclaimer ..............................................................................................................................7
1.6 Transport ...............................................................................................................................7
1.7 Copyright ...............................................................................................................................7
1.8 Product overview....................................................................................................................7
1.9 Dimensions ............................................................................................................................8
1.10 Equipment identification plate/type plate..................................................................................8
2. Installation ............................................................................................................................8
2.1 Preparation ............................................................................................................................8
2.2 Adjustment options.................................................................................................................8
2.3 Safety instructions ..................................................................................................................9
3. Using the machine ................................................................................................................9
3.1 Preparation ............................................................................................................................9
3.2 Control panel........................................................................................................................10
3.3 Adjustment options...............................................................................................................11
3.3.1 Transferring clean thinner .................................................................................................11
3.3.2 Automatic cleaning of suction cup guns (cup dismantled)....................................................11
3.3.3 Automatic cleaning of gravity feed guns (cup mounted) ......................................................12
3.3.4 Automatic cleaning of gravity feed guns (without cup) ........................................................12
3.3.5 Manual post-cleaning ........................................................................................................12
3.3.6 Semi-automatic post-cleaning in the cleaning tank..............................................................13
4.0 Maintenance .....................................................................................................................13
4.1 Regular inspection ................................................................................................................13
4.2 Regular maintenance ............................................................................................................14
4.3 Errors and troubleshooting ....................................................................................................14
4.4 Spare parts list .....................................................................................................................14
5Technical documentation.....................................................................................................14
5.1 Technical data ......................................................................................................................14
5.2 Risk assessment ...................................................................................................................14
5.3 EC Declaration of Conformity.................................................................................................15
DUTCH
VOORWOORD...........................................................................................................................16
1.0 Algemeen ..........................................................................................................................16
1.1 Veiligheid .............................................................................................................................16
1.2 Persoonlijke beschermingsmiddelen .......................................................................................17
1.3 Inzetplaats ...........................................................................................................................18
1.4 Beoogd gebruik ....................................................................................................................18
1.5 Disclaimer ............................................................................................................................18
1.6 Vervoer................................................................................................................................18
1.7 Auteursrecht ........................................................................................................................18
1.8 Productoverzicht...................................................................................................................18
1.9 Afmetingen ..........................................................................................................................19
1.10 Identificatieplaatje apparaat/typeplaatje ................................................................................19
2. Installatie............................................................................................................................19
2.1 Voorbereiding.......................................................................................................................19
2.2 Instelmogelijkheden..............................................................................................................19
2.3 Veiligheidsinstructies.............................................................................................................20
3. Toepassing ..........................................................................................................................20
3.1 Voorbereiding.......................................................................................................................20
3.2 Bedieningspaneel..................................................................................................................22

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3.3 Instelmogelijkheden...........................................................................23
3.3.1 Oppompen van schone verdunner .....................................................................................23
3.3.2 Automatische reiniging van zuigbekerpistolen (gedemonteerde beker).................................23
3.3.3 Automatische reiniging van vloeibekerpistolen (gemonteerde beker)....................................23
3.3.4 Automatische reiniging van vloeibekerpistolen (zonder beker) .............................................24
3.3.5 Handmatige nareiniging ....................................................................................................24
3.3.6 Halfautomatische nareiniging in de reinigingstank...............................................................24
4.0 Onderhoud ........................................................................................................................26
4.1 Regelmatige controle ............................................................................................................26
4.2 Periodiek onderhoud .............................................................................................................26
4.3 Storingen en probleemoplossing ............................................................................................26
4.4 Lijst van reserveonderdelen...................................................................................................27
5 Technische documentatie ....................................................................................................27
5.1 Technische specificaties ........................................................................................................27
5.2 Risicobeoordeling..................................................................................................................27
5.3 EG Conformiteitsverklaring ....................................................................................................27
GERMAN
VORWORT ................................................................................................................................28
1.0 Allgemein ..........................................................................................................................28
1.1 Sicherheit.............................................................................................................................28
1.2 Persönliche Schutzausrüstung................................................................................................30
1.3 Einsatzort.............................................................................................................................30
1.4 Verwendungszweck ..............................................................................................................30
1.5 Haftungsausschluss ..............................................................................................................30
1.6 Transport .............................................................................................................................30
1.7 Urheberrecht ........................................................................................................................30
1.8 Produktübersicht ..................................................................................................................30
1.9 Abmessungen.......................................................................................................................31
1.10 Geräteidentifikationsplakette/Typenschild ...................................................................................31
2. Installation .........................................................................................................................31
2.1 Vorbereitung ........................................................................................................................31
2.2 Einstellmöglichkeiten.............................................................................................................32
2.3 Sicherheitshinweise...............................................................................................................32
3. Anwendung .........................................................................................................................32
3.1 Vorbereitung ........................................................................................................................32
3.2 Schalttafel............................................................................................................................34
3.3 Einstellmöglichkeiten.............................................................................................................35
3.3.1 Umpumpen von sauberer Verdünnung ...............................................................................35
3.3.2 Automatische Reinigung von Saugbecherpistolen (abmontierter Becher) ..............................35
3.3.3 Automatische Reinigung von Fließbecherpistolen (montierter Becher) ..................................36
3.3.4 Automatische Reinigung von Fließbecherpistolen (ohne Becher) ..........................................36
3.3.5 Manuelle Nachreinigung ....................................................................................................36
3.3.6 Halbautomatischen Nachreinigung im Reinigungsbecken.....................................................36
4.0 Wartung ............................................................................................................................38
4.1 Regelmäßige Kontrolle ..........................................................................................................38
4.2 Regelmäßige Wartung...........................................................................................................38
4.3 Fehler und Fehlerbehebung...................................................................................................38
4.4 Ersatzteilliste ........................................................................................................................39
5 Technische Dokumentation .................................................................................................39
5.1 Technische Daten .................................................................................................................39
5.2 Risikobewertung ...................................................................................................................39
5.3 EG Konformitätserklärung .....................................................................................................39
POLISH
WSTĘP......................................................................................................................................40
1.0 Informacje ogólne.......................................................................................................................40
1.1 Bezpieczeństwo ....................................................................................................................40
1.2 Środki ochrony indywidualnej ................................................................................................42
1.3 Miejsce użytkowania .............................................................................................................42

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1.4 Przeznaczenie.................................................................................... 42
1.5 Zastrzeżenie .........................................................................................................................42
1.6 Transport .............................................................................................................................42
1.7 Prawa autorskie....................................................................................................................42
1.8 Przegląd produktu.................................................................................................................42
1.9 Wymiary ..............................................................................................................................43
1.10 Tabliczka identyfikacyjna/znamionowa ...................................................................................43
2. Instalacja.............................................................................................................................43
2.1 Przygotowanie......................................................................................................................43
2.2 Opcje ustawień.....................................................................................................................43
2.3 Instrukcje zachowania bezpieczeństwa...................................................................................44
3. Obsługa urządzenia ............................................................................................................44
3.1 Przygotowanie......................................................................................................................44
3.2 Panel sterowania ..................................................................................................................46
3.3 Opcje ustawień.....................................................................................................................47
3.3.1 Przenoszenie czystego rozcieńczalnika ...............................................................................47
3.3.2 Automatyczne czyszczenie pistoletów z przyssawkami (przyssawka zdemontowana) .............47
3.3.3 Automatyczne czyszczenie pistoletów z grawitacyjnym podawaniem lakieru (z założonym
zbiornikiem) .....................................................................................................................................48
3.3.4 Automatyczne czyszczenie pistoletów z grawitacyjnym podawaniem lakieru (bez pojemnika) 48
3.3.5 Ręczne czyszczenie końcowe .............................................................................................48
3.3.6 Półautomatyczne czyszczenie końcowe w zbiorniku czyszczącym .........................................48
4.0 Konserwacja ......................................................................................................................49
4.1 Regularne przeglądy .............................................................................................................49
4.2 Regularna konserwacja .........................................................................................................49
4.3 Błędy i rozwiązywanie problemów..........................................................................................50
4.4 Lista części zamiennych ........................................................................................................50
5 Dokumentacja techniczna ....................................................................................................50
5.1 Dane techniczne ...................................................................................................................50
5.2 Ocena ryzyka........................................................................................................................50
5.3 Deklaracja zgodności ............................................................................................................51

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INTRODUCTION
EMM would like to thank you for your confidence in our products. You have made a good choice.
The HR 3000 RVS is made entirely of stainless steel, is robust and of high-quality and, if properly
maintained, guarantees safe and trouble-free operation for many years to come.
To ensure safe and trouble-free operation, it is important that you read this manual carefully and keep it
within reach close to the machine at all times.
It is important to read through the entire manual before using the machine for the first
time.
In the event of any malfunctions of the machine or ambiguities about the manual, please contact:
EMM International BV
Bohemenstraat 19
8028 SB Zwolle
E-mail: [e-mail]
Tel: [phone]
We are happy to help you install, operate and maintain the HR 3000 safely.
This manual is part of the HR 3000 and contains all the necessary information for correct use, installation
and maintenance of the HR 3000 RVS and must, therefore, be available and legible at all times.
The operator must obey the local regulations concerning the processing of substances which could result in
potentially explosive atmospheres, f.i. ATEX directive 99/92/EC.
1.0 General
1.1 Safety
The HR 3000 RVS is approved solely for the automatic and/or manual cleaning of spray guns.
Cleaning spray guns and their accessories with buildup of conventional paint systems is carried out
exclusively with solvent-based cleaning fluids (cellulose thinners) or cleaning fluids specified for
this purpose.
The HR 3000 is operated with solvent-based cleaning liquids. Incorrect operation, non-observance of the
operating instructions or an unsafe installation location can, therefore, lead to a risk of deflagration or
explosions.
WARNING:
We recommend that the HR 3000 be connected to a mechanically forced ventilation system with a
minimum extraction rate of 700 m³/hour.
The HR 3000 is subject to the following explosion-proof
Marking Equipment: II 2G Exh IIB T4 Gb according to ATEX 2014/34/EU.
Zone 1 is created during the cleaning process and as long as there is liquid in the work
area. Zone 2 is expected to be within 1.5m of the HR 3000 during cleaning.
IMPORTANT NOTICE!
The HR 3000 is supplied with an earthing cable.
Before each use, we recommend that you check that the earthing cable has been connected to an earthing
potential by an electrician. The connections must be secured and self locking to as not to become loose
and it must not corrode.
Danger to life! If the HR 3000 is not properly earthed, there is a risk of static discharge
and thus an uncontrolled deflagration or explosion!

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Both a manufacturer’s type plate (top right) and a sticker with warning notices for
safety handling (on the control panel) are attached to the HR 3000.
All missing warning notices or the type plate must be replaced immediately!
The machine may no longer be used without warning notices or a missing type plate!
A manufacturer’s type plate is attached to the HR 3000, as well as a sticker with the following safety signs
in accordance with ASR A1.3:
Symbol
Meaning
Fire, naked flames and smoking prohibited
Precaution statement P 210:
Keep away from heat, hot surfaces, sparks, open flames
and other ignition sources. Smoking prohibited
Do not extinguish with water
Warning of explosive atmosphere
Use respiratory protection
Wear eye protection
Use solvent-resistant gloves
Other important information:
1. Before each use, check that the hoses (except for the drain hose) have been inserted deep into
the containers.
2. Check on a regular basis that the edges of the containers cannot damage the hoses.
3. Check the level in the containers on a regular basis in order to prevent the solvents from
overflowing.
4. Leaks or spills of solvents must immediately be absorbed or wiped up
5. In the event of a fault, switch off the device and the associated compressed air and exhaust air
lines immediately and inform your supplier
6. Ensure that the environment and the workplace itself are kept clean
7. Always wear dissipative personal protective clothing (Section 1.2)
EMM accepts no liability or warranty for any damage caused by non-observance of the manual.
1.2 Personal protective equipment
The user or the operators of the HR 3000 must wear dissipative personal protective clothing according to
the specifications of the safety data sheet (MSDS) of the cleaning fluid used.
-EN 166 certified safety glasses
-EN 374-3 certified gloves

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-EN 1149-1, 2, 3 and EN 13034 certified anti-static clothing
-EN 405 certified filter mask A2
-Anti-static safety shoes (minimum S1)
1.3 Place of use
The HR 3000 must be installed on a flat, absolutely level surface.
The space (location) must be well ventilated in accordance with hazard classification EN 60079-1-2016.
It is recommended that the unit be connected to an extraction duct with a separate, approved fan or
mechanical forced ventilation with an extraction volume of 700 m³/sec. so that, for example:
-Zone 1 at a distance of up to 0.5 m around the machine
-Zone 2 from a distance of 1.5 m around the machine are covered in accordance with the local
regulations
1.4 Intended use
The HR 3000 RVS is approved for automatic and/or manual cleaning of spray guns only. Cleaning of spray
guns and their accessories with buildup of conventional paint systems is carried out exclusively with
solvent-based cleaning fluids (cellulose thinners) or specified cleaning fluids from gas groups IIA & IIB.
1.5 Disclaimer
EMM rejects all claims and their consequences arising from negligence or non-observance of these
operating instructions.
1.6 Transport
The HR 3000 is shipped in a shipping box marked “RISK OF BREAKAGE” and “DO NOT TILT” on the pallet.
The HR 3000 can be easily set up by 2 people with a means of transport/forklift truck.
1.7 Copyright
The right to change the contents of this manual may be performed solely by the author in accordance with
Section 39 of the German Copyright Act (UrhG).
1.8 Product overview
-The HR 3000 is an innovative, fully pneumatic washer. The HR 3000 is made entirely of stainless
steel and has hoses for transferring the solvent and powder-coated instrument levers on the front
of the control panel.
-The HR 3000 is equipped with a diaphragm pump.
-The machine uses a Venturi principle for manual cleaning. Clean cleaning fluid is sucked in from a
container (not included in the package delivered) in the lower part of the machine.
-The used, soiled cleaning fluid is then drained via the cleaning tank into a second container (empty
recipient with filling opening in accordance with DIN 61, included in the package delivered).
-Harmful gases and vapours that can form in the upper and lower part of the HR 3000 must be
extracted by a mechanical forced suction with an extraction volume of 700 m³/h.
-The lid of the cleaning tank must always be closed during the automatic washing process. A safety
valve immediately stops the feed pump if the lid of the cleaning tank is not closed or is being
opened.
-The following can be operated from the control panel on the front:
- Activating the supply to the atomiser
- Activating the supply from the clean thinner
- Activating/deactivating automatic washing process
- Setting the timer for the cleaning process
- After the washing process has finished, switching on the final manual cleaning
- Pumping up clean solvent
- EMERGENCY STOP

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1.9 Dimensions
Dimensions of the machine: (HxDxW):1580 x 600 x 840 mm
Weight 70 kg.
1.10 Equipment identification plate/type plate
Each spray gun cleaner has a type plate at the top right
of the machine with the following information:
-Manufacturer’s code.
-Name and address of the manufacturer.
-Model designation.
-Serial number.
-CE marking
The information on this plate must be given for all
service requests or orders of spare parts.
CE EX symbol II 2G EXh IIB T4 Gb
2. Installation
All of the following installation, adjustment and test procedures must be carried out
solely by qualified people. This guarantees that the work is carried out in accordance
with the safety regulations of the relevant directives.
2.1 Preparation
The HR 3000 is shipped in a shipping box marked “RISK OF BREAKAGE” and “DO NOT TILT” on the pallet.
The HR 3000 can be easily set up by 2 people using a means of transport.
Dimensions of the machine: (HxDxW):1580 x 600 x 840 mm –Weight 70 kg.
Packaging must be removed and disposed of in accordance with the locally valid waste regulations.
-The machine must be connected by a qualified electrician with the attached earthing cable
(green/yellow) from the earthing screw to the corresponding earthing point of the building
(equipotential bonding rail) or to securely earthed metallic parts. The connection must be secured
so as not to become loose and it must not corrode.
-Connect a possible steam extraction pipe to a suitable exhaust system with sufficient pipe
diameter, with the bend to the horizontal as close as possible to the spray gun cleaner.
-Use Teflon tape to connect the hose to the compressed air inlet of the blow-out gun.
-Warning! The maximum air pressure in the connection must be limited to 9 bar. If the air pressure
at the installation site is set to a higher pressure, a filter/regulator unit must be connected
upstream with a pressure gauge in order to set the air pressure to an operating pressure of 4 –
5 bar.
-Place the supplied empty 20 l container to the right in the collection vessel at the bottom part of
the HR 3000. Now insert the 3 black flexible hoses into this container. This container is designed to
absorb dirty thinner. The thinner hose with the filter must always be inserted all the way down into
the container and must not have any bends or kinks.
-Now place a full 20 l container of clean thinner to the left in the collection vessel of the bottom
part and insert the 2 grey flexible hoses and the 2 transparent hoses into the thinner in the
container. Ensure that the hoses are not bent or kinked and that all the hoses are in contact with
the bottom of the container.
-Regularly clean the canister with the dirty solvent, otherwise the filters may quickly clog up due to
paint residues.
-Make sure that thinner does not leak or contaminate the factory floor (overflowed thinner must be
removed immediately with an absorbent material).
-Now close the bottom part of the spray gun cleaner with the cover panel.
-Before using the machine, familiarise yourself with the HR 3000, the manual and how it works.
2.2 Adjustment options
-Transferring clean thinner
-Automatic cleaning of suction-cup guns (cup removed)
-Automatic cleaning of gravity feed spray guns (mounted cup)
-Automatic cleaning of gravity feed spray guns (no cup)
-Manual post-cleaning
-Semi-automatic post-cleaning in the cleaning tank

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2.3 Safety instructions
The following individual parts must not be modified or removed. They must always be kept in good
condition.
-The timer stops immediately once the lid of the cleaning tank is opened. This ensures that no
accident can occur due to solvents sprayed by the operator.
-The safety valve control rod automatically shuts off the supply of the solvent if the operator opens
the lid of the cleaning tank without first turning off the timer.
-The lower front door must always be closed during operation
-The removal of the earthing cable or disconnecting the connection to the machine or the earth.
2.4 The following measures must be taken in the rooms in which the HR 3000 has been set up
before it is put into operation for the first time.
- Suitable fire extinguishers (CO2 or BC powder) must be installed within easy reach.
Underneath, portable fire extinguishers must be available according to the fire extinguishing
regulations of the local fire brigade. The installed fire extinguishers must be checked regularly by
an authorized person or institution and must always be kept in a clean condition.
- It is forbidden to use water to extinguish fire. Burning materials can
Combined with water, emit noxious or combustible gases or increase the temperature of the
seat of the fire.
- The extinguishing of fires can be found in the local fire protection regulations or man
notify the local fire department in an emergency.
- Escape routes must not be obstructed around the installation site of the HR 3000 in order to
to be able to leave the endangered area quickly in dangerous situations.
3. Using the machine
3.1 Preparation
-Before using the machine, familiarise yourself with the HR 3000, the manual and how it operates.
-During the cleaning process, it is necessary that the existing suction be switched on.
-The HR 3000 was developed exclusively for cleaning spray paint guns where paint from
conventional paint systems has stuck on to the individual parts and smaller objects.
-The HR 3000 must only be operated by people, who have carefully read and fully understood
these instructions.
-The HR 3000 must only be operated by healthy, qualified people, who have been properly
instructed.
-Do not drill holes in the HR 3000 or machine the surface of the HR 3000 with spark-generating
tools.
-Only cellulose thinners may be used for cleaning.
-Do not use chlorinated solvents or those containing fluorocarbons, such as trichloroethylene,
methyl chlorides or similar halogenated hydrocarbon-based substances.
-It is important to check that the solvent is not corrosive before changing the cleaning fluid. Stop
the cleaning process immediately and replace the cleaning agent if there are signs of
decomposition on the hoses or corrosion on the storage grate or in the cleaning tank.
-Should the skin or eyes nevertheless come into contact with the cleaning agents used, immediately
rinse the affected area under running water.
-Before each use of the HR 3000, check it in accordance with the safety regulations.
-It is important to check that the solvent is not corrosive before changing the cleaning fluid. Stop
the cleaning process immediately and replace the cleaning agent if there are signs of
decomposition on the hoses or corrosion on the storage grate or in the cleaning tank.
-The HR 3000 must be installed in a well-ventilated space (with inlet and exhaust ventilation) at a
suitable distance (≥ 1.5 m) from sockets, light switches, lights and other ignition sources.
-Before each use, check that the supply and suction hoses are inserted into the respective
containers in the bottom of the machine. Make sure that the hoses are not bent or kinked too
much and also check them regularly for damage and potentially replace them immediately.
Regularly check that the suction hose is always sufficiently immersed in the solvent to prevent the
pump from running dry.

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-Do not run the diaphragm pump without liquid or without having fresh
thinner in the container.
-If the diaphragm pump makes noises or is working louder than normal, immediately check whether
there is too little fresh solvent in the container or the hose is not inserted far enough. If necessary,
replace with a full canister of fresh thinner.
-The paint stop filter on the black hose must be cleaned regularly.
-The safety valve’s control rod must be cleaned regularly to remove paint buildup.
-Regularly clean the work surface and the steam extraction connection.
-Note that there must be at least 5 litres of solvent in the right container.
-If the solvent in the right container has been used for several cleaning cycles, it must be replaced.
Dirty solvents can be regenerated with a special distiller or sent to an authorised disposal company
for disposal or reconditioning.
-If the machine will not be used for several months, flush the inside and hoses twice with clean
solvent. To do this, switch the diaphragm pump to refilling mode using the timer. Then switch off
the pump and remove the dirty thinner from the container
-Check and clean spray gun cleaning tips if necessary, should the parts not have been rendered
clean enough.
-Spray guns, lids and cups that are cleaned in the automatic spray gun cleaner may be attached
only to the nozzles and holders intended for this purpose, as shown in the symbols.
3.2 Control panel
8
9
10
19 18
18
11
20
7
2
3
1
5
4
4
6
21
21
1. Central valve, for post-
cleaning recirculation.
2. Timer for the cleaning
process.
3. Post-cleaning button
4. Solvent supply hose to brush.
5. Pump switch.
6. Cleaning tank door.
7. Cleaning brush
8. Double diaphragm pump.
9. Pressure regulator.
10. Drain hose.
11. Suction hose with filter
12. Grate for manual cleaning.
13. Nozzle cone for cleaning.
14. Gun holder for cleaning.
15. Safety valve.
16. Holder for individual parts of
the spray gun.
17. Earthing cable connection
point
18. Container for dirty solvent.
19. Container with clean thinner.
20. 2 x cover flap dampers.
21. Air blow gun
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17
15
12 13 14 16