Hamilton Manufacturing Corporation RNS-CCT User manual

Document#101-0193 1 11/21/07
RNS-CCT /DRS-CCT
Manual

Document#101-0193 2 11/21/07
TABLE OF CONTENTS
I. INTRODUCTION...................................................................................................4
II. INSTALLATION....................................................................................................5
Mounting .......................................................................................................................................... 5
Electrical .......................................................................................................................................... 5
III. OPERATION........................................................................................................6
IV. PROGRAMMING ................................................................................................7
NETWORKSETTINGS ........................................................................................................... 7
PAYOUTS............................................................................................................................... 10
OPTIONS ............................................................................................................................... 10
SPECIALSTATUSDISPLAYMESSAGES ............................................................................ 11
eDEVICE NOT FOUND ........................................................................................................ 11
NOETHERNET LINK ........................................................................................................... 11
DAN NOT CONNECTED ..................................................................................................... 11
V. VALIDATOR MOUNTING ................................................................................12
STAMountingInstructions .............................................................................................................. 12
STA/StackerMounting ................................................................................................................... 13
Coinco®/Mars®MountingInstructions........................................................................................... 14
Coinco®PartsLayout .................................................................................................................... 15
Mars®Parts Layout ....................................................................................................................... 16
PartsIndex ..................................................................................................................................... 17
VI. PARTS .................................................................................................................18
APPENDIXA ......................................................................................................... 19
APPENDIX B ......................................................................................................... 20
APPENDIX C......................................................................................................... 21
APPENDIX D......................................................................................................... 22
APPENDIX E ......................................................................................................... 23
LIMITED WARRANTY AGREEMENT
OF HAMILTON MANUFACTURING CORP.................................................................. 24

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ABOUT THIS MANUAL
Thismanualwillprovide theoperatorwithimportant information aboutinstallingandmaintaining theCCT.
Generalinformationisprovidedforthehopper, validator,stackerandcontroller.However,if additional infor-
mationisneeded for thesecomponents,pleaserefer totheappropriatemanual.Toobtainassistance from the
manufacturer,please call(800) 837-5561 or(419) 867-4858.
When calling for assistance, it is very important to have serial numbers readily available. Please record
these numbers in the spaces provided. It is important to account the serial numbers for each hopper.
CCTSerial#_____________________________________________
Validator Serial #_________________________________________
HopperSerial#___________________________________________
CardReaderSerial #____________________________________
Stacker Serial #___________________________________________
Controller Serial#________________________________________
Key/Lock #______________________________________________
Pleasecompletethewarranty card,whichwasincluded with yourchanger,and return ittothemanufacturer.

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I. INTRODUCTION
TheHamiltonmodel RNS-CCTis a singlerear-load changer designedto accept creditcards or Hamilton
CustomerValueCards todispense tokens. Itprovides a cost effectivewayfor the carwashoperator to
allowhis customerstouse creditcards to purchasecar washservicesin thebays oratthe vacuumswithout
havingtoinstallcardreadersateachof theselocations. This machineworks exclusivelywith theHamilton
DataAccessNetworkand itsassociated components.

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II. INSTALLATION
NOTE:It isveryimportant to readand understand allof these instructions
before attempting installation. HAMILTON WILL NOT BE RESPONSIBLE
FORINJURYDUETOIMPROPER INSTALLATION.
Mounting
1. DURING INSTALLATION,REMOVEALLMAJOR COMPONENTS FROM
THECHANGER.
2. Cut anopeningin thewallmeasuring a minimumof34-5/8"Hx 9"Wfor RNS,34-
3/4" H x 18-1/8" W for DRS.
3. Caulk aroundtheoutside edgeofthe opening.
4. Place thecabinetintheopeningandpress untilthe flangeisflushonallsides.
5. Fasten thecabinetby boltingorwelding a 2"angleiron onbothsides ofthecabinet.
Hamilton will not be responsible for injury due to improper installation.
FACEPLATE: 38 5/8" H x 12" Wfor RNS, 38 1/4" H x 21 5/8" Wfor DRS.
Reference Appendix (D & E on pages 22 & 23)
Electrical
Thischanger isoperated on120 VAC, 60Hz.Thischanger uses a 5AMPCIRCUITBREAKER.Thisunit
maybe hard-wiredwith conduit ifdesired.AGROUNDFAULTINTERRUPTERISREQUIRED.The
recommendedGroundFaultInterruptershouldhavethefollowingspecifications:
• 120 VAC
• 15 AMP
• 6-10mAtrip level
• Shouldnottrip whenpower isremovedfrom circuit.
Attached to the main harness is a 1-pin white Molex connected to a white wire. There should be a bright
yellowtagattachedtothiswirewiththefollowingwarning:
WARNING: Forsecurityreasons,thisplugshould remaindisconnecteduntil
suchtime asyouneed toutilizethehopper’smanualrunswitch.
Thereisnoneedtoconnectthisplugfornormaloperation.Ifforsomereasonyouwishtoutilizethemanualrun
switch,besure tounplugtheMolex afterward.

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III.III.
III.III.
III. OPERAOPERA
OPERAOPERA
OPERATIONTION
TIONTION
TION
TooperatetheRNS-CCTtheusermustfollowtheinstructions displayed onthe machines2-line20-character
LCDdisplay. The SCROLLbutton isusedto selectfromup tosixprogrammable charge/tokenamounts,or
toselect CustomerValue Cardbalance check.
Theuserfirstselectstheamountoftokens he wantstopurchasebypressingtheSCROLLbutton,then swipes
acreditcard. Next themachinewill display a“PROCESSING…”message whileitvalidates the cardusing
theDataAccess Network. This usually onlytakes a few seconds, thenit dispenses thetokens. Ifonly one
charge/tokenamount is programmed then theuser doesnot haveto make a selection first. Simplyswipe a
creditcardandthe machinewilldispensethe programmed amountoftokens.

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IV. PROGRAMMING
Programmingthevariousconfigurationparametersin the RNS-CCTcanbeaccomplishedusingtwomecha-
nisms;the handheld programmerand the D.A.N.configuration screens. Thehandheldmust beusedto pro-
gramthenetworksettingsthatestablisha connection totheDataAccessNetwork. After thenetwork connec-
tion has been established the rest of the programming can be done using the handheld or the D.A.N. user
interface.
DisconnecttheDB-9 connectorandharnessfrom thecontrollerandconnect thehandheldprogrammer.
Nowcycle power orpress the resetbutton on the controller sothat it willrecognize that thehandheld pro-
grammerhasbeenconnected. Press the“ESC”buttononthe handheldandabriefmessage “CONNECTED
TODTVVERSIONX.XX” will bedisplayedfollowedbythe mainmenu.
NETWORK SETTINGS
Programthenetworksettingsusingthefollowinginstructions as aguide tothe menuson thehandheld.
Themainmenuscreendisplays:
1 PROGRAM PAYOUTS
2 VIEW AUDITS
3 CLEAR TEMP AUDITS
4 MISC. & SETUP
Press 4 for Misc. & Setup.
Nextscreendisplays:
*PASSWORD*
Usingyourhandheld,inputthesixdigitpasswordnumber. Thefactorydefault password is123456. Oncethe
correctpasswordnumberis entered itwillautomaticallychangeto the nextscreen:
1 ERROR HISTORY
3 CHANGER IP & MASK
4 DAN IP
Press 3 for Changer IP & Mask.
Nextscreendisplays:

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CHANGER
IP: 000.000.000.000
MSK: 255.255.000.000
F1=EDIT IP F2=MASK
Press F1 to Edit IP.
Nextscreendisplays:
CHANGER
IP: 000.000.000.000
MSK: 255.255.000.000
F1=EDIT IP F2=MASK
Note: The first number in the IPaddress will be highlighted.You can then input the IPaddress using the
numericalkeysonthehand-held.
Note:Eachmachine inyournetworkmust haveauniqueIP address.
Onceyou haveentered yourIP address, youwill wantto edityour Mask.
Press F2 to Edit Mask.
Nextscreendisplays:
CHANGER
IP: 000.000.000.000
MSK: 255.255.000.000
F1=EDIT IP F2=MASK
Note:The firstnumberinyour MSKaddresswillbe highlighted.Youcan input yourMaskaddressusing the
numericalkeyson the handheld.Thisaddresswill bethenumbersyou acquired fromtheD.A.N.
Onceyou haveentered yourMSK address,you willwant toinput yourD.A.N. address.
Press ESC.
Nextscreendisplays:
1 ERROR HISTORY
3 CHANGER IP & MASK
4 DAN IP
Press 4 for DAN IP.
Nextscreendisplays:

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DAN
IP: 000.000.000.000
F1=EDIT IP
Press F1 to Edit IP.
Nextscreendisplays:
DAN
IP: 000.000.000.000
F1= EDIT IP
Note:Thefirstnumber intheIPaddresswillbehighlighted.InputyourIPaddressusingthenumericalkeyson
thehandheld.This addresswillbethe numbersyouacquired from theD.A.N.
Press ESC.
Nextscreendisplays:
1 ERROR HISTORY
3 CHANGER IP & MASK
4 DAN IP
Press ESC.
Nextscreendisplays:
1 PROGRAM PAYOUTS
2 VIEW AUDITS
3 CLEAR TEMP AUDITS
4 MISC. & SETUP
PressExit.
Nextscreendisplays:
** WARNING **
SWITCHES H & I SHOULD
BE TURNED BACK OFF
* PRESS ESC*
Whenswitches H & I areturned off,Press ESC.
Nextscreendisplays:

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GOOD-BYE
OK TO DISCONNECT
Oncethatscreenappears,disconnectyourhandheldcablefromthecontrollerandreinstalltheoriginalsystem
harness. Nowcycle power or press thereset buttonon thecontroller.
PAYOUTS
The amounts to charge the credit card and number of tokens to dispense can be programmed using the
configurationscreenavailablefromthe DAN,orbyusingthehandheld interface. If youdon’twanttouseall
ofthe six possibleselection choicessetthe chargeamountto zeroandthat selectionwillbe skipped. Ifonly
oneselectionisleftprogrammedwith anon-zero chargeamountthentheuserwillnot berequired topushthe
buttontomakeaselection. Since therearenochoicesforthe user inthiscasehesimplyswipes acardandthe
machinedispensestheprogrammedamountof tokens.
Ifyouareusing HamiltonCustomerValueCardstohelp marketyourcarwashyoucan allowyourcustomers
tochecktheir cardbalanceat thismachine. To make“BalanceCheck” one oftheselection choicesenterthe
specialcharge amountof $99.99. Thiswill presentthe customerwith theoption to swipe a valuecard then
displaytheremainingbalance.
OPTIONS
You have a programmable option to enable or disable accepting value cards for purchase of tokens at this
machine. You might choose not to accept value cards if you are both selling value cards at a discount and
offeringbonus payouts forlarger tokenpurchases. Thisprevents yourcustomer from “doubledipping” the
incentivediscounts. Valuecard balance checksare stillavailable in eithercase. Bydefaultaccepting value
cardsis enabled.
Youhaveaprogrammableoptiontoenableordisableacceptingcreditcardsatthemachine. Youmightchoose
nottoaccept creditcardsif you areusingHamiltonValueCardsand yourmainpurpose for themachinewas
toconvert thecard value into tokens thatcan beused easilyin thewash bays, vacs, and vendingmachines.
Thismakesthemachineacceptonly HamiltonValueCardseliminatingthehighertransactionfees associated
withcredit cards. By defaultaccepting creditcardsis enabled.
SPECIAL STATUS DISPLAY MESSAGES
Normal operation when the machine is powered up is to display the controller version number for a few
secondsthen“Welcome”withscrollinginstructionsforthecustomer. Ifitfailstooperateproperlyandgoesout

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ofserviceone ofthefollowingmessagesmaybedisplayed. Hereisanexplanationofthesemessagesthatmay
behelpfulfortroubleshooting.
eDEVICE NOT FOUND
Thismessageindicatesthecontrollercouldnot communicate withtheserialtoEthernetconverter. Checkthe
harnessconnectionsatthe DB-9connectoronthe controller andtheRJ-45connector attheserialto Ethernet
converter. Also checkthe statusLEDs ontheconverter forpower andother activity.
NO ETHERNET LINK
Thismessageis displayedwhenthe serialtoEthernet converterreportsto thecontrollerthat itcannot finda
physicalconnection to theEthernet network. Checkthe CAT-5 cablingbetween the converter and itsfirst
pointofactivetermination(usually a networkswitch).
DAN NOT CONNECTED
Thismessageis displayed whenthecontrollerfinds anEthernetnetworkpresent butisnotable toestablisha
socket connection to the Data Access Network. Check the DAN IP and Controller IP settings for any
conflicts. ConfirmthattheD.A.N. programisrunning. Checkto see iftheD.A.N.is successfully connected
toanyotherdevice onthesamenetwork. It is notrequiredthatthe D.A.N. beconnectedtothe internetatthis
pointhoweverit willbenecessaryto successfullyprocessa card transaction.
Itisnormalforthismessagetobedisplayedforafew minutes afterpower up ora network disconnectionuntil
thesocket connectioncanbe re-established.

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V. Validator Mounting
STA Mounting Instructions
1. Unplug thepowercord orremoveall powerfromthe system atthe circuit
breaker.
2. Remove theexistingStackerandValidator.
3. Remove theValidatorbracketfrom themountingstudslocatedon thefront
wallof thecabinet. Disconnectthe heaterpad (if present)and removeitas
well.
4. Secure thenewValidatormounting bracketassembly (37-0055B)tothe
studsonthe frontwallof the cabinetusingfour 1/4-20nuts.
5. Secure theadhesivebacked foamseal to theinside ofthecabinet front
aroundtheValidatoropening.
6. Connect thesmall end ofthe 9-pinharness adapterto the STAValidator
andthe otherend tothe systemharness.
7. Slide theValidatorintotheValidatorbracketfrom therear.
8. Connect theStacker harnessand hangthe Stackerfrom theback of the
Validatormountingbracket.

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STA/Stacker Mounting

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Coinco®/Mars® Mounting Instructions
Inthefollowingsection,partquantitiesarerepresentedbyparanthesis
andthe#indicatestheindexnumberaccordingtothediagramonpages
8-9.
1. Mount CoverPlate-#14 toFiller Plate-#12using (2) 10-24 x 3/8Philips
head screws-#13.
2. Then mountto face ofcabinet using(4)1/4 -20 Hex nuts-#3and (4)internal
lockwashers-#4.
3. Take Slider-#9 andValidator Face Plate-#10 andinsert (4) 8-32 x 5/8ball
studs-#11 throughFace Plateand insert intofront ofcabinet.Thentake (4)
8-32nylonnuts-#8 andtightenon ballstuds.
4. Mount (4) 10-32x 3/16 Phillisterhead screws-#17toValidatorPlate-#7.
Screwingthemfrominsidetoout.
5. Then mountSecurityBracket-#1 to thebottomof thetwoPhillister head
screwsso itswings upand down.
6. TakeU-Channel-#5 andplaceit insideofValidatorPlate-#7 andmatch up
withstudson faceofcabinet.
7. Then bytaking (4)1/4-20Hex nuts-#3 and (4)1/4 internallock washers-
#4,mountto cabinetandtighten down.
8. Then takeValidatorand placeinto U-Channel-#5andmount itwith (4)8-
32x 5/8Philipsheadscrews-#2. Thenswing SecurityPlate-#1 upand hook
ontothe toptwo Phillisterhead screws-#17 ofValidatorPlate-#7.
9. For theCoinco®Validatoronly, takePower PackHolder-#15and mount
tostuds on door using (2) 6-32 Hex nuts-#16.
10. Forthe Mars® Validatoronly,Take RelayBox-#15 and mountabove
PowerBox onface ofcabinet using(2) 10-24 nylon lock nuts-#16.

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Coinco® Parts Layout
COINCO VALIDATOR
CABINET FACE
LEXAN
CABINET DOOR
17
16 15
14
1
13
12
11
10
9
8
7
6
5
4
3
2

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CABINET FACE
LEXAN
MARS VALIDATOR
CABINET FACE
1
2
34
56
78
910
11
12
13
14
15
16
17
Mars® Parts Layout

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Parts Index
ITEM # PART # MOUNTING PARTS FOR COINCO QTY.
1 60-2053 SECURITY BRACKET 1
2 90-0145 #8-32 X 5/8 PHILLIPS HEAD SCREW 4
3 90-0331 #1/4-20 HEX NUT 4
4 90-0403 #1/4 INTERNAL LOCK WASHER 4
5 60-2051 U-CHANNEL 1
6 90-0629 #10-32 X 1/2 THUMB SCREW 1
7 60-2050 VALIDATOR PLATE 1
9 60-2054 SLIDER 1
10 60-0284 VALIDATOR FACE PLATE 1
11 90-0517 #8-32 X 5/8 BALL STUD 4
13 90-0148 #10-24 X 3/8 PHILLIPS HEAD SCREW 2
17 90-0628 #10-32 X 3/16 PHILLISTER HEAD 4
ITEM # PART # MOUNTING PARTS FOR MARS QTY.
1 60-2055 SECURITY BRACKET 1
2 90-0145 #8-32 X 5/8 PHILLIPS HEAD SCREW 4
3 90-0331 #1/4-20 HEX NUT 4
4 90-0403 #1/4 INTERNAL LOCK WASHER 4
5 60-2051 U-CHANNEL 1
6 90-0629 #10-32 X 1/2 THUMB SCREW 1
7 60-2050 VALIDATOR PLATE 1
8 90-0321 #8-32 NYLON NUT 4
9 60-2052 UVM SLIDER 1
10 60-0284 VALIDATOR FACE PLATE 1
11 90-0517 #8-32 X 5/8 BALL STUD 4
13 90-0148 #10-24 X 3/8 PHILLIPS HEAD SCREW 2
17 90-0628 #10-32 X 3/16 PHILLISTER HEAD 4

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VI.VI.
VI.VI.
VI. PP
PP
Parar
arar
artsts
tsts
ts
Thefollowingpartsare standardequipment.All quantities aredoubledforthe DRS unlessnotedotherwise.
PART # DESCRIPTION QTY.
61-2715 CABINET, RNS-CCT 1
61-2650 CABINET, DRS-CCT 1
63-5006 LOCK BARRELS 2
63-5005 LOCK INSERTS 1
61-2153 LOCK BRACKET 2
90-0275 LOCK BOLT 2
90-0335 LOCK NUT SQUARE 2
63-5040 LOCK CRANK 1
60-0347 ACCESS SHEILD, RNS 1
60-0346 ACCESS SHEILD, DRS 1
60-0350 FLIPPER 1
63-5186 LEXAN PANEL, RNS-CCT 1
63-5182 LEXAN PANEL, DRS-CCT (HAMILTON) 1
63-5183 LEXAN PANEL, DRS-CCT (3RD PARTY) 1
11-0033 BRACKET, HOPPER PIVOT 1or 2
49-1022CLR POWER BOX 5 AMP 1
100-0119 CARD READER FLUSH MOUNT 1
05-0032 LCD DISPLAY DTV 1
60-2058 CARD READER BOX 1
60-2059 CARD READER CONNECTOR PLATE 1
49-9035 BUTTON ACW G/L BLUE 1
49-0550 POWER SUPPLY CRC 1
49-9454 CONTROLLER COMPLETE DTV/CCT 1
49-9450 CONTROLLER COMPLETE DAN CHANGER 1
05-0023 ASSEMBLY SERIAL TO ETHERNET 1 or 2
100-0136 COMPLETE HANDHELD KIT 1
49-1222 NETWORK DATALINE SURPRESSOR 1 or 2
11-0100 HOPPER TALL ( QUARTER)
11-0100A HOPPER TALL ( NICKEL)
11-0100B HOPPER TALL (DIME)
11-0100D HOPPER TALL ( .800 TOKEN) 1
11-0100E HOPPER TALL ( 1.125 TOKEN)
11-0100F HOPPER TALL ( GOLD $)
11-0100N HOPPER TALL ( THIN NICKLE)
48-3186 HARNESS, CCT BUTTON 1
48-3183 HARNESS, DRS -CCT 1
48-1005 HARNESS 1H 1 or 2
48-3169 HARNESS APRO TO ETHERNET 1 or 2
48-3208 CABLE 20" CAT 5 1 or 2

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APPENDIX AAPPENDIX A
APPENDIX AAPPENDIX A
APPENDIX A
1-H Harness Diagram (48-1005)
CONTROLLER
5 4 3 2 1 6 7 8 9
10 11 12 13 14 15
16 17 18 19 20 21 22
WHITE L2 BLACK L1 VIOLET SERVICE KEY BLUE ENABLE RED HOPPER3 GREY STACK WHITE/BLACK/RED BUSY2 BROWN COMMON WHITE/RED DROP3 WHITE/GREEN EMPTY3 WHITE/BROWN $5 VEND WHITE/BLUE $1 VEND WHITE/BLACK BUSY
5 4 3 2 1 6 7 8 9
10 11 12
BLACKL1
HOPPER 3
REDHOPPER3 WHITE/REDDROP3 WHITEL2 GREENGROUND BROWNCOMMON
COMMON BROWN
WHITE/GREENEMPTY3
5 4 3 2 1 6
LINE INPUT
BLACK VIOLET WHITE GREEN
L1 SERVICE L2 GROUND
5 4 3 2 1 6
STACKER
WHITE BLACK WHITE/BLACK BROWN GREEN
L2 L1 BUSY COMMON GROUND
5 4 3 2 1 6 7 8 9
VALIDATOR
BLUE WHITE BROWN GREEN WHITE/BLUE
ENABLE L2 COMMON GROUND 1$
GREYSTACKER
WHITE/BROWN
$5
BLACK
L1 BUSY2 WHITE/BLACK/RED
DUAL STACKER
1
1 1
STACKER BYPASS
6 1 2 3 4 5VIOLET
VIOLET

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APPENDIX BAPPENDIX B
APPENDIX BAPPENDIX B
APPENDIX B
CCT (48-3183)
PURPLE SENSE
RESET BUTTON
SENSEPURPLE COMORANGE
2 1
BLUE ORANGE
8 7 6 1 2 3 4 5
DTV CONTROLLER SERIAL PORT
COM R1BROWN +5VBLUE R2BLACK
RED T2 GREEN T1 BLACK COM
9
COMBLACK
T2 +5V
8 7 6 1 2 3 4 5
SERIAL TO ETHERNET CONVERTER
GREEN GREY RED YELLOW BLUE BLACKR2 ORANGECOM BROWN BLACK GREEN RED
LCD DISPLAY
4 3 2 1
COM RXD +5V +5V RED
BLACK
POWER
2 1
COM +5V RED
BLACK BROWN
CARD READER
3 2 1
COM TXD