Hamilton Manufacturing Corporation DRS Quick start guide
Document#101-0007 1 9/12/05
RNS, DRS, & ER-60 M-Line
Operational Manual
Document#101-0007 2 9/12/05
TABLE OF CONTENTS
I. INSTALLATION .....................................................................................................4
Mounting ........................................................................................................................................ 4
Electrical ........................................................................................................................................ 4
II. VALIDATOR MOUNTING............................................................................ 5-10
STAMountingInstructions ........................................................................................................... 5
STA/StackerMountingDiagram .................................................................................................. 6
Coinco®/Mars®MountingInstructions ...................................................................................... 7
Coinco®PartsLayout ................................................................................................................... 8
Mars®Parts Layout ..................................................................................................................... 9
PartsIndex ................................................................................................................................... 10
III. PARTS ........................................................................................................... 11-12
APPENDICES
APPENDIX A - 1-H Harness Diagram...................................................................13
APPENDIX B - Bill Denomination Mylar Instructions........................................14
Document#101-0007 3 9/12/05
ABOUT THIS MANUAL
Thismanualwillprovidetheoperatorwithimportantinformationaboutinstallingandmaintainingthe RNS,
ER-60orDRS Changer.InformationisalsoprovidedfortheHopper,Stacker,andController. Basicmounting
informationisprovidedfortheValidator(s).Forfurtherinformation,pleasereferto the appropriateValidator
manual.Toobtain assistance fromthemanufacturer,please call(800)837-5561 or (419)867-4858.
Whencallingforassistance,it is very importantto have serialnumbers readily available.Please record these
numbersin the spacesprovided.(Note that theDRShas dual components.)
RNS / DRS / ER-60 SERIAL #
VALIDATOR MODEL, SERIAL & VERSION #
(MODEL DRS) #
SINGLE STACKER SERIAL #
(MODEL DRS) #
DUAL STACKER SERIAL #
(MODEL DRS) #
HOPPER SERIAL #
(MODEL DRS) #
CONTROLLER MODEL, SERIAL & VERSION #
(MODEL DRS) #
KEY / LOCK #
Pleasecompletethewarrantycard,which was includedwith your changer, and return itto the manufacturer.
Document#101-0007 4 9/12/05
I. Installation
Mounting
1. DURING INSTALLATION, REMOVEALLMAJOR COMPONENTS FROM
THECHANGER.
2. Cut anopening inthe wallmeasuring aminimumof34-5/8" Hx9"Wfor RNS, 34-
3/4" H x 18-1/8" W for DRS and 20-3/4" H x 15" W for ER-60.
3. Caulk aroundthe outsideedge oftheopening.
4. Place thecabinetintheopeningand press until the flange is flush on allsides.
5. Fasten thecabinet bybolting orweldinga2"angle iron onboth sidesofthecabinet.
Hamilton will not be responsible for injury due to improper installation.
FACEPLATE: 38 5/8" H x 12" Wfor RNS, 38 1/4" H x 21 5/8" Wfor DRS and 24-3/4" H x 18"W for ER-
60.
Electrical
Thischanger isoperatedon 120VAC, 60 Hz.This changerusesa 5AMPCIRCUITBREAKER.This unit
maybe hard-wired withconduitif desired.AGROUNDFAULTINTERRUPTERISREQUIRED.The
recommendedGroundFaultInterruptershouldhavethefollowingspecifications:
• 120 VAC
• 15 AMP
• 6-10mAtrip level
• Shouldnottrip whenpower isremovedfrom circuit.
Attached to the main harness is a 1-pin white Molex connected to a white wire. There should be a bright
yellowtagattachedtothiswirewiththefollowingwarning:
WARNING: Forsecurityreasons,thisplug shouldremaindisconnected until
suchtime asyouneedtoutilize thehopper’s manualrunswitch.
Thereisnoneedtoconnectthisplugfornormaloperation.Ifforsomereasonyouwishtoutilizethemanualrun
switch,besureto unplug theMolex afterward.
Document#101-0007 5 9/12/05
II. Validator Mounting
STA Mounting Instructions
1. Unplug thepower cordorremoveall powerfromthesystem at thecircuitbreaker.
2. Remove theexistingStackerandValidator.
3. Remove theValidatorbracket from the mountingstuds located onthe front wallof the
cabinet. Disconnecttheheater pad(if present)andremove it aswell.
4. Secure thenewValidatormounting bracket assembly(37-0055B)tothe studson thefront
wallofthecabinetusingfour 1/4-20 nuts.
5. Secure theadhesive backedfoamsealto the insideofthecabinet front aroundtheValidator
opening.
6. Connect thesmallend of the9-pin harness adapterto the STAValidator and theother end
tothesystemharness.
7. Slide theValidatorinto theValidator bracketfrom therear.
8. Connect theStackerharness and hangtheStackerfromtheback of theValidator mounting
bracket.
Document#101-0007 6 9/12/05
STA/Stacker Mounting
Document#101-0007 7 9/12/05
Coinco®/Mars® Mounting Instructions
Inthefollowingsection,partquantitiesarerepresentedbyparanthesis
andthe#indicatestheindexnumberaccordingtothediagramonpages
8-9.
1. Mount CoverPlate-#14to FillerPlate-#12using (2)10-24 x 3/8 Philips head screws-#13.
2. Then mounttofaceof cabinetusing(4)1/4-20Hex nuts-#3and (4) internallockwashers-
#4.
3. Take Slider-#9 andValidator Face Plate-#10 and insert (4) 8-32 x 5/8 ballstuds-#11
throughFace Plate andinsertintofront ofcabinet.Thentake (4)8-32 nylonnuts-#8and
tightenonballstuds.
4. Mount (4)10-32x 3/16 Phillisterhead screws-#17 toValidatorPlate-#7. Screwingthem
frominsidetoout.
5. Then mountSecurity Bracket-#1tothebottom of thetwoPhillisterhead screws soit
swingsupanddown.
6. TakeU-Channel-#5and place itinsideofValidatorPlate-#7 and matchupwith studs on
faceofcabinet.
7. Then bytaking(4) 1/4-20Hexnuts-#3 and(4)1/4 internallockwashers-#4, mountto
cabinetandtightendown.
8. Then takeValidatorand placeinto U-Channel-#5andmount it with(4)8-32x5/8Philips
headscrews-#2. Then swingSecurityPlate-#1up andhookontothe toptwo Phillister
headscrews-#17 ofValidator Plate-#7.
9. For theCoinco®Validator only, take PowerPack Holder-#15 andmount tostuds on door
using(2) 6-32Hexnuts-#16.
10. For theMars®Validator only,Take Relay Box-#15and mount abovePower Box onface
ofcabinetusing (2)10-24 nylonlocknuts-#16.
Document#101-0007 8 9/12/05
Coinco® Parts Layout
COINCO VALIDATOR
CABINET FACE
LEXAN
CABINET DOOR
17
16 15
14
1
13
12
11
10
9
8
7
6
5
4
3
2
Document#101-0007 9 9/12/05
CABINET FACE
LEXAN
MARS VALIDATOR
CABINET FACE
1
2
34
56
78
910
11
12
13
14
15
16
17
Mars® Parts Layout
Document#101-0007 10 9/12/05
Parts Index
ITEM # PART # MOUNTING PARTS FOR COINCO QTY.
1 60-2053 SECURITY BRACKET 1
2 90-0145 #8-32 X 5/8 PHILLIPS HEAD SCREW 4
3 90-0331 #1/4-20 HEX NUT 4
4 90-0403 #1/4 INTERNAL LOCK WASHER 4
5 60-2051 U-CHANNEL 1
6 90-0629 #10-32 X 1/2 THUMB SCREW 1
7 60-2050 VALIDATOR PLATE 1
9 60-2054 SLIDER 1
10 60-0282 VALIDATOR FACE PLATE 1
11 90-0517 #8-32 X 5/8 BALL STUD 4
13 90-0148 #10-24 X 3/8 PHILLIPS HEAD SCREW 2
17 90-0628 #10-32 X 3/16 PHILLISTER HEAD 4
ITEM # PART # MOUNTING PARTS FOR MARS QTY.
1 60-2055 SECURITY BRACKET 1
2 90-0145 #8-32 X 5/8 PHILLIPS HEAD SCREW 4
3 90-0331 #1/4-20 HEX NUT 4
4 90-0403 #1/4 INTERNAL LOCK WASHER 4
5 60-2051 U-CHANNEL 1
6 90-0629 #10-32 X 1/2 THUMB SCREW 1
7 60-2050 VALIDATOR PLATE 1
8 90-0321 #8-32 NYLON NUT 4
9 60-2052 UVM SLIDER 1
10 60-0282 VALIDATOR FACE PLATE 1
11 90-0517 #8-32 X 5/8 BALL STUD 4
13 90-0148 #10-24 X 3/8 PHILLIPS HEAD SCREW 2
17 90-0628 #10-32 X 3/16 PHILLISTER HEAD 4
Document#101-0007 11 9/12/05
III. Parts
Thefollowingpartsarestandardequipment.All quantities are doubledfor the DRS unlessnoted otherwise.
PART # DESCRIPTION QTY.
11-0033 HOPPER PIVOT BRACKET 1
11-0100 HSH-Q HOPPER (RNS, DRS) 1
11-0103 HSH-60Q HOPPER (ER-60) 1
47-0029 3/8" CONDUIT CONNECTOR 1
47-0077 CHANGER GROUND TERMINAL 3
47-0080 OUT OF SERVICE LAMP 1
47-0080A SPEED NUT, TINNERMAN 1
47-0216 A.C. LINE CORD 1
47-0217 LINE CORD, EXTERNAL 1
47-0232 PANDUIT MOUNTING PADS 7
47-0275 6" CABLE TIES 8
48-0033A STACKER BYPASS PLUG 1
48-0050 POWER BOX HARNESS 1
48-0051A GROUND STRAP HARNESS 1
48-0090 OUT OF SERVICE HARNESS 1
48-1005 1-H HARNESS 1
49-1022A 5 AMP POWER BOX COMPLETE 1
49-2000A C2000 CONTROLLER 1
OR
49-2004A AUDIT PRO CONTROLLER 1
49-2010A AUDIT PRO HANDHELD REMOTE 1
48-2111A AUDIT PRO HARNESS 1
60-0084 COVER, LOCK UNISTRUT BRACKET 2
60-0346A DRS ACCESS SHIELD 1
60-0347A RNS ACCESS SHIELD 1
60-0349A ER-60 ACCESS SHIELD 1
61-2000A ER-60-M CABINET COMPLETE 1
61-2002A DRS-M CABINET COMPLETE 1
61-2003A RNS-M CABINET COMPLETE 1
63-0318A WEATHERSHIELD ASSM. 1
63-2001B ER-60-M FACE PANEL ASSM. 1
63-2002B DRS-M FACE PANEL ASSM. 1
63-2003B RNS-M FACE PANEL ASSM. 1
63-5005 LOCK INSERTS (1 PAIR FOR ANY MODEL MACHINE) 1
63-5006 LOCK BARRELS (QTY. 2 FOR ANY MODEL MACHINE) 2
90-0248 8-32 x 3/8" THUMBSCREW 1
90-0250 CONTROLLER MOUNTING STUD 1
90-0267 #6-32 X 3/16 SET SCREW 2
90-0275 LOCK BOLT 2
90-0301 10-24 x 3/8" NUT 4
90-0302 10-24 NYLON LOCK NUT 4
90-0331 1/4"-20 HEX NUT 8
90-0336 LOCK NUT, SQUARE (SPRING LOADED) 2
90-0356 LOCK NUT, 10-24 2
90-0403 1/4" LOCK WASHER 7
90-0429 1/4" x 3/4" WASHER 4
90-0612 WASHER, INTERNAL LOCK #10 8
Document#101-0007 12 9/12/05
Thefollowingpartsareoptionalequipment.AllquantitiesaredoubledfortheDRSunless otherwise noted.
PART # STACKERS QTY.
36-0036 SINGLE STACKER 1
35-0100 DUAL STACKER 1
PART # VALIDATORS QTY.
46-4001 XE VALIDATOR 1
46-0167 COINCO VALIDATOR (INCLUDES STACKER) 1
46-0200 MARS VALIDATOR (INCLUDES STACKER) 1
PART # OTHER QTY.
48-0006 HEATER ASSM. 1
48-1016 DRS HOPPER EXTENSION HARNESS (RIGHT) 1
48-1017 DRS HOPPER EXTENSION HARNESS (LEFT) 1
48-2115A DUAL/HVX EXTENSION HARNESS 1
48-2115B DUAL/HVX ADDITION HARNESS 1
60-0271 DUAL STACKER PLATE (RIGHT) 1
60-0272 DUAL STACKER PLATE (LEFT) 1
60-0273 STACKER BRACKET (RIGHT) 1
60-0274 STACKER BRACKET (LEFT) 1
60-0275 COMBINATION VALIDATOR BRACKET 1
60-0282A SLIDER FACE PLATE ASSM. FOR USE W/ XE 1
Document#101-0007 13 9/12/05
APPENDIX A
1-H Harness Diagram
Document#101-0007 14 9/12/05
APPENDIX B
Bill Denomination Mylar Installation Instructions
Nut
Part #90-0321
PlasticPanel
FacePlate
BillDenomination
Mylar
BallStuds
Part #90-0516
1. Loosen andremove theNUTSfromthe BALL STUDS.
2. Remove theBALLSTUDSfromtheFACE PLATE.
3. Insert theBILLDENOMINATION MYLAR betweentheFACE PLATEand thePLASTICPANEL
untiltheholesintheBILLDENOMINATIONMYLARlineupwiththe holes in theFACEPLATE.
4. Reinsert theBALLSTUDSinto the frontof theFACEPLATE,through theBILLDENOMINATION
MYLARand thePLASTICPANEL.
5. Replace theNUTS onthe BALLSTUDSandtighten.
Document#101-0007 15 9/12/05
LIMITEDWARRANTYAGREEMENT
OFHAMILTONMANUFACTURINGCORP.
HamiltonManufacturing Corp., anOhioCorporation, (“Seller”) warrantstoPurchaserthat allnew
equipmentshallbefreefromdefectsinmaterialandfactoryworkmanshipforaperiodofone(1)yearfromthe
originalshippingdate. Hamilton ManufacturingCorp. furtherwarrants ifanypartofsaid new equipmentin
Seller’ssoleopinion,requiresreplacementorrepairdue toadefectinmaterialorfactoryworkmanshipduring
said period, Seller will repair or replace said new equipment. Purchaser’s remedies and the liabilities and
obligationsofSellerhereinshallbelimitedtorepairorreplacementoftheequipmentasSellermaychoose,and
Seller’s obligation toremedysuch defects shallnotexceed thePurchaser’soriginal costforthe equipment.
PurchaserEXPRESSLYAGREESthisistheEXCLUSIVEREMEDYunderthiswarranty.Therearenoother
express or implied warranties which extend beyond the face hereof.All warranty repair service must be
performed by either a Factory Trained Service Representative or HAMILTON MANUFACTURING
CORP.,1026HamiltonDrive,Holland, Ohio43528PHONE (419)867-4858or(800) 837-5561,FAX
(419)867-4867.
Thelimitedwarrantyfornewequipmentisconditioneduponthefollowing:
1. The subjectequipment hasnot, inthe Seller’ssoleopinion,beensubjected
to:accident,abuse,misuse,vandalism,civildisobedience,riots,actsof
God,natural disaster, actsofwar or terrorism.
2. The Sellershall not beliable forany expenseincurred by Purchaserinci-
dentaltotherepair or replacementof equipment andPurchaser shall
assumefullresponsibilityforanyfreightorshippingcharges.
3. The coverageof thiswarranty shallnotextendtoexpendable parts.
4. Purchaser shallhave a warrantyregistration card onfile with Sellerprior to
anyclaiminorderfor warranty protectionto apply.
5. No warrantycoverage isapplicable toany equipmentused forcurrency
otherthanthat specified atthe timeof thepurchase.
6. Sellerexpresslydisclaimsanywarrantythatcounterfeitcurrencywillnot
activatesaidequipment.
7. Sellerexpresslydisclaimsany warranty for anylossesduetobillmanipula-
tionortheftor loss ofcashunderanycircumstances.
Seller further warrants all repair or service work performed by a factory trained representative or
HamiltonManufacturingCorp. for aperiodofninety (90) daysfromthedate the repairorservicework was
performed.Purchaser’sremediesandtheliabilitiesand obligationsofSellerhereinshallbelimitedtorepairor
replacement of equipment as Seller may choose, and Seller’s obligation to remedy such defects shall not
exceed the Purchaser’s depreciated value of the equipment. Purchaser EXPRESSLYAGREES this is an
EXCLUSIVEREMEDYunderthiswarranty.There are nootherexpress or impliedwarrantiesonrepair or
serviceworkperformed by afactory trainedrepresentativeorHamiltonManufacturing Corp.which extend
beyondtheface hereof.
(Seenextpageforadditionalprovisions)
Document#101-0007 16 9/12/05
Thelimitedwarrantyforrepair and service workisconditioneduponthefollowing:
1. The subjectequipment hasnot, intheSeller’ssole opinion, beensubjected
to:accident,abuse,misuse,vandalism,civildisobedience,riots,actsof
God,natural disaster, actsofwar or terrorism.
2. The Sellershall not be liablefor any expenseincurred by Purchaser inciden-
taltotherepairorreplacementofequipment and Purchaser shall assumefull
responsibilityforanyfreightorshippingcharges.
3. The coverageof thiswarranty shallnotextendtoexpendable parts.
4. Purchaser shallhave a warranty registration cardon file with Sellerprior to
anyclaiminorderfor warranty protectionto apply.
5. No warrantycoverage isapplicable toany equipmentused forcurrency
otherthanthat specified atthe timeof thepurchase.
6. Sellerexpresslydisclaimsanywarrantythatcounterfeitcurrencywillnot
activatesaidequipment.
7. Sellerexpresslydisclaimsany warranty for anylossesduetobillmanipula-
tionortheftor loss ofcashunderanycircumstances.
8. No personor entityother thana factorytrainedrepresentativeorHamilton
ManufacturingCorp.has performed orattemptedtoperformthe subject
repairorservice.
THISAGREEMENTISMADEWITHTHEEXPRESSUNDERSTANDINGTHATTHEREARE
NO IMPLIED WARRANTIES THAT THE EQUIPMENTSHALLBE MERCHANTABLE, OR THAT
THE GOODS SHALL BE FIT FOR ANY PARTICULAR PURPOSE. PURCHASER HEREBYAC-
KNOWLEDGES THAT ITIS NOT RELYING ON THE SELLER’S SKILLOR JUDGMENT TO SE-
LECT OR FURNISH EQUIPMENT SUITABLE FOR ANY PARTICULAR PURPOSE AND THAT
THEREARENOWARRANTIESWHICHEXTENDBEYONDTHATWHICHISDESCRIBEDHEREIN.
ThePurchaser agreesthat inno eventwill the Sellerbe liablefor direct,indirect, or consequential
damagesorforinjuryresultingfromanydefectiveornon-conformingnew,repairedorservicedequipment,or
foranyloss, damage orexpense ofany kind,includinglossofprofits, business interruption,loss ofbusiness
informationorotherpecuniarylossarisinginconnectionwiththisLimitedWarrantyAgreement,orwiththeuse
of,orinabilitytousethesubject equipment regardless ofSellers knowledge of thepossibility of the same.
Document#101-0007 17 9/12/05
Document#101-0007 18 9/12/05
1026HamiltonDrive
Holland,OH 43528
Sales Phone: (888) 723-4858 Sales Fax: (419) 867-4850
Customer Service Phone: (800) 837-5561 Customer Service Fax: (419) 867-4857
Advanced Systems Phone: (866) 296-3365 Advanced Systems Fax: (419) 867-4857
Parts Phone: (866) 835-1721 Parts Fax: (419) 867-4867
Website:http:\\www.hamiltonmfg.com
EmailAddresses:
HamiltonManufacturingCorporation
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