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  9. Hammarlund SP-600-JX-17 Troubleshooting guide

Hammarlund SP-600-JX-17 Troubleshooting guide

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INSTRUCTION
BlOD
SERVICE
WAL
THE
IUlURLm
MANUFACTURING)
CO.
INC
.
460
W.
54!i!H
St.
New
York
1,
8.
Y.
SP-600-
JXI~
COMMUNICATIONS RECEIVER
INSTRUCTION
AND
SERVICE
MANUAL
TABLE
OF
CONTENTS
SECTIONS
No,
-
I
11
I11
IV
v
VI
VII
ILLUSTRATIONS
Title
-
INTRODUCTION
CIRCUIT
DESCRIPTION
INSTALLATION
OPERATION
MAINTENANCE
ALIGIIMENT
REPLACZABLE
PARTS
LIST
Figure
Title
-
TABLES
Front Panel
Block
Diagram
Top View
of
Chassis
-
Alignment Adjustments
Audio
and
Fidelity
Curves
Selectivity Curves
Rear
View
of
Chassis
Top View of Chassis
Parts Identification
for
Locating Test Points
Schematic Diagram
Connection Diagram-Receiver Chassis
Tuning Utlit Connection Diagram
Crystal Control Unit Connection Diagram
Title
-
Tube
Socket Voltages
Tube
Socket Terminal Resistance
RF
and
HF
Oscillator Allgntnent Frequencies
and
Adjustment ~esignations
Approximate
Signal
Xnput
at
IF
&
AF
Stages
for
20
Volts
Output
Page
Page
The
SP-6001~~17is a 20-tube superheterodyne radio communications receiver designed
specifically for diversity reception, The receiver
le
intended for use
a8
either
the "master" or "slave" wit for the reception of
MCW,
CW,
suppressed carrier, or
frequency-shift
signals,
"Master-slave" relationship
is
established by interconnecting two or
=re
receivers. These connections
snay
be
made
between
the
beat-frequency and/or the
heterodyne oscillatora of
eacb
receiver,
or
between
the
receivers
and
sn
externally
co~ectedmsster oscillator
common
to
each.
Frequency drift, after a
15
miqute warm-up,
ranges
between
,001
percent and
,01 percent of frequency, depending on
the
frequency used,
This
is
an
unusual
degree
of
frequency stabilitiy
for
variable tuned
HF
oscillators and closely approaches
crystal stability,
The frequency control unit provides
for
fixed
channel
crystal-controlled opera-
tion on
any
six frequencies
within
the range
from
.75
to
54
megacycles. Front panel
controls permit the selection
of
either
the
normal
high
stability, continuously
variable tuning or fixed frequency operation, For crystal-controlled fixed-channel
operation, it is only necessary
to
set
the
dial to the signal frequency, switch
to
the crystal frequency desired,
and
tune with
the
delta frequency control, Desired
crystals may be purchased on special
order
from
the
Harmnarlund
Manufacturing Colgpany,
The selectivity control provides
3
degrees of crystal and
3
degrees
of non-
crystal selectivity ranging from
sharp
(,2
KC)
to broad (13,O
KC),
The crystal
filter in the
SP-600-~~17
embodies the
same
circuit features
that
have proved so
effective and desirable in Hammwlund
Super-pro
receivers,
Two
stages of radio frequency amplification
are
provided on
all
bands: single!
conversion is used for signal frequencies up to
7,k
megkxcycles,
and
double coaversioq
employing a crystal-controlled oscillator, for signal
frequencies
above
7,4
mega-
cycles.
Four stages of
IF
amplification, detector
and
AVC
rectifier, noise limiter and
meter rectifier, beat frequency oscillator
aud
buffer amplifier,
IF
output,
AF
amplifier
and
output power stage,
are
among the features of the sP-600-~~17,wbich
are discussed fully under separate headings in this manual.
The Audio output circuit is designed for
a
600-ohm
load
or line and is provided
with
a
four-terminal split winding for balanced load operation,
Maximum
power out-
put is approximately
2.0
watts,
The
headphone circuit
when
referred to
aa
8,000-ohm
resistive load provitles signals attenuated approxinately 15
db
below the 600-ohm
power output, Either headphones, loud
speaker
or both may
be
used for reception of
signals,
mereceiver i,f. output or audio-output, connected to
a
suitable frequency-shift
receiver converter
and
associated
teletypewriter, provides for recorded copy
of
a
teletype signal,
A
C1d
signal may be amplitude-modulated
by
aa
external tone
generator connected to
the
receiver, so that
a
steady,
audible (monitoring) tone is
always heard when the transmitter carrier
is
on
the
air, whether
signal
intelligence
is
present, or not,
A
single tuning control of special design permits maximum traveree speed as well
as exceptional operating
ease,
It controls both the
main
and
vernier dials,
The
main dial, in addition to
being
frequency-calibrated, includes
an
arbitrary scale in
hundredths,
while
the
vernier
scale
contains
an
arbitrary
scale
b
units,
Them
8rbltPary scales,
coqlemented
by
the
anti-baclclaeh
gear
train
which
eovemo
dial
movement,
pkovlde
extremely
accurate
logging
and
resetabillty,
A
tuning
lock
assures
positive
locking
ac
tlon
without
af
fec
tang
the
43equency
getting,
Radiation is
negligible
and
complies
with.requhements
for
ship-board
operation
and
for multi-receiver installatZons.
Althow
the
antenna
input
circuit
18
designed
for
the
coaxial
cable
connectian
of
a
wave
antenna
eystem,
a
conventioml
single
wire
antenna
may
be
ueed.
me
self-contalnea
power
swply
of
the
SP-~OO-JXZ~
$8
designed
ioz
operation
on
a
sinele
phase
50
to
60
cycle
alternating
current
power
source,
The
power
trans-
former
primary
Is
provided
w$th
terminale
offerl~g
a
rkge
of
line
voltage
from
90
to
270
volts.
The
sendcreeeive
switch
deaensitlzes
the
receiver but
leaves
the
power
04
to
provide for
instant
recegtlon
between
traizsmissions,
The
SP-~OO-JX~~
is
available
as
either
a
rack
model,
suitable
for
a
mountlag
in
a
standard
19"
relay
rack,
or
as
a
cabinet
model
for
table
use,
CIRCUIT
DESCRIPTION
General
The
electrical circuitry of the
SP-600-J~-17
is
shown
schematically
in
Figure
9.
A
block diagram, Figure
2,
is
provided
to
illustrate the arrangement
and
functions
of the various circuit sections. The location of
the
various
tubes
is
shown in
Figure
3,
The circuit
for
single conversim, used
for
signal frequencies
up
to
7.4
megacycles, consists of
two
stages of
RF
amplification
V1
and V2; First Mixer
V5j
First Heterodyne Oscillstor V4; fow?' stages
of
IF
amplification,
V7,
V9,
V10 and
Vll;
Detector,
AVC
Rectifier Vb4;
Noise
Limiter Vl5;
Beat
Frequency
Oscillator
V13;
XF
output
and
AF
amplifier,
v16i
and
~16~;
Output Power
Stage
V17,
and
the
Pow-
Supply
System which includes
B
Power Rectifier V19,
C
Bias
Rectifier
C20
and
Voltage
Regulator
~18,
In
the
circuit8 for double conversion,
used
for
signal
frequencies
above
7.4
megacycles the Second
Mixer
~6
and
Second
Heterodyne Qscillator
~8
are
substituted
for the gate
tube
V7,
A
precise
rotary
turret
is used
to
change
bands,
It
associates
the
RF
tuner,
sub-assemblies of
the
antenna coupling,
the
two-stage
RF
amplifier,
and
the
first
heterodyne oscillator-of the band
selected
with
the circuitry in the
RF
strip common
to
each
band,
In
this
way,
each
RF
tuner
sub-assembly
is
positioned dPrectly
addacent
to
its
respective
tube
and
gang
section
of
main
tuning capacitor
CLA-Cm.
In ut Couplin~
-
The
antenna
input
coupling provides an optimum match
for
a
95-
ohm
-%-
coax
a
cable line connected
to
antenna input connector
V1.
On
bands,
1,
2,
3,
and
4,
the
antenna
RF
transformer
is
secondary-tuned
by
dual
section
CU-ClB
of
the
main
tuning capacitor; on
bands
5
end
6,
by
section
C1A
only.
A
capacitor, such
a8
C3
for band
I,
is
used
so
tbat
the
antenna circuit tracking matches that
of
the
RF
aarplif
ier
.
RF
Amplifier
-
The
V1
and V2
stages
of'
the
RF
amplifer
are
identical,
V1
is
secondary-the&
by
dual section
C1C-0
while
V2
is
secondary-tuned
by
dual section
CU-C1F
of
the
main tuning capacitor,
Camplexed
coupling
is
used
in
RF
stages
to
maintain
a
more
constant level of
signal
gain over
the
frequency levels of
each
band.
High
image
rejection ratios
are
achieved through the
use
of
three
High
Q
tuned
RF
circuits
and
by
double conversion on
the
three
higher freguency
bands,
The
high
gain
developed
by
two
RF
stages
assures
maximum
sensitivity athigh signal-to-noise
ratios.
First
HAgodyne
Oscillator (variable
~4)
-
First
Heterodyne OsciLlator ~4
functions
as
a
ColpXtts
o~cil~atorfor
the
three
higher
frequency
bands and
as
a
tuned-grid
oscillator for
the
three
lower
frequency
baads.
Dual
section
ClG-CI.3
of
the main tuning capacitor provides
for
the
variable
turiing
of
the oscillator, For
single conversion, the oscillator frequency
is
455
Kc
higher than the signal fre-
quency,
while
for double conversion
the
oscillator
frequency
is
3.955
mc higher
than the tuned-in signal.
First Heterodyne Oscillator
-
(crystal
Controlled
~3)
-
For services
requiring
elitrenely
stable,
fixed-frkruency operation,
a
crystal controlled high
frequency
oscillator ia provided.
Instant
change-over from varfable to crystal controlled
oscillator with
a
choice
of
six
crystal positions
is
effected by
a
front panel
XTALS
control,
A
second front
panel
control
marked
Delta
Frequency
permits
a
tolerance
adjustment
of
the
crystal ~scillatorfrequency
over
the
t
.005$
(purchased
crystal
tolerance) range,
For double conversion, the conversion oscillator output from V3
is
augmented
b
v4.
Conversion oscillator output from V3
is
availablt at HFO output connector socke
~8
at the rear of the frequency control unit &en the front panel control
is
in
a
crystal position; but when the front panel control
is
set to
its
EXT
position,
the
conversion oscillator voltage
for
the receiver
is
that which
is
externally connecte
to
58.
Intermediate Frequency Amplifier
-
Single conversion to
455~~
is
employed for
signal frequencies lielow
7.4
hc,
There are fowstages of
ICF
amplification in-
corporating the Hammarlund
-
patented filter circuit, Six positions 00 selectivity
provide
6
db bandwidths of
.2,
.5,
1.3,
3,
8,
and
13
kc.
On the three narrower
bandwidth positions the crystal filter
is
in operation.
The
crystal phasing control
provides extreme selectivity for the
high
attenuation
of
cl-osely adJacent inter-
fering signals. Double conversion
is
employed for
signal
frequencies above 7,4 mcs.
The signal
is
heterodyned
to
3,955 mc by the Fir~t
Mixer
V5
and
Heterodyne Oscilla-
tor
~4,
or V3 for high image rejection.
Tile
3,955
mcs
signal
is
then heterodyned
to 455
KC
by
the Second Mixer
~6
and the
3.5
mc Fixed Crystal-Controlled Oscilla-
tor
V%
for selectivity. For double conversion,
the
tuned
circuits
and
the 3.955 mc
IF transformer
T2
assure appropriate input to the
Second
Mixer
~6.
IF
transformer
T1
in the plate circuit of
V5
is
resonant to
both
455
kc
and to
3.955
mes.
For
single conversion, the
455
kc
signal
path
is
to
455
kc
I??
gate V7; for double
conversion,
the
3,955 mc signal
path
is
to Second Mixer
~6.
The
prime function of
V7
is
to render the
signal
path
through
it
an
open
circuit for double conversion
and available to the signal for single conversion.
The
3.5
mc crystal-controlled heterodyne output from
~8
is
available at
IFO
connector socket
56
at the
rear
skirt
of the receiver, when the front panel
IF0
switch
is
set to
its
INT
position; but when the
IF0
switch
is
set to
its
EXT
posi-
tion, the
3.5
mc conversion oscillator for the receiver
is
that externally
connected to
58,
since
~8
is
now inoperative.
Detector and
AVC
-
The
~14tube
is
used
as
a
high
level Detector and
AVC
rectTfier. ~he~~~~circuit
is
provided
with
separate
time ccnsta~tsfor
CW
and
MCW
operation.
AVC
and Diode output terminals provide for connections
in
diversity
applications.
The
AVC
bias developed
is
applied to
V1,
V2,
~6,
V7, and
Vy,
but the
bias to
V1
and
V2
is
reduced through use of
a
voltage divider network (resistors
R48
and
R53).
The
BFO-AVC
witch provides choice
as
to
a
FAST
or
SLOW
time constant. Since
the switch functions also
as
a
BFO
switch,
two
positions, BFO
FAST
and
BFO
SLOW,
are
provided.
Beat Frequency Oscillator
-
The
beat fre~uencyoscillator employs
a
high
capekity Colpitts circuit irfii'ch provide
a
high
order of frequency stability
and
minimizes oscillator harmonics. The
Beat
~re~uenc~Oscillator
V13,
is
coupled into
the detector circuit through
Buffer
Amplifier V1.2, which eliminates oscillator lock-
in.
A
f'ront panel control varies the audio-beat frequency from zero beat to
?
3
kc.
The
beat frequency oscillator output from
V13
is
available also at
BFO
connector
socket
K7
at
the
rear
apron of the receiver when
the
front panel
BFO
switch
is
set
to
either
its
FAST
or
SLOW
INT
BFO
positions;
but
when
set to either of
it8
FAST
or
SLOW
EXT
BFO
positions, the functioning beat frequency oscillator
for
the
receiver
is
that
which
Is
externally connected to 57, since the output from
V13
is
suppressed.
Front
panel
switch control
MOD-CW
renders
V13
operative
for
CW
operation.
An
external switch control
connected
to
terminals
BF
of
remote connector socket
~~3102A-14$-2~
(54)
on the rear skirt
may
also be used to peyform this hmction,
since.these terminals are
in
parallel with the contacts of the cantrol switch.
Alternate to the use of the beat frequency oscillator to render
a
keyed-carrier
CW
signal intelligible,
a
local tone generator may be externally connected to
terminals
A
and
B
of
~4
to
amplitude modulate the
CW
signal. The use of a local
tone generator produce6
a
steady tone even
%?hen
the received carrler f'requency
drifts.
Jk
is
furnished with connect~rplug
A
and 3108~44~-2~and cable clap
~~3057-6.
Noise Limiter
9
The
noise
limiter circuit Vl5 limite tho noise interference
from igriPti~nsystems
or
other
sources
of
pulse-type noise,
A
separate limiter
control switch permits optional use of the limiter
on
any
mode
of
operation
when
pulse type interference
is
present,
Audio Frequency
Anplifiw
-
A
resistance-coupled amplifier triode
~16~
amplifies
the audio-frequency
signa~Tkrn
the detector,
Audio Output
-
The
audio
output
to
V17
is transformer-coupled through
a
split
balanced' winding
t~
deliver
2.0
watts undistorted
output
to
n
600-ohm load. The
split balanced winding
permits
balsncing
of
the
direct kind in the output circuit,
as used for teletype
or
similar
~ervice,
A
separate secondary winding provides
attenuated audio signal output
for
headphone
operation.
This
winding
will
deliver
an
output
of
15
milLiwatts
into an 6~00-ohmresistive
load
when the 600-ohm power
secondary
is
delivering
500
milliwatts to
a
600-ohm
resistive load.
IF Output
I.
A
cathode follower, the
~16~
provides
a
'(&ohm impedance source of
intermediate f'requency (455kc) to socket
SO-239
on
the
rear
skirt of
the
chassis.
Plug
PL-259,
and angle plug adapter
M-359
used with coaxial cable
RG-~L/U
are
not supplied.
Power
Su ply
-
The
power supply is
an
integral part of the receiver,
It
in-
cludes
t
e rectifier
Vl9
and
C
rectifier V20, together with their respective low-
pass filters and Voltage Regulator
~16.
The
power transformer
is
provided with
screw terminal primary
taps,
covering
a
power line
source
range
of
90
to
270
volts,
50 to
60
cycles. The power transformer
and
filter components
are
protected by fuses
in
the
primasy
and
plate dupply circuit.
Tuning
Meter
-
The
tuning meter
is
used on
AVC
operation
to
indicate
the
accurac
of tuning and
Ee
relative strength
of
received signals. Depression of the Meter
Switch canverts the metes circuit
for.
indication
of
output level in
db
from
6
milli-
watts,
RF
Gain Control and
Power
Switch
-
me
RF
gain control
is
provided for
manual
..-.3.IcII
cantrol of sensiti9Fy'toprsent overloading
on
strong sigpals
when
operating with
the
AVC-WAL
switch in the
"Mlh,WU1'
position. This control also operates when the
switch
is
an the
"AVC"
position. The Power
"OM-OFF"
switch
is
operated at the
counter-olockwise extremity
of
the
RF
gain control.
Send-Receive Sw$tch
-
The send-receive switch desensitizes the receiver but
leaves
the
power "on"
60
provide
for
instant reception between transmission periods.
Radiation
-
Advanced design and shielding
of
the
high frequency, second conversior
crystal 'mieatf'reguency oscillators
has
reduced
radiation to
a
negligible point
so that interference
of
this
nature, coma in multi-oeceiver installations,
is
reduced
to
a
minimum.
SECTION
If1
INSTALLATION
Tubes and packing
-
.
After un~ackinetthe receiver see that
all
t
ubes are firmly
in
their sockets and-that' all packing material
is
removed from the receiver.
Power Su ly
-
Make
sure
that the primary tap
lead
at the bottom of the power
trandonnectedto
the
tap which
most
nearly agrees
with
the
50
to
60
cycle
power source voltage. Power connector
plug
~3108~-18-3s
with cable claw
AN3057-1C
with power cord and plug
are
furnished
w$th
the
receiver.
Antenna
-
The input impedance at the antenna socket,
$50-239,
is
designed to
match a 95-ohm coaxial
cable
line, The
plug
aoanector
PL-259,
and
angle
plug
adapter
M-359, supplied with the receiver, are for use
vith
RG-11/~
coaxial cable
(not supplied).
Speaker
-
The
speaker should be
of
the
permanent-magnet dynamic type and should
include
a
speaker voice coil to 600-ohm line-matching tran~formerfor connection to
the
600-ohm audio output tera'linals
of
the receiver, Caution: When the 600-ohm out-
put
is
not used connect a 600-ohm, 2-watt resistor to these terminals to avoid
component damage from high transient
peak
voltages,
For
applications requiring the
insertion
of
direct
current
control
or
Indiesting
voltages,
the jumper connecting
the two balanced sections of the
600
ohm-output
may
be
removed
and the insertion
circuit,
such
as
a low resistance balancing potentiometer, connected in
its
place.
Headphones
-
Either high
or
low impedance headphones may be used by plug
connection
to
the phone
jack
located
at
the lower left
side
of
the
front panel.
The
high impedance type
is
recommended.
Mounting
-
The
receiver
is
designed
for
rack mounting, Top and bottom cover
plates aresupplied for mounting in
a
standard 19-inch rack.
The
panel
is
10*
inches high,
See
Section
VII,
The
receiver sh0uJ.d-be placed
in
a
position wlkh
permits the free access of air.
Crystals for Frequency Control
-
Crystals
Y1
to
~6
are not supplied with the
rece'iver, but
will
be
supplied on-special order for
any
signal frequency within the
range of from
2
to
30
megacycles.
In
order
to insure correct crystal-controlled
frequency operation, crystal units
may
be
ordered from
THJ3
HAMMARLUIQa
MFG.
CO.
INC.
The
order
should
specify
the
si~al
f~ecpency
for
which
each unit
is
to be used.
See note at end of Table
5.
To
iztx1
crystals loosen the
knurled
thumb screw on
top of the Crystal Control Unit
~34
and
push to the rear, Insert the crystals in
the sockets. Bring the retainer spring
assembly
forward so that the springs press
on top of the crystal holders, and tighten the thumb screw.
Mark
the
signal fre-
quency
for
which each crystal
was
selected in megacycles
ou
the plastic chart
provided for this purpose alongside the crystal svitch
S2,
Pencil or ink may be
used and can be erased
if
it
is
desired to
change
these
figures
at
any
time.
The
numerals on the chart should
be
used so that they agree with the numerals on the
crystal socket positions, which are also indicated
by
the crystal selector switch.
Relay Connections
-
If
external relay operation
for
the send-receive function
is
desired, connection
may
be
made
by
soldering
a
twin conductor cable to the
terminals of the Send-Receive svitch
S9.
In this case
Sg
is
left in
the
Send
or
Open
position,
AVC
and Diode Output
-
In
diversity applications, the diversity feature
is
iccentuated bmlitercoidecting
the
AVC
(-1
bus between receivers,, and utilizing
a
common
ground
(G)
connection.
This
AVC
connection
is
made
when
the
IF
or
AF
outpllJ
of
the
system
is
used
to
provide
for
the
intelligence
due
to
a
CW,
MCW,
or
fre-
quency-shift
signal;
but
for
voice
6igne~l8
wnly
the audio
output
from one
receiver
is
used.
This
is
done
by
removing
the
DIODE
OUTPUT
jumper
on
each
receiver
apart
from
one;
and
connecting
the
negative
(0)
terminal
of
each
to
that
of
the
one
whosc.
terminals remain
jumpered,
IF
Output
-
The
IF
output
s~cket
50-239
at the
rear
skirt
provides
the
signal
at
44mo"i:
diversity receiving
system
use.
Connector
plug
PL-259
end
angle
plug
adapter
M-359
(supplied)
should
be
used
with
RG-11/~
coaxial
cable
(not
supplied).
The
output provided
to
a
70-ohm
resistive load
is
approximately
200
millivolts for
normal
sensitivity
(2
microvolts
input signal).
Master Slave
Connections
-
In
diversity applications the monitoring requirements
imposed'
on
the
opera'toraaevere, but
may
be
kept
st
a
alnirnun
by
use
of
common
conversion
and
beat-frequency oscillators.
Then
$he
operator need concern
himself
mostly
with
the
signal
level
in
each
channel
and
the
signal tuning
of
the
receivers.
To
provide for
V-3
crystal-controlled
first
heterodyne,
and/or
V-8
3.5
mc.
crystal-controlled
heterodyne,
and/or
V-13
beat-frequency
oscillator
output,
respectively, from
the
master
to
the
slave
receiver,
the
HFO,
IFU,
arid
BFO
sockets
50-239,
at
the
rear
skirt
of
each,
furnished
with
plug
PL-259,
and
angle
plug
adapter
M-359
for
IFO
and
BFO
only,
are
interconnected.
The
coaxial
cable
RG-~~/u
suited
for
use
is
not
supplied.
With
the
red
Ront
panel
controls
in
each
instance
on
one
receiver
set
to
a
red
panel
marking,
that receiver
becomes
the
slave
receiver,
wherein
its
V-3
(wo),
V-13
(BFO)
and
its
V-8
(IFO)
are
rendered
inoperative.
Remote
Connector
-
The
RWOTE
connector
Jb
is
furnished
with connector
plug
AIP
3-43
'and
cable clamp
AM
3057-6.
Use
terminals
k
and
B
of
J4
for
connecting
a
local
external
tone
so&&
to
amdulate
a
Cb?
signal
and
use
terminals
C
and
D
of
34
to
perform
the
function
of
the
CW-MOD
switch
by
another
system
panel
-
swltcb,
if
desired.