Sony HCD-FL5D User manual

SERVICE MANUAL
Amplifier section
The following measured at AC 127, 220, 240 V,
50/60 Hz (Saudi Arabian model only)
The following measured at AC 120, 220, 240 V,
50/60 Hz (except for Saudi Arabian model)
MULTI mode
DIN power output at stereo mode (rated)
45 + 45 watts
(8 ohms at 1 kHz, DIN)
Continuous RMS power output (reference)
Front speaker: 60 + 60 watts
(8 ohms at 1 kHz, 10%
THD)
Center speaker: 60 watts
(16 ohms at 1 kHz, 10%
THD)
Rear speaker: 60 + 60 watts
(8 ohms at 1 kHz, 10%
THD)
Sub woofer: 100 watts
(8 ohms at 100 Hz, 10%
THD)
2.1CH mode
DIN power output at stereo mode (rated)
70 + 70 watts
(8 ohms at 1 kHz, DIN)
Continuous RMS power output (reference)
Front speaker: 120 + 120 watts
(8 ohms at 1 kHz, 10%
THD)
Sub woofer: 240 watts
(8 ohms at 100 Hz, 10%
THD)
Inputs
MD (VIDEO) IN:
(phono jacks) voltage 450 mV/250 mV,
impedance 47 kilohms
OPTICAL DIGITAL IN:
(Square optical connector jacks, rear panel)
wavelength ——
MIC: sensitivity 1 mV,
(phone jack) impedance 10 kilohms
Outputs
MD (VIDEO) OUT:
(phono jacks) voltage 250 mV
impedance 1 kilohms
VIDEO OUT: 1 Vp-p, 75 ohms
S-VIDEO OUT: Y: 1 Vp-p, 75 ohms
C: 0.286Vp-p, 75 ohms
COMPONENT OUT: Y: 1 Vp-p, 75 ohm
PB: 0.7 Vp-p, 75 ohms
PR: 0.7 Vp-p, 75 ohms
PHONES: accepts headphones of
(stereo mini jack) 8 ohms or more
FRONT L/R: Use only the supplied
speaker SS-FL7
REAR L/R: Use only the supplied
speaker SS-RS7
CENTER: Use only the supplied
speaker SS-CT7
S.WOOFER: Use only the supplied
speaker SS-WG7
DVD player section
Laser Semiconductor laser
(DVD: λ=650 nm,
CD: λ=780 nm)
Emission duration:
continuous
Frequency response DVD (PCM 48 kHz):
2 Hz – 22 kHz = (±1 dB)
CD: 2 Hz – 20 kHz =
(±1 dB)
Signal-to-noise ratio More than 90 dB
Dynamic range More than 90 dB
Video color system format NTSC, PAL
OPTICAL DVD DIGITAL OUT
(Square optical connector jack, rear panel)
wavelength 660 nm
Tape player section
Recording system 4-track 2-channel stereo
Frequency response 50 – 13,000 Hz (±3 dB),
using Sony TYPE I
cassette
Wow and flutter ±0.15% W.Peak (IEC)
0.1% W.RMS (NAB)
±0.2% W.Peak (DIN)
DVD DECK RECEIVER
E Model
Australian Model
SPECIFICATIONS
HCD-FL5D
Ver 1.5 2004.09
9-874-140-06 Sony Corporation
2004I05-1 Audio Group
© 2004.09 Published by Sony Engineering Corporation
– Continued on next page –
HCD-FL5D is the amplifier, DVD player,
tape deck and tuner section in DHC-FL5D.
Model Name Using Similar Mechanism NEW
DVD DVD Mechanism Type CDM53N-DVBU14
Section Base Unit Name DVBU14
Optical Traverse Unit Name DBU-1
TAPE Model Name Using Similar Mechanism NEW
Section Tape Transport Mechanism Type TCM-230AWR41CS/
230PWR41CS

2
HCD-FL5D
Notes on chip component replacement
•Never reuse a disconnected chip component.
•Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
Flexible Circuit Board Repairing
•Keep the temperature of the soldering iron around 270 ˚C dur-
ing repairing.
•Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
•Be careful not to apply force on the conductor when soldering
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous ra-
diation exposure.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0OR DOTTED
LINE WITH MARK 0ON THE SCHEMATIC DIAGRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB-
LISHED BY SONY.
The following caution label is located inside the apparatus.
This appliance is classified as
a CLASS 1 LASER product.
The CLASS 1 LASER
PRODUCT MARKING is
located on the rear exterior.
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range
North American model: 87.5 - 108.0 MHz
(100-kHz step)
Other models: 87.5 - 108.0 MHz
(50-kHz step)
Antenna FM lead antenna
Antenna terminals 75 ohm unbalanced
Intermediate frequency 10.7 MHz
AM tuner section
Tuning range
Pan American model: 530 - 1,710 kHz
(with the tuning interval
set at 10 kHz)
531 - 1,710 kHz
(with the tuning interval
set at 9 kHz)
Saudi Arabian models: 531 - 1,602 kHz
(with the tuning interval
set at 9 kHz)
Other models: 530 - 1,710 kHz
(with the tuning interval
set at 10 kHz)
531 - 1,602 kHz
(with the tuning interval
set at 9 kHz)
Antenna AM loop antenna
Antenna terminals External antenna terminal
Intermediate frequency 450 kHz
General
Power requirements
Saudi Arabian model: 120 –127 V, 220 V or
230 – 240 V AC,
50/60 Hz
Adjustable with voltage
selector
Australian model: 230 – 240V AC, 50/60 Hz
Thailand model: 220 V AC, 50/60 Hz
Mexican model: 120 V AC, 60 Hz
Other models: 120 V, 220 V or
230 – 240 V AC,
50/60 Hz
Adjustable with voltage
selector
Power consumption 425 watts
Dimensions (w/h/d)
Approx. 245 ×410 ×400 mm
Mass Approx. 15 kg
Supplied accessories: AM loop antenna (1)
FM lead antenna (1)
Remote commander (1)
Batteries (3)
Video cable (1)
Speaker cord (6)
Speaker support (2)
Screw 33 ×10 (8)
Center and rear speaker
pads (12)
Design and specifications are subject to change
without notice.

3
HCD-FL5D
This system can play the
following discs
Format of discs Disc logo
DVD VIDEO*
VIDEO CD
Music CD
*The “DVD VIDEO” logo is a trademark.
Discs that this system
cannot play
•CD-ROMs (PHOTO CDs included)
•All CD-Rs other than music and VCD format
CD-Rs
•Data part of CD-Extras
•DVD-ROMs
•DVD Audio discs
Note
Some CD-Rs/CD-RWs or DVD-Rs/DVD-RWs
cannot be played on this system depending upon the
format or the recording quality or physical condition
of the disc, or the characteristics of the recording
device.
Furthermore, the disc will not play if it has not been
correctly finalized. For more information, see the
operating instructions for the recording device.
Playing a disc with MP3
audio tracks
About MP3
MP3 (MPEG 1 Audio Layer-3) is a standard
technology and format for compressing a sound
sequence. The track is compressed to about
1/10 of its original size. Sounds outside the
range of human hearing are compressed while
the sounds we can hear are not compressed.
Noteson discs
You can play MP3 audio tracks recorded on CD-
ROMs, CD-Rs (recordable CDs), or CD-RWs
(rewritable CDs).
The disc must be in the ISO 9660* level 1, level 2 or
Joliet format.
*ISO 9660 Format
The most common international standard for the
logical format of tracks and albums on a CD-ROM.
There are several specification levels. In Level 1,
track names must be in the 8.3 format (no more than
eight characters in the name, no more than three
characters in the extension “.MP3”) and in capital
letters. Album names can be no longer than eight
characters. There can be no more than eight nested
album levels. Level 2 specifications allow album
names and track names up to 31 characters long.
Notes
•With formats other than ISO 9660 level 1, 2 and
Joliet, album names or track names may not be
displayed correctly.
•When naming, be sure to add the extension “.MP3”
to the track name.
• If you use the extension “.MP3” to a track other
than MP3, the player cannot recognize the track
properly and will generate random noise that could
damage your speakers.
•Adisc recorded with complicated tree structure
takes a longer time to start playback.
•When the disc is inserted, the player reads all the
tracks on that disc. If there are many albums or non-
MP3 files on the disc, it may take a long time for
player to begin or for the next MP3 audio tracks to
start play.
•We recommend that you do not save other types of
tracks or unnecessary albums than MP3 audio
tracks in the disc to be used for MP3 listening.
• An album that does not include an MP3 audio track
is skipped.
•Maximum album number in a disc: 99
(The maximum number of MP3 audio tracks that
can be contained on a album is 250.)
•Tracks and albums are played in the order they are
recorded on the disc.
• Only the letters in the alphabet and numbers can be
used for album or track names. Anything else is
displayed as a space.
•ID3 tags cannot be displayed in stop mode.
•The player cannot play audio tracks in MP3PRO
format.

4
HCD-FL5D
TABLE OF CONTENTS
1. SERVICING NOTES ................................................ 6
2. GENERAL
Location of Controls ....................................................... 8
Setting the Clock ............................................................. 9
3. DISASSEMBLY
3-1. Disassembly Flow ........................................................... 10
3-2. Top Panel Assy ................................................................ 11
3-3. Back Cover ...................................................................... 11
3-4. Side Panel (A)/(B)........................................................... 12
3-5. Case ................................................................................. 12
3-6. Front Panel Assy ............................................................. 13
3-7. GC Board......................................................................... 13
3-8. Tape Mechanism Assy .................................................... 14
3-9. Belt .................................................................................. 14
3-10. SW Board, HEAD (A) Board, HEAD (B) Board .......... 15
3-11. DVD Mechanism Block .................................................. 15
3-12. DSP Board....................................................................... 16
3-13. DVD Mechanism Deck (CDM53N-DVBU14) .............. 16
3-14. Fitting Base (Guide) Assy, Bracket (Chassis),
Magnet Assy .................................................................... 17
3-15. Base Unit (DVBU14) ...................................................... 17
3-16. Tray (Sub)........................................................................ 18
3-17. Chassis (Mold B) Section, Stocker Section,
Slider (Selection) ............................................................ 18
3-18. VIDEO Board.................................................................. 19
3-19. SUB TRANS Board ........................................................ 19
3-20. Back Cover Section......................................................... 20
3-21. TRANS Board ................................................................. 20
3-22. SP RELAY Board............................................................ 21
4. ASSEMBLY
4-1. Assembly Flow................................................................ 22
4-2. Gears Installation ............................................................ 22
4-3. Slider (Selection) Installation ......................................... 23
4-4. Stocker Section Installation ............................................ 23
4-5. Chassis (Mold B) Section Installation............................ 24
5. TEST MODE.............................................................. 25
6. MECHANICAL ADJUSTMENTS....................... 34
7. ELECTRICAL ADJUSTMENTS
Deck Section ................................................................... 34
8. DIAGRAMS
8-1. Block Diagram – RF SERVO Section –........................ 37
8-2. Block Diagram – TUNER/TAPE DECK Section – ...... 38
8-3. Block Diagram – AUDIO DSP Section –...................... 39
8-4. Block Diagram – POWER AMP Section – ................... 40
8-5. Block Diagram – VIDEO Section – .............................. 41
8-6. Block Diagram
– DISPLAY/POWER SUPPLY Section – ...................... 42
8-7. Note for Printed Wiring Boards and
Schematic Diagrams ....................................................... 43
8-8. Printed Wiring Board – RF Board – .............................. 44
8-9. Schematic Diagram – RF Board – ................................. 45
8-10. Printed Wiring Board
– MB Board (Component Side) –................................... 46
8-11. Printed Wiring Board
– MB Board (Conductor Side) –..................................... 47
8-12. Schematic Diagram – MB Board (1/5) –....................... 48
8-13. Schematic Diagram – MB Board (2/5) –....................... 49
8-14. Schematic Diagram – MB Board (3/5) –....................... 50
8-15. Schematic Diagram – MB Board (4/5) –....................... 51
8-16. Schematic Diagram – MB Board (5/5) –....................... 52
8-17. Printed Wiring Boards – CHANGER Section –............ 54
8-18. Schematic Diagram – CHANGER Section – ................ 55
8-19. Printed Wiring Boards – CD DOOR Section – ............. 56
8-20. Schematic Diagram – CD DOOR Section – ................. 57
8-21. Printed Wiring Board – SW Board – ............................. 58
8-22. Schematic Diagram – SW Board –................................ 59
8-23. Printed Wiring Boards – TC DOOR Section – ............. 60
8-24. Schematic Diagram – TC DOOR Section –.................. 61
8-25. Printed Wiring Board – MC Board –............................. 62
8-26. Schematic Diagram – MC Board – ............................... 63
8-27. Printed Wiring Board
– DSP Board (Component Side) –.................................. 64
8-28. Printed Wiring Board
– DSP Board (Conductor Side) – ................................... 65
8-29. Schematic Diagram – DSP Board (1/3) – ..................... 66
8-30. Schematic Diagram – DSP Board (2/3) – ..................... 67
8-31. Schematic Diagram – DSP Board (3/3) – ..................... 68
8-32. Printed Wiring Board – CENTER SW AMP Board –... 70
8-33. Schematic Diagram – CENTER SW AMP Board – ..... 71
8-34. Printed Wiring Board
– FRONT REAR AMP Board –...................................... 72
8-35. Schematic Diagram
– FRONT REAR AMP Board –...................................... 73
8-36. Printed Wiring Boards – SPEAKER Section – ............. 74
8-37. Schematic Diagram – REGULATOR Board –.............. 75
8-38. Schematic Diagram – SPEAKER Section (1/2) –......... 76
8-39. Schematic Diagram – SPEAKER Section (2/2) –......... 77
8-40. Printed Wiring Board – GC Board – ............................. 78
8-41. Schematic Diagram – GC Board – ................................ 79
8-42. Printed Wiring Boards – PANEL Section – .................. 80
8-43. Schematic Diagram – PANEL Section – ....................... 81
8-44. Printed Wiring Board – MIC Board – ........................... 82
8-45. Schematic Diagram – MIC Board – .............................. 83
8-46. Printed Wiring Board – VIDEO Board –....................... 84
8-47. Schematic Diagram – VIDEO Board – ......................... 85
8-48. Printed Wiring Board – SUB TRANS Board –............. 86
8-49. Schematic Diagram – SUB TRANS Board –................ 87
8-50. Printed Wiring Board – TRANS Board –...................... 88
8-51. Schematic Diagram – TRANS Board –......................... 89
8-52. IC Pin Function Description .......................................... 97
9. EXPLODED VIEWS
9-1. Case Section ................................................................... 114
9-2. Front Panel Section-1..................................................... 115
9-3. Front Panel Section-2..................................................... 116
9-4. Front Panel Section-3..................................................... 117
9-5. Front Panel Section-4..................................................... 118
9-6. Chassis Section-1 ........................................................... 119
9-7. Chassis Section-2 ........................................................... 120
9-8. Chassis Section-3 ........................................................... 121
9-9. Chassis Section-4 ........................................................... 122
9-10. DVD Mechanism Deck Section-1
(CDM53N-DVBU14)..................................................... 123
9-11. DVD Mechanism Deck Section-2
(CDM53N-DVBU14)..................................................... 124
9-12. DVD Mechanism Deck Section-3
(CDM53N-DVBU14)..................................................... 125
9-13. DVD Mechanism Deck Section-4
(CDM53N-DVBU14)..................................................... 126
9-14. Base Unit Section (DVBU14)........................................ 127
9-15. Tape Mechanism Deck Section-1
(TCM-230AWR41CS: Except TH Model).................... 128

5
HCD-FL5D
9-16. Tape Mechanism Deck Section-2
(TCM-230PWR41CS: TH Model) ................................ 129
9-17. Tape Mechanism Deck Section-3
(TCM-230PWR41CS: TH Model) ................................ 130
10. ELECTRICAL PARTS LIST .............................. 131

6
HCD-FL5D
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electro-
static break-down because of the potential difference generated
by the charged electrostatic load, etc. on clothing and the human
body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused
on the disc reflective surface by the objective lens in the optical
pick-up block. Therefore, when checking the laser diode emis-
sion, observe from more than 30 cm away from the objective lens.
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
Carry out the “S curve check” in “CD section adjustment” and
check that the S curve waveforms is output three times.
SERVICE POSITION
In checking the DSP/MB/MC/VIDEO boards, prepare jig.
SECTION 1
SERVICING NOTES
•MODEL IDENTIFICATION
– Back Panel –
MODEL PART No.
Singapore model 4-240-281-0[]
Saudi Arabia model 4-240-281-1[]
Australian model 4-240-281-2[]
Mexican model 4-240-281-3[]
Thailand model 4-240-281-4[]
PART No.
extension cable (J-2501-217-A)
to the MB board (CN501)
and RF board (CN002)
extension cable (J-2501-198-A)
to the MB board (CN204)
and video board (CN701)
video board (CN701)
GC board
regulator board
SP relay board
DSP board
front rear AMP board
blue LED board
panel (L) board
panel (R) board
RF board (CN002)
mechanism deck
MB board (CN204)
SUB trans board
trans board center SW AMP board
MB board (CN501)
Any board to put
MC board

7
HCD-FL5D
•TYPE A/B DISCRIMINATION
Specification of this set is changed in the midway of production.
Therefore, the set is classified into two types according to which
IC, IC204 or IC205, is mounted.
When replacing IC205 of type A, install IC204 instead of IC205.
– MB BOARD (Conductor Side) –
IC205 (48 pin) is mounted :TYPE A
IC204 (44 pin) is mounted :TYPE B
•RELEASING THE DISC TRAY LOCK
The disc tray lock function for the antitheft of an demonstration
disc in the store is equipped.
Releasing Procedure :
Press two buttons of Z(DVD) and [DVD TOP MENU] simulta-
neously for five seconds. The message “UNLOCKED” is displayed
and the tray is unlocked.
Note: When “LOCKED” is displayed, the tray lock is not released by
turning power on/off with the [I/ ] button.
1
Ver 1.5
NOTE OF REPLACING THE MB BOARD
When replacing the MB board, since the adjustment value is not
set up correctly, “Drive Auto Adjustment” can’t be performed.
In this case, initialize Memory in the following procedures.
Procedure:
1. Set the test mode. (See page 27)
2. Press the [2] key of the remote commander, and set the “DRIVE
MANUAL OPERATION”. (See page 29)
3. Press the [6] key of the remote commander, and set the “2-6,
Memory Check”. (See page 31)
4. Press the [CLEAR] key of the remote commander, and initial-
ize Memory.

8
HCD-FL5D SECTION 2
GENERAL This section is extracted from
instruction manual.
LOCATION OF CONTROLS
– Front Panel –
– Rear Panel –
ALPHABETICAL ORDER
A – D
CD SYNC HI-DUB qd
DIGITAL wf
DISC SELECT 4
DISC 1 indicator wl
DISC 2 indicator wk
DISC 3 indicator wj
DISC 4 indicator wh
DISC 5 indicator wg
Display window 2
DISPLAY ws
DVD ed
DVD MENU qs
DVD TOP MENU qa
E – R
ECHO LEVEL (Asian model
only) wa
MD (VIDEO) wd
MIC jack ql
MIC LEVEL w;
MULTI CHANNEL DECODING
indicator 3
PHONES jack qh
REC PAUSE/START qf
Remote sensor e;
BUTTON DESCRIPTIONS
?/1 (power) 1
Z(disc tray) 5
ZA (deck A) qk
ZB (deck B) qj
hH (play) 6
X(pause) 8
x(stop) 7
./>(go back/go forward)
9
–/m, M/+
(rewind, fast forward) q;
Z
ZZ
xX
>.
M+– m
hH
?/1
1
6
8
452 3
ed
es
ea
wf
wd
ws
qk
qa
qs
qd
qf
qg
qh
qj
7
9
q;
wl
wk
wj
wh
wg
w;
ql
wa
e;
T – V
TAPE A/B ea
TUNER/BAND es
VOLUME qg
ACOMPONENT VIDEO OUT jacks
Use video cables (not supplied) to connect an
optional component (such as a TV) to this jack.
If your TV accept progressive format file
signals, you must use this connection and set
“COMPONENT OUT” to “PROGRESSIVE”
in “SCREEN SETUP”.
BVIDEO OUT jack
Use a video cable (supplied) to connect an
optional component (such as a TV) to this jack.
You can then output the video to the
component from this unit, and enjoy the video
images of DVDs, etc.
CS VIDEO OUT jack
Use an S video cable (not supplied) to connect
an optional component (such as a TV) to this
jack. You can then output the video to the
component from this unit, and enjoy higher
quality video images.
DOPTICAL DIGITAL IN jack
Use a digital optical cable (square, not
supplied) to connect an MD deck or DVD
player to this jack. You can then record or
listen to digital audio from the MD deck or
DVD
p
la
y
er throu
g
h this s
y
stem.
EOPTICALDVD DIGITAL OUT jack
Use a digital optical cable (square, not
supplied) to connect an MD deck to this jack.
You can then output the digital audio to the
MD deck from this system.
FMD (VIDEO) IN jacks
Use audio cords (not supplied) to connect an
MD deck or VCR to these jacks. You can then
listen to analog audio from the MD deck or
VCR through this system.
GMD (VIDEO) OUT jacks
Use audio cords (not supplied) to connect an
MD deck or VCR to these jacks. You can then
output audio to the MD deck or VCR from this
system.
Tip
When you remove the optical cover, keep it for future
use.

9
HCD-FL5D
Remote Control
ALPHABETICAL ORDER
A – E
2.1CH/MULTI* e;
ALBUM +/– ed
AMP MENU 9
ANGLE ek
AUDIO el
CLEAR ql
CLOCK/TIMER SELECT* wf
CLOCK/TIMER SET wf
D.SKIP 5
digipad 7
DISPLAY 4
DSP EDIT* ej
DVD qh
DVD DISPLAY qa
DVD MENU qg
DVD SETUP* 9
DVD TOP MENU qj
EFFECT* es
ENTER 6
BUTTON DESCRIPTIONS
?/1 (power) qk
hH (play) wk
X(pause) r;
x(stop) wl
.(go back) wj
>(go forward) wj
m(rewind) ra
M(fast forward) ra
V/v/B/b/ENTER eg
>10 wa
*To use these functions, press the
button while pressing SHIFT.
F – S
FUNCTION 0
GAME MODE eh
GROOVE* ef
KARAOKE PON* eh
MOVIE MODE es
MUSIC MODE ej
Numeric buttons wd
P FILE* el
PLAY MODE/DIRECTION w;
PRESET +/– wj
PREV/NEXT wj
REPEAT/FM MODE ws
RETURN Oe;
SCAN/SLOW t/ T ra
SELECT wk
SHIFT qd
SLEEP wg
SUBTITLE ea
T – V
TAPE A/B qs
TOOL MODE ef
TUNER MEMORY* w;
TUNER/BAND qf
TUNING +/– ra
TV/VIDEO wh
TV ?/1 1
TV CH +/– 3
TV VOL +/– 2
VOLUME +/ – 8
B
v
V
1 2 3 45 6 7
890qaqsqdqfqgqhqjqk
ql
wh
wg
wf
ws
w;
wa
wd
Bb
v
V
wk
wj
wl e;
ea
es
ef
ed
eg
eh
ej
ek
el
r;
ra
Setting the clock
1 Turn on the system.
2 Press CLOCK/TIMER SET on the
remote.
3 Press .or >repeatedly to set the
hour.
4 Press ENTER on the remote.
5 Press .or >repeatedly to set the
minutes.
6 Press ENTER on the remote.
To adjust the clock
1 Press CLOCK/TIMER SET on the remote.
2 Press .or >repeatedly to select
CLOCK SET?, then press ENTER on the
remote.
3 Do the same procedures as step 3 to 6
above.
Note
The clock settings are canceled when you disconnect
the power cord or if a power failure occurs.

10
HCD-FL5D
• This set can be disassembled in the order shown below.
3-1. DISASSEMBLY FLOW
SECTION 3
DISASSEMBLY
3-4. SIDE PANEL (A)/(B)
(Page 12)
3-3. BACK COVER
(Page 11)
3-2. TOP PANEL ASSY
(Page 11)
3-5. CASE
(Page 12)
3-7. GC BOARD
(Page 13)
3-14. FITTING BASE (GUIDE)ASSY,
BRACKET (CHASSIS),
MAGNET ASSY
(Page 17)
3-17. CHASSIS (MOLD B) SECTION,
STOCKER SECTION,
SLIDER (SELECTION)
(Page 18)
3-11. DVD MECHANISM BLOCK
(Page 15)
3-16. TRAY (SUB)
(Page 18)
3-13. DVD MECHANISM DECK
(CDM53N-DVBU14)
(Page 16)
3-12. DSP BOARD
(Page 16)
3-21. TRANS BOARD
(Page 20)
3-22. SP RELAY BOARD
(Page 21)
3-18. VIDEO BOARD
(Page 19)
3-19. SUB TRANS BOARD
(Page 19)
3-20. BACK COVER SECTION
(Page 20)
3-15. BASE UNIT
(DVBU14)
(Page 17)
3-6. FRONT PANEL ASSY
(Page 13)
3-8. TAPE MECHANISM ASSY
(Page 14)
3-9. BELT
(Page 14)
3-10. SW BOARD,
HEAD (A) BOARD,
HEAD (B) BOARD
(Page 15)
SET

11
HCD-FL5D
Note: Follow the disassembly procedure in the numerical order given.
3-2. TOP PANEL ASSY
3-3. BACK COVER
1 four screws
(hexagon socket tapping)
2 top panel ass
y
1 five screws
(BVTP3
× 8
)
2 back cover

12
HCD-FL5D
3-4. SIDE PANEL (A) / (B)
3-5. CASE
4 side panel (A)
1 three screws
(top)
2 side panel (B)
3 three screws
(top)
5 two screws
(BVTP3
× 8)
2 six screws
(BVTT3 × 8 (S))
1 three screws
(BVTP3 × 8)
1 three screws
(BVTP3 × 8)
6
6
4 screw (case 3 TP2
)
7 case
3 screw (case 3 TP2)

13
HCD-FL5D
3-6. FRONT PANEL ASSY
3-7. GC BOARD
two claws
qg Rifting up the CD mechanism block
section, and release two claws.
7 connector
(CN1)
8 connector
(CN808)
9 connector
(CN318)
1 wire (flat type) (15 core)
(CN206)
5 wire (flat type)
(17 core) (CN109)
2 connector
(CN201)
3 connector
(CN203)
4 connector
(CN207)
6 connector
(CN2)
qf two screws
(BVTP3 × 8)
0 screw
(BVTP3 × 8)
qs screw
(BVTP3 × 8)
qa harness
qd harness
qh front panel assy
4 three screws
(BVTP3
× 8)
2 wire (flat type) (19 core)
(CN202)
1 wire (flat type) (17 core)
(CN204)
3 connector
(CN713)
5 GC board

14
HCD-FL5D
3-8. TAPE MECHANISM ASSY
3-9. BELT
1 two screws
(2.6
× 8)
5 tape mechanism ass
y
2 two screws
3 Push two solenoids.
4 Open cassette lid.
1 two screws
(PS 2.6 × 5)
2 motor assy (capstan
)
(M901)
3 belt (capstan C)
4 belt (capstan B)
4 belt (capstan B)
5 belt (FR)
5 belt (FR)

15
HCD-FL5D
3-10. SW BOARD, HEAD (A) BOARD, HEAD (B) BOARD
3-11. DVD MECHANISM BLOCK
6 screw (PTT 2 × 4)
4 screw (PTT 2 × 4)
3 SW board
2 five claws
5 head (A) board
7 head (B) board
1 Remove the four solders.
8 two connectors
(CN805, 806)
9 claw
6 two connectors
(CN702, 703)
0 two claws
SP-relay
board
MC board
qa DVD mechanism block
3 connector
(CN905)
4 connector
(CN903)
1 wire (flat type)
(11 core: EXCEPT AEP, UK)/
wire (flat type)
(15 core: AEP, UK)
(CN105)
2 wire (flat type)
(17 core) (CN204)
5 connector
(CN807)
7 six screws
(BVTP3
× 8)

16
HCD-FL5D
3-13. DVD MECHANISM DECK (CDM53N-DVBU14)
3-12. DSP BOARD
1 wire (flat type) (9 core
)
(CN603)
2 wire (flat type) (19 core)
(CN602)
3 wire (flat type) (11 core)
(CN601)
4 two screws
(BVTP3
× 8)
5 DSP boar
d
2 two screws
(BVTP 3
× 8)
1 two screws
(BVTP 3
× 8)
3 bracket top panel
7 chassis (CDM) section
6
5
wire (flat type) (29core)
(CN501)
4 four screws
(BVTP 3
× 8)
8 DVD mechanism deck
(CDM53N-DVBU14)

17
HCD-FL5D
3-14. FITTING BASE (GUIDE) ASSY, BRACKET (CHASSIS), MAGNET ASSY
3-15. BASE UNIT (DVBU14)
1 two connectors
(CN709, 715)
7 connecto
r
(CN710)
9 magnet assy
2 four screws
(BTTP M2.6)
8 four screws
(BTTP M2.6)
4 two screws
(BTTP M2.6)
6 Bracket
(chassis)
5 two screws
(BTTP M2.6)
3 fitting base
(guide) assy
6 base unit
(DVBU14)
5 two screws
(PTPWH M2.6
)
1 connector
(CN710)
4 magnet assy
3 two hooks
2 four screws
(BTTP M2.6)

18
HCD-FL5D
3-16. TRAY (SUB)
3-17. CHASSIS (MOLD B) SECTION, STOCKER SECTION, SLIDER (SELECTION)
A
B
pully (LD)
stocker section
tray (sub)
slider (selection)
pully (mode)
1 Rotating the pulley (LD), shift the slider (selection) in the arrow A direction.
2 Rotating the pulley (mode) in the arrow direction, adjust the tray (sub) to be removed.
3 Rotating the pulley (LD), shift the slider (selection) in the arrow B direction.
4 Rotating the pulley (mode) in the arrow direction, remove the tray (sub) to be removed.
6 stocker
section
1 three screws
(BVTP M2.6)
2 chassis (mold B) section
3 gear (eject)
4 two step screws
5 two step
screws
7 two screws
(PTPWH M2.6)
8 slider (selection)
9 washer
0 compression
spring
Pully (LD)
Note: Rotating the pully (LD),
shift the slider (selection)
to the left.

19
HCD-FL5D
3-18. VIDEO BOARD
3-19. SUB TRANS BOARD
1 three screws
(BVTP3 × 8)
2 video board
3 three screw
s
(BVTP3 × 8)
2 connector
(CN902)
1 connector
(CN901)
5 SUB trans board
4 harness

20
HCD-FL5D
3-20. BACK COVER SECTION
3-21. TRANS BOARD
5 TRANS board
4 four screws
3 connector (CN915)
1 connector (CN914)
2 connector (CN916)
4 two screws
(BVTP3 × 8)
5 screw (BVTP3 × 8
)
3 connector
(CN901)
1 connector
(CN902)
2 connector
(CN809)
6 back cover section