Hammer FP Series Operating instructions

Operating and
maintenance manual
FIXED CRUSHER
FP SERIES

2Ed. 01/18 Rev. 00
FIXED CRUSHER FP SERIES
Instruction manual for the use, maintenance, safety, transport, storage, installation, repair,
spare parts and disposal of the HAMMER product:
FP CRUSHER
All rights are reserved, including translation rights. Reproduction of this publication without
the permission of HAMMER S.r.l. is prohibited
Publication MIUM_FP_11/2018-00
Publisher HAMMER S.r.l.
Printing date 01/02/2018
Attached documentation
1 - Intervention request form
2 - Spare parts order form
3 - Equipment rst start-up registration form
Manufacturer
HAMMER S.r.l.
Via Oleici dell’Italia Meridionale, LOTTO G1 Z.I.
70056 MOLFETTA (BA)
Tel. [phone]
e-mail: [email protected]
Customer Service
HAMMER S.r.l.
Via Oleici dell’Italia Meridionale, LOTTO G1 Z.I.
70056 MOLFETTA (BA)
Tel. [phone]
e-mail: [email protected]

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Via Oleici dell’Italia Meridionale Loo G1 Z.I. - 70056 Molfea (BA) - IT | P. IVA 06233290722 | T. [phone] | [e-mail] | www.hammereurope.com
HAMMER SRL
CE CERTIFICATE
The undersigned “MANUFACTURER” HAMMER S.R.L. – Via degli Oleici dell’Italia
Meridionale, Loo G1 – 70056 Molfea (BA) – Italy declares, under his own responsibility
that the
Molfetta, The CEO
Valerio Modugno
MODEL:
SERIAL NO.:
MANUFACTURING YEAR:
WEIGHT (KG):
complies with
THE REQUIREMENTS REGULATED BY THE LAW REGARDING THE EC2006/42
DIRECTIVES AND SUBSEQUENT AMENDMENTS AND INTEGRATIONS
REFERENCE TO TECHNICAL SPECIFICATIONS
UNI EN ISO 12100:2010; UNI EN 474-1:2013; UNI EN 474-5:2013;
UNI EN ISO 11200:2014; UNI EN ISO 3744:1995
UNI EN ISO 14120:2015; UNI EN 1037:2008; UNI EN ISO 7010:2017;
UNI EN ISO 4413:2012
and authorizes MODUGNO VALERIO
address Via degli Oleici dell’Italia Meridionale, Loo G1, Z.I. – 70056 Molfea (BA)
to draw up the technical manual in his name.
Conformity Declaration
(ALL. IIA DIR. 2006/42/CE)
2021

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CONTENTS
INSTRUCTIONS, USE AND MAINTENANCE MANUAL................................................................................................ 1
1. INTRODUZIONE.................................................................................................................................................................................... 8
1.1 Foreword ............................................................................................................................................................................................... 8
1.2 Symbols .................................................................................................................................................................................................. 8
1.3 Warnings................................................................................................................................................................................................ 8
1.4 Responsibility ...................................................................................................................................................................................... 8
1.5 Regulatory references...................................................................................................................................................................... 9
1.6 Consultation of the manual......................................................................................................................................................... 10
1.7 Testing.................................................................................................................................................................................................. 10
1.8 Warranty............................................................................................................................................................................................. 10
1.9 Request for assistance .................................................................................................................................................................. 11
1.10 Ordering spare parts...................................................................................................................................................................... 11
2. INFORMATION.................................................................................................................................................................................... 12
2.1 Denitions.......................................................................................................................................................................................... 12
2.2 Interaction with the equipment................................................................................................................................................. 12
2.3 Operator qualied as “MC“......................................................................................................................................................... 13
2.4 Operator qualied as “MT“.......................................................................................................................................................... 13
2.5 Operator qualied as “HT“ .......................................................................................................................................................... 13
2.6 Operator qualied as “MT“.......................................................................................................................................................... 13
2.7 Equipment identication data and CE marking .................................................................................................................. 14
2.8 Description of the equipment .................................................................................................................................................... 16
2.9 Intended use and limits of use.................................................................................................................................................... 16
2.10 Technical specications of HAMMER CRUSHERS............................................................................................................ 16
2.11 Noise..................................................................................................................................................................................................... 17
3. SAFETY ...............................................................................................................................................................................18
3.1 Standards and certications....................................................................................................................................................... 18
3.2 Safety measures............................................................................................................................................................................... 18
3.2.1 Requisites of the operator............................................................................................................................................. 18
3.2.2 Work clothing..................................................................................................................................................................... 18
3.2.3 Behavior to be adopted in the event of accidents................................................................................................ 19
3.3 Safety at work................................................................................................................................................................................... 19
3.4 Prohibitions ....................................................................................................................................................................................... 20
3.5 Safety symbols.................................................................................................................................................................................. 21
3.6 Safety devices................................................................................................................................................................................... 23
3.7 Residual risks .................................................................................................................................................................................... 23
4. USE OF THE CRUSHER.................................................................................................................................................................. 24
4.1 Mounting he top bracket on the CRUSHER.......................................................................................................................... 24
4.2 CRUSHER controls ......................................................................................................................................................................... 25
4.3 Assembling the top bracket on the excavator’s arm ......................................................................................................... 25
4.4 Initial and period checks............................................................................................................................................................... 27
4.5 Daily checks....................................................................................................................................................................................... 27
4.6 Recommendations for use........................................................................................................................................................... 28
4.7 Malfunctions and troubleshooting........................................................................................................................................... 28
5. HANDLING.............................................................................................................................................................................................. 29

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6. MAINTENANCE .................................................................................................................................................................................. 30
6.1 Mintenance of mechanical components ................................................................................................................................ 30
6.2 Hydraulic system maintenance ................................................................................................................................................. 30
6.3 Lubrications....................................................................................................................................................................................... 31
6.4 Authorized assistance ................................................................................................................................................................... 31
6.5 Scheduled maintenance synoptic table.................................................................................................................................. 32
6.6 Tightening torques of screws and nuts................................................................................................................................... 33
6.7 Hydraulic pipe dimensions .......................................................................................................................................................... 34
7. DISPOSAL................................................................................................................................................................................................. 35
7.1 Demolition ......................................................................................................................................................................................... 35
7.2 Disposal............................................................................................................................................................................................... 35
8. ANNEXES.................................................................................................................................................................................................. 36

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The technical information contained
in this manual are not binding.
HAMMER S.r.l. reserves the right to make any changes
necessary to improve the manual at any time.

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HAMMER S.r.l.
Registered Ofce and Factory:
Via Oleici dell’Italia Meridionale, LOTTO G1 Z.I. - 70056 MOLFETTA (BA)
VAT number: 06233290722
Telephone: [phone]
Email: [email protected]
Url: www.hammereurope.com

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1. INTRODUCTION
1.1 FOREWORD
A. The purpose of this publication is to provide the Owner and the Operator with effective and safe
instructions on the use and maintenance of the FP CRUSHER produced by HAMMER S.r.l. (here in after
referred to as the MANUFACTURER).
B. The regular operation of the CRUSHER depends on correct use and maintenance. Therefore, the
efciency and duration of your equipment will be closely connected with these fundamental aspects.
C. HAMMER S.r.l. reserves the right to make the modications it deems necessary or useful to its own
equipment without compromising its essential characteristics.
1.2 SYMBOLS
Obligation
Identies paragraphs of particular importance, containing directives or information that MUST
be known to the USER of the equipment.
Prohibition
Identies work procedures or operations that MUST NOT be performed because they
can compromise the safety of the operator.
Warning
Identies the working methods that must be strictly observed to avoid possible damage to the
equipment or the machine on which it is mounted.
Safety
Identies all the measures necessary for the prevention of injuries to people.
1.3 WARNINGS
This manual is an integral part of the equipment. It must be read before the equipment is put into operation.
The manual must be kept for the entire duration of the product together with the CRUSHER. If the manual is
lost or damaged, request a copy from the MANUFACTURER, mentioning the publication code indicated at the
bottom of the cover page.
1.4 RESPONSIBILITY
The MANUFACTURER declines all responsibility if the USER:
• Does not read the manual in its entirety before using the equipment.
• Performs any maneuver outside those described in this manual.
• Repurposes and/or uses the equipment outside the intended uses described in this manual
• Does not perform the maintenance operations described in this manual.
Regarding all aspects for which further explanations are deemed necessary, do not hesitate to contact the
Customer Service of the MANUFACTURER.

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1.5 REGULATORY REFERENCES
All HAMMER CRUSHERS are designed, built and tested in accordance with the following standards:
Standard Title Year
2006/42/CE Machinery Directive 2006
UNI EN 474-1 Earth moving machinery - Safety - Part 1: General requirements 2013
UNI EN 474-5 Earth moving machinery - Safety - Part 5: Requirements for hydraulic
excavators
2013
UNI EN ISO 12100 Safety of machinery - General principles of design - Risk assessment and risk
reduction
2010
UNI EN ISO 4413 Hydraulic uid power - General rules and safety requirements for systems
and their components
2012
UNI EN ISO 14120 Safety of machinery - Guards - General requirements for the design and
construction of xed and mobile guards
2015
UNI EN 1037 Safety of machinery - Prevention of unintended start-up 2008
UNI EN ISO 11200
Acoustics - Noise emitted by machines and equipment - Guidelines for
the use of basic standards for determining sound pressure levels at the
workplace and in other specic positions
2014
UNI EN ISO 3744
Acoustics - Determination of sound power levels and sound energy levels of
noise sources using sound pressure - Engineering method for an essentially
free eld over a reecting plane
2010
UNI EN ISO 7010 Graphical symbols - Safety colors and safety signs - Registered safety signs 2017
UNI EN ISO 15614-1
Specication and qualication of welding procedures for metallic materials -
Welding procedure tests - Part 1: Arc and gas welding of steels and arc
welding of nickel and nickel alloys
2017
UNI EN ISO 4063 Welding and allied processes - Nomenclature of processes and reference
numbers
2011
UNI EN ISO 2859-3 Sampling procedures for inspection by attributes - Part 3: Skip-lot sampling
procedures
2007
UNI EN ISO 17637 Non-destructive testing of welds -- Visual testing of fusion-welded joints 2017
UNI EN ISO 23277 CNon-destructive testing of welds - Penetrant testing - Acceptance levels 2015
UNI EN ISO 898-1
Mechanical characteristics of steel connecting elements - Part 1: Screws and
studs with specied strength classes - Coarse thread and ne pitch thread 2013

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1.6 CONSULTATION OF THE MANUAL
This manual is intended for operators and qualied personnel for a correct use of the equipment. Inside the
manual the operator will nd instructions and directions related to:
• KNOWLEDGE
• SAFETY
• USE
• MAINTENANCE
• DISPOSAL
of the equipment.
Note: Some illustrations contained in this manual have been taken from photos of prototypes:
standard production equipment may differ in some details. The policy of the MANUFACTURER
is to make continuous improvements to the equipment of its own production, and therefore
the characteristics of the same may undergo variations at any time, without notice. The
MANUFACTURER does not accept any responsibility for discrepancies that may arise between
the characteristics of its CRUSHERS and the related descriptions contained in this publication.
1.7 TESTING
HAMMER equipment is tested at the MANUFACTURER facilities, according to specic internal procedures.
Any verication of the performance resulting from the test is possible only by reproducing the same conditions
as the test itself.
Prior to delivery, the MANUFACTURER will provide the buyer customer with instructions concerning the
fundamental principles for use (tools, controls, etc.), periodic maintenance of the equipment and precautionary
safety measures.
1.8 WARRANTY
A. The warranty of the equipment is 12 months from the date of delivery to the buyer.
B. The guarantee is valid if all the instructions in this manual have been followed.
C. The warranty will be valid only after the purchaser suspends the use of the equipment as soon as it has
ascertained the existence of a defect.
D. The warranty only provides for the supply of spare parts, excluding components subject to wear. The
costs for transport, disassembly and reassembly of the components will be borne by the customer.
E. The warranty is only valid if the rst start-up is carried out by personnel authorized by HAMMER S.r.l..
F. The warranty is subject to the regular maintenance described in Chapter 6 of this manual.
G. Warranty forfeiture. The warranty is automatically void in any hypothesis of contractual non-fulllment,
or in the event of tampering or modications to the equipment, without the written authorization by
HAMMER S.r.l..
Failure to comply with the clauses mentioned above and any other indication in this manual will result in the
immediate forfeiture of the warranty and will exempt HAMMER S.r.l. from any liability for the product and/or for
any damage suffered by people or property
.

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1.9 REQUEST FOR ASSISTANCE
To request any type of assistance, please contact the Customer Service of the MANUFACTURER, sending an
email to the email address of HAMMER [email protected] with a copy of the specic form (Annex 1 of
Chapter 8 of this manual), duly completed and always mentioning the equipment’s serial number.
To ll in the Intervention Request Form, please follow the following steps:
• Enter the name of the company and the date of completion of the form;
• Include the serial number that can be read on the plate afxed to the equipment;
• Describe the problem detected;
• Indicate the date by which the intervention is requested1;
• Stamp and sign the form,
• Send the form by email.
1.10 ORDERING SPARE PARTS
To request spare parts, use the appropriate form (Annex 2 of Chapter 8 of this manual) by sending it via email,
duly completed, to the email address of HAMMER [email protected].
To ll in the Spare Parts Request Form, please follow the following steps:
• Enter the name of the company and the date of completion of the form;
• Include the serial number that can be read on the plate afxed to the equipment;
• In the “Description” column, indicate the necessary replacement components;
• In the “Quantity” column, enter the number of pieces needed;
• Stamp and sign the form;
• Send the form by email.
1 The actual intervention date will be conrmed after HAMMER receives the fax and based on the availability of
its technicians at the time of the request.

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2. INFORMATION
2.1 DEFINITIONS
MACHINE: Assembly, tted with or intended to be tted with a drive system, other that direct human or animal
force, consisting of linked parts or components, at least one of which moves, and which are joined together for
a specic application.
INTERCHANGEABLE EQUIPMENT: Device that, after commissioning a machine or tractor, is assembled on
the machine or tractor by the operator in order to modify its function or provide a new function, insofar as this
equipment is not an instrument.
DANGER: Potential source of injury or damage to health.
DANGER AREA: Any area inside and/or near a machine (and/or equipment) in which the presence of a
person constitutes a risk to the safety and health of that person.
EXPOSED PERSON: Any person who is wholly or partially in a danger area
OPERATOR: The person or persons in charge of installing, operating, adjusting, cleaning, repairing and
handling a machine (and/or equipment) or performing its maintenance.
RISK: Combination of the probability and severity of an injury or damage to health that may arise in a
dangerous situation.
INTENDED USE: Use of the machine (and/or equipment) in accordance with the information provided in the
instructions for use.
REASONABLY FORESEEABLE INCORRECT USE: The use of the machine (and/or equipment) in a way
different from that indicated in the instructions for use, which may derive from easily predictable human
behavior.
2.2 INTERACTION WITH THE EQUIPMENT
Work with the equipment can only be carried out by operators having the qualications dened in the following
paragraphs. It will be the responsibility of the USER to identify the qualied personnel for the various tasks and
to train the same as suggested in this manual. Work area is meant as the area facing the machine in which the
operator normally nds him/herself during the normal operation of the machine. The work area must never be
occupied by personnel unrelated to the work, in order to avoid possible interference with the operator’s
freedom of movement and action. In case of emergency, immediate access to the machine by the operator
must be guaranteed. Therefore, presence in the work area must be forbidden to people who are not
authorized and appropriately informed about the risks involved.

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2.3 OPERATOR QUALIFIED AS “MC”
MACHINE CONDUCTOR i.e. the person in charge of starting and controlling the operation of the CRUSHER,
performing simple adjustment operations and eliminating the causes of equipment stoppage due to
malfunctions.
2.4 OPERATOR QUALIFIED AS “MT”
MECHANICAL MAINTENANCE TECHNICIAN i.e. qualied technician able to operate on the equipment in
open or excluded protection conditions and to intervene on the mechanical parts to carry out adjustments,
maintenance and repairs.
2.5 OPERATOR QUALIFIED AS “HT”
HYDRAULIC MAINTENANCE TECHNICIAN i.e. qualied technician able to operate on the equipment in open
or excluded protection conditions and to intervene on the hydraulic parts to carry out adjustments,
maintenance and repairs.
2.6 OPERATOR QUALIFIED AS “MT”
MANUFACTURER TECHNICIAN i.e. qualied technician from the MANUFACTURER who intervenes subject
to agreements with the USER.

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2.7 EQUIPMENT IDENTIFICATION DATA AND CE MARKING
The main components of the HAMMER CRUSHER of the FP Series are the following:
Figure 1: CRUSHER components
1 – Jaw closing cylinder
2 – Jaw pin
3 – Structure
4 – Blade
5 – Jaw
6 – Top bracket (optional)

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The identication data of the CRUSHER, pursuant to the Machinery Directive (2006/42/EC), are legibly and
indelibly PROVIDED on a plate, shown below, afxed to the equipment.
It is absolutely forbidden to remove it or change its contents.
Figure 2: CE marking
In addition to the information contained therein, mandatory by law, which are:
• Business name and full address of the manufacturer;
• Designation of the equipment type;
• Serial number;
• «CE» marking;
• Year of construction, i.e. the year in which the manufacturing process ended,
The following additional information is shown:
• Maximum pressures for rotation and shearing;
• Total weight of the equipment.

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B
F1
F2
F3
2.8 DESCRIPTION OF THE EQUIPMENT
The HAMMER CRUSHER of the FP series, mounted on the excavator arm, makes it possible to crush
construction materials and shear any reinforcing rods present in the structures to be demolished. The
HAMMER FP CRUSHER, designed for secondary demolition activities, is characterized by one only
movement, i.e. opening/closing of the jaw.
The CRUSHER must be connected to the excavator’s hydraulic circuit, which will control its movements.
2.9 INTENDED USE AND LIMITS OF USE
The HAMMER FP CRUSHER is intended exclusively for the crushing of construction material, including
the cutting of metal reinforcements located inside the concrete. Any other use is to be considered
NOT COMPLIANT with the Manufacturer’s instructions.
2.10 TECHNICAL SPECIFICATIONS OF HAMMER CRUSHERS
The technical specications of the HAMMER CRUSHERS of the FX Series are shown in the following table:

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In order to ensure the correct maneuvering space and to avoid possible collisions with people, it is advisable to
provide a minimum distance of 15 [m] between equipment and people circulating in the area of operation.
Space requirements for the operation of the equipment are closely linked to the types of works to be carried out
on site, which cannot be generalized and need to be evaluated each time.
On the other hand, space requirements for the maintenance of the equipment are closely linked to the
operations that specialized maintenance personnel must perform.
Model FP05 FP10 FP16 FP22 FP26 FP32
Excavator weight t3-8 8-13 13-22 16-25 20-32 33-40
Weight kg 360 900 1450 2150 2650 2950
Opening/oil ow rate closing l/min 20-70 70-110 140-200 200-250 200-300 220-300
Excavator working pressure bar 250 280 300 300 300 300
Amm 1280 1650 2100 2500 2700 2800
Bmm 400 520 680 850 875 940
Blade mm 160 160 200 200 300 300
F1 t90 115 165 180 200 245
F2 t40 50 70 85 85 110
F3 t25 35 55 60 70 85
Ø Max mm 25 25 30 40 40 50
2.11 NOISE
The CRUSHERS are not a source of additional noise to that of the excavator. Therefore, from this point
of view, follow the instructions provided in the user manual of the latter machine, equipped with the
FP CRUSHER.

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3. SAFETY
3.1 STANDARDS AND CERTIFICATIONS
In the design of the CRUSHER, the MANUFACTURER has taken on the task of achieving important
objectives, rst of all the pursuit of the maximum level of equipment, obtained through specic design
solutions, consistently with the provisions of the Machinery Directive.
The equipment has been built according to the standards indicated in the Declaration of Conformity.
3.2 SAFETY MEASURES
• This manual is an integral part of the equipment. The manual must remain within reach of the personnel
in charge of the use and maintenance of the equipment, and must be read in full by all those who, even
occasionally, operate on it.
• Follow the safety instructions prescribed by the government regulations in force concerning work safety.
• The operator must intervene exclusively on the controls of the equipment and as indicated in this manual.
• The MANUFACTURER does not have a direct control over the applications, operations, inspection,
lubrication or maintenance of the CRUSHER, therefore IT IS THE RESPONSIBILITY OF THE USER to put
in place adequate safety measures when carrying out these activities.
3.2.1 REQUISITES OF THE OPERATOR
Operators can use the CRUSHER only if in possession of in-depth knowledge of this manual, of the
operating limits of the equipment and of maintenance operations.
Moreover, operators are required to use common sense to ensure everyone’s safety and to carry out their
work correctly and responsibly. Furthermore, operators MUST NOT use substances that can change or alter
their state of alert and coordination.
3.2.2 WORK CLOTHING
During the operation, maintenance or repair of the equipment, always use appropriate clothing and devices
for accident prevention. In particular:
• Work gloves
• Overalls
• Ear protectors
• Safety shoes
• Dust mask
• Protective helmet
in accordance with the specic directives on the subject.

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3.2.3 BEHAVIOR TO BE ADOPTED IN THE EVENT OF ACCIDENTS
Operators have to keep always ready for use, in case of need:
• First aid kit;
• Emergency telephone numbers.
In the event of accidents, call for help and follow the specic emergency procedures, according to the
indications and the methods envisaged by the rules on Safety at Work.
3.3 SAFETY AT WORK
• Always keep this manual handy. Read it thoroughly and learn how to use the equipment safely. Ensure
that NO ONE works with the CRUSHER without full instructions.
• To use the CRUSHER, you need to be a qualied, authorized operator. To be qualied, it is necessary
to understand perfectly the instructions contained in this manual, as well as to have followed an
instruction and training course in the workplace, to know the safety regulations and the work regulations.
EMPLOYEE EDUCATION is the responsibility of the employer. The employer will inform the operator
on accident risks, on the position and function of the controls and safety devices on the equipment, and
on the accident prevention rules provided for by the legislation of the country in which the equipment is
used.
• Pay particular attention to prevent the presence of any person not involved in the work in the operating
area. If necessary, stop the activity and do not resume the work until the people are at a safe distance.
• Perform any maintenance operation with the hydraulic supply cut off, ensuring that there is no residual
pressure in the hydraulic system.
• Before disconnecting any hydraulic piping, make sure the circuit is not under pressure.
• Leaks of hydraulic oil under pressure can cause injuries, therefore in the search for possible leaks always
use adequate protections, such as gloves, glasses or screens.
• Periodically check that the CRUSHER always guarantees the necessary safety during operation.
• THE CRUSHER extends the excavator’s arm. The equipment could collide with the cab and arm, so pay
MAXIMUM ATTENTION during maneuvers.
• During operation, always use the operator’s protection cabin on the excavator.
• The use, maintenance and repair of the CRUSHER must be entrusted only to persons having the
knowledge of its characteristics and of the related safety procedures. At the same time, all accident
prevention regulations, generally recognized safety and occupational health rules and all road
trafc regulations must be respected. Arbitrary modications made to the equipment release the
MANUFACTURER from any responsibility in case of damage or injury.

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3.4 PROHIBITIONS
• DO NOT carry or lift people on the CRUSHER.
• DO NOT carry out maneuvers at risk that may cause the CRUSHER or its contents to tip over.
• DO NOT change the setting of the maximum pressure valves in the hydraulic circuits.
• DO NOT operate near live power lines, keeping a safe distance
• DO NOT remove or render illegible hazard, warning, attention and instruction decals; replace any
mentioned decal if it is damaged or illegible.
• DO NOT allow anyone to get on the CRUSHER.
• DO NOT modify or remove any part and/or component of the CRUSHER equipment.
• DO NOT use the equipment with the protections removed.
• DO NOT remove or inhibit safety devices.
• DO NOT adjust mechanical elements or equipment while these are in motion.
• DO NOT carry out repairs or maintenance with equipment in motion.
• DO NOT transit and/or stop near the work area.
• DO NOT modify any part of the equipment.
• DO NOT swing the equipment during the shearing phase.
• DO NOT use rotation during cutting.
• DO NOT use the equipment vertically, with the risk of crushed rocks falling.
• DO NOT hit the material during the work.
• DO NOT push the material during the work.