Hammerhead PB30 User manual
TECHNICALPUBLICATIONS
®
Operator's
Manual
PB30® Hi-Flow
960-1110
Issue 1.2
Original Instruction
PB30®Gen II Operator’s Manual
Overview - 1
Overview
Chapter Contents
Serial Number Location . . . . . . . . . . . . . . . . . . . . . . 2
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Equipment Modification . . . . . . . . . . . . . . . . . . . . . . 3
Unit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Operator Orientation. . . . . . . . . . . . . . . . . . . . . . . . . 5
Operating Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . 6
• Bulleted Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
• Numbered Lists. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
PB30®Gen II Operator’s Manual
Serial Number Location
2 - Overview
Serial Number Location
Record serial numbers and date of purchase in spaces provided.
Date of manufacture
Date of purchase
PB30®Gen II Operator’s Manual
Intended Use
Overview - 3
Intended Use
HammerHead®pipebursters are intended for the replacement of 1.25” (31.8 mm) to 6” (152 mm)
diameter buried pipes and conduits. The PB30 Gen II is a compact, portable, hydraulically-powered
machine designed to replace underground utilities using up to 29 tons (26 t) of pullback force. A power unit
provides hydraulic power to run the pipe bursting unit.
The unit is designed for operation in temperatures typically experienced in earth moving and construction
work environments. Provisions may be required to operate in extreme temperatures. Contact your
HammerHead dealer. Use in any other way is considered contrary to the intended use.
HammerHead pipe bursters and power units should be operated, serviced, and repaired only by persons
familiar with their particular characteristics and acquainted with the relevant safety procedures.
Equipment Modification
This equipment was designed and built in accordance with applicable standards and regulations.
Modification of equipment could mean that it will no longer meet regulations and may not function properly
or in accordance with the operating instructions. Modification of equipment should only bemadeby
competent personnel possessing knowledge of applicable standards, regulations, equipment design
functionality/requirements and any required specialized testing.
PB30®Gen II Operator’s Manual
Unit Components
4 - Overview
Unit Components
1. Bursting unit
2. Tooling head
3. Extraction cage (optional)
PB30®Gen II Operator’s Manual
Operator Orientation
Overview - 5
Operator Orientation
1. Front of unit
2. Right side of unit
3. Rear of unit
4. Left side of unit
Operating Area
Operator should stand outside the pit in the
locations marked by number 1.
IMPORTANT: Top view of unit is shown.
IMPORTANT: Top view of unit is shown.
PB30®Gen II Operator’s Manual
About This Manual
6 - Overview
About This Manual
This manual contains information for the proper use of this machine. See Operation Overview for basic
operating procedures. Cross references such as “See page 50” will direct you to detailed procedures.
Bulleted Lists
Bulleted lists provide helpful or important information or contain procedures that do not have to be
performed in a specific order.
Numbered Lists
Numbered lists contain illustration callouts or list steps that must be performed in order.
PB30®Gen II Operator’s Manual
Foreword - 7
Foreword
This manual is an important part of your equipment. It provides safety information and operation
instructions to help you use and maintain your HammerHead®equipment.
Read this manual before using your equipment. Keep it with the equipment at all times for future reference.
If you sell your equipment, be sure to give this manual to the new owner.
If you need a replacement copy, contact your HammerHead dealer. If you need assistance in locating a
dealer, visit our website at www.hammerheadtrenchless.com or write to the following address:
HammerHead Trenchless Equipment
500 South C.P. Avenue
Lake Mills, WI 53551
USA
The descriptions and specifications in this manual are subject to change without notice. Earth Tool
Company LLC reserves the right to improve equipment. Some product improvements may have taken
place after this manual was published. For the latest information on HammerHead equipment, see your
HammerHead dealer.
Thank you for buying and using HammerHead equipment.
PB30®Gen II Operator’s Manual
8 - Foreword
PB30® Gen II
Operator’s Manual
Issue number 1.2/OM-8/17
Part number 960-1110
Copyright 2015, 2016, 2017
by Earth Tool Company LLC
HammerHead, PortaBurst, PB30, and Quick Grip are registered trademarks of Earth Tool
Company LLC.
This product and its use may be covered by one or more patents at http://patents.charlesmachine.works.
®
PB30®Gen II Operator’s Manual
Contents - 9
Contents
Overview
machine serial number, information about the type of work this machine is designed
to perform, basic machine components, and how to use this manual
1
Foreword
part number, revision level, and publication date of this manual, and factory contact
information
7
Safety
machine safety alerts and emergency procedures 11
Controls
machine controls and indicators and how to use them 21
Prepare
procedures for inspecting and classifying the jobsite, planning the installation, and
preparing the jobsite for work
23
Transport
procedures for lifting and hauling 33
Burst Pipe
procedures for setting up equipment and performing the burst 37
Systems and Equipment
bursting string, accessory kit 47
Complete the Job
procedures for restoring the jobsite and storing equipment 51
Service
service intervals and instructions for this machine including lubrication, replacement
of wear items, and basic maintenance
53
Specifications
machine specifications including weights, measurements, power ratings, and fluid
capacities
59
Support
the warranty policy for this machine, and procedures for obtaining warranty
consideration and training
61
PB30®Gen II Operator’s Manual
Safety - 11
Safety
Chapter Contents
Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
California Proposition 65 Warning . . . . . . . . . . . . 12
Emergency Procedures . . . . . . . . . . . . . . . . . . . . . 13
• Electric Strike Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
• If an Electric Line is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
• If a Gas Line is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
• If a Fiber Optic Cable is Damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
• If Machine Catches on Fire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Safety Alert Classifications . . . . . . . . . . . . . . . . . . 17
Machine Safety Alerts . . . . . . . . . . . . . . . . . . . . . . 18
PB30®Gen II Operator’s Manual
Guidelines
12 - Safety
Guidelines
When you see this safety alert sign, carefully read and follow all instructions.
YOUR SAFETY IS AT STAKE. Read this entire section before using your equipment.
Follow these guidelines before operating any jobsite equipment:
• Complete proper training and read operator’s manual before using equipment.
• Mark proposed path with white paint and have underground utilities located before working. In the US
or Canada, call 811 (US) or 888-258-0808 (US and Canada). Also contact any local utilities that do not
participate in the One-Call service. In countries that do not have a One-Call service, contact all local
utility companies to have underground utilities located.
• Classify jobsite based on its hazards and use correct tools and machinery, safety equipment, and work
methods for jobsite.
• Mark jobsite clearly and keep spectators away.
• Wear personal protective equipment.
• Review jobsite hazards, safety and emergency procedures, and individual responsibilities with all
personnel before work begins. Safety Data Sheets (SDS) are available at
www.hammerheadtrenchless.com/parts & services.
• Fully inspect equipment before operating. Repair or replace any worn or damaged parts. Replace
missing or damaged safety shields and safety signs. Contact your HammerHead dealer for assistance.
• Use equipment carefully. Stop operation and investigate anything that does not look or feel right.
• Do not operate unit where flammable gas may be present.
• Only operate equipment in well-ventilated areas.
• Contact your HammerHead dealer if you have any question about operation, maintenance, or
equipment use.
California Proposition 65 Warning
This product may contain chemicals know to the State of California to cause cancer, birth defects, or other
reproductive harm.
• battery posts, terminals and related accessories
• engine exhaust
• ethylene glycol
PB30®Gen II Operator’s Manual
Emergency Procedures
Safety - 13
Emergency Procedures
Before operating any equipment, review emergency procedures and check that all safety precautions have
been taken.
Electric Strike Description
When working near electric cables, remember the following:
• Electricity follows all paths to ground, not just path of least resistance.
• Pipes, hoses, and cables will conduct electricity back to all equipment.
• Low voltage current can injure or kill. Many work-related electrocutions result from contact with less
than 440 volts.
Most electric strikes are not noticeable, but indications of a strike include:
• power outage
•smoke
•explosion
• popping noises
• arcing electricity
If any of these occur assume an electric strike has occurred.
Jobsite hazards could cause death or serious injury. Use
correct equipment and work methods. Use and maintain proper safety
equipment.
EMERGENCY SHUTDOWN - Turn ignition switch to stop position or push remote engine stop button (if
equipped).
Electric shock. Contacting electric lines will cause death
or serious injury. Know location of lines and stay away.
PB30®Gen II Operator’s Manual
Emergency Procedures
14 - Safety
If an Electric Line is Damaged
If you suspect an electric line has been damaged and you are in pit, DO NOT MOVE and DO NOT
TOUCH ANYTHING. Remain in pit and take the following actions. The order and degree of action will
depend upon the situation.
• Warn people nearby that an electric strike has occurred. Instruct them to leave the area and contact
utility.
• Contact utility company to shut off power.
• Do not leave pit until given permission by utility company.
If you suspect an electric line has been damaged and you are out of pit, DO NOT TOUCH ANYTHING.
Take the following actions. The order and degree of action will depend upon the situation.
• LEAVE AREA. The ground surface may be electrified, so take small steps with feet close together to
reduce the hazard of being shocked from one foot to the other.
• Contact utility company to shut off power.
• Do not return to jobsite or allow anyone into area until given permission by utility company.
If you suspect an electric line has been damaged and you are on other piece of equipment, DO NOT
MOVE. Remain on truck or trailer and take the following actions. The order and degree of action will
depend upon the situation.
• Warn people nearby that an electric strike has occurred. Instruct them to leave the area and contact
utility.
• Contact utility company to shut off power.
• Do not return to area or allow anyone into are until given permission by utility company.
PB30®Gen II Operator’s Manual
Emergency Procedures
Safety - 15
If a Gas Line is Damaged
If you suspect a gas line has been damaged, take the following actions. The order and degree of action will
depend on the situation.
• Immediately shut off engine(s), if this can be done safely and quickly.
• Remove any ignition source(s), if this can be done safely and quickly.
• Warn others that a gas line has been cut and that they should leave the area.
• Leave jobsite as quickly as possible.
• Immediately call your local emergency phone number and utility company.
• If jobsite is along street, stop traffic from driving near jobsite.
• Do not return to jobsite until given permission by emergency personnel and utility company.
Fire or explosion possible. Fumes could ignite and cause
burns. No smoking, no flame, no spark.
Explosion possible. Serious injury or equipment damage could occur.
Follow directions carefully.
PB30®Gen II Operator’s Manual
Emergency Procedures
16 - Safety
If a Fiber Optic Cable is Damaged
Do not look into cut ends of fiber optic or unidentified cable. Vision damage can occur. Contact utility
company.
If Machine Catches on Fire
Perform emergency shutdown procedure and then take the following actions. The order and degree of
action will depend on the situation.
• Immediately move battery disconnect switch (if equipped and accessible) to disconnect position.
• If fire is small and fire extinguisher is available, attempt to extinguish fire.
• If fire cannot be extinguished, leave area as quickly as possible and contact emergency personnel.
PB30®Gen II Operator’s Manual
Safety Alert Classifications
Safety - 17
Safety Alert Classifications
These classifications and the icons defined on the following pages work together to alert you to situations
which could be harmful to you, jobsite bystanders or your equipment. When you see these words and
icons in the book or on the machine, carefully read and follow all instructions. YOUR SAFETY IS AT
STAKE.
Watch for the three safety alert levels: DANGER, WARNING and CAUTION. Learn what each level
means.
indicates a hazardous situation that, if not avoided, will result in death or serious injury.
This signal word is to be limited to the most extreme situations.
indicates a hazardous situation that, if not avoided, could result in death or serious injury.
indicates a hazardous situation that, if not avoided, could result in minor or moderate
injury.
Watch for two other words: NOTICE and IMPORTANT.
NOTICE indicates information considered important, but not hazard-related (e.g., messages relating to
property damage).
IMPORTANT can help you do a better job or make your job easier in some way.
PB30®Gen II Operator’s Manual
Machine Safety Alerts
18 - Safety
Machine Safety Alerts
1
Lift point. See Transport chapter for more information.
2
Cable may break while pulling and strike you.
Serious injury or death may occur. Stay away.
3
Sudden cable movement can cause serious injury
or death. Stay clear.
4
Crushing weight could cause death or serious
injury. Stay away. 275-326, 701-326
PB30®Gen II Operator’s Manual
Machine Safety Alerts
Safety - 19
5
To avoid injury, you MUST read and understand
operator’s manual before using this machine.
6
Jobsite hazards could cause death or serious
injury. Use correct equipment and work methods. Use and maintain
proper safety equipment. 274-050; 274-724 (2P)
7
Moving parts can crush and cut hand or foot. Stay
away.
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