Hangar 9 F-22 Raptor PTS User manual

Wingspan (with droops and tip extensions).................................52 in (1320.8 mm)
Wingspan (without droops and tip extensions)............................47.9 in (1216.66 mm)
Length..........................................................................................50.3 in (1277.62 mm)
Wing Area (with droops and tip extensions) ................................731 sq in (47.16 sq dm)
Wing Area (without droops and tip extensions) ...........................675 sq in (43.55 sq dm)
Weight..........................................................................................7.0–7.5 lb (3.18–3.40 kg)
Radio............................................................................................JR®Sport 600X 6-channel system (installed)
Engine..........................................................................................Evolution®Engines Trainer Power System (installed)
Lockheed Martin and F-22 RAPTOR are either registered trademarks or trademarks of Lockheed Martin Corporation in the
USA and/or other countries, used under license by Horizon Hobby, Inc.
Assembly mAnuAl
F-22 Raptor PTS™
Specifications
5.


2
Table of Contents
Introduction.......................................................................3
ContentsofKit....................................................................3
UltraCoteCoveringColors...........................................................4
RequiredItems....................................................................4
OptionalPartsandAccessories .......................................................4
AdditionalRequiredToolsandAdhesives................................................4
ItemsforOptionalFlaps.............................................................4
WarrantyPeriod ...................................................................5
LimitedWarranty...................................................................5
DamageLimits....................................................................5
SafetyPrecautions .................................................................5
Questions,Assistance,andRepairs ....................................................6
InspectionorRepairs...............................................................6
WarrantyInspectionandRepairs.......................................................6
Non-WarrantyRepairs...............................................................6
Safety,Precautions,andWarnings.....................................................7
BeforeStartingAssembly............................................................7
UsingtheManual..................................................................7
Section1:ChargingtheBatteries......................................................8
Section2:LandingGearInstallation....................................................9
Section3:TailInstallation...........................................................11
Section4:PropellerInstallation......................................................14
Section5:WingInstallation.........................................................16
Section 6: Centering the Control Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Section 7: Checking the Control Surface Directions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Section 8: Checking the Control Throw Amounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Section9:AdjustingtheThrottle......................................................23
Section10:BalancingYourF-22Raptor................................................24
Section11:FlightPreparations.......................................................26
Section 12: Maintaining Your F-22 Raptor PTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Section 13: Progressing With Your Flying Skills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Section 14: Adding Flap Servos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
GlossaryofTerms.................................................................33
2007 Official AMA National Model Aircraft Safety Code. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

3
Contents of Kit
Introduction
Sophisticated sensors, unmatched close-in dogfighting skills and undetectable at long range. The F-22 Raptor, the
U.S. Air Force's newest aircraft, is the most advanced stealth fighter in aviation technology. With the F-22 Raptor PTS,
beginners can learn to fly on a trainer that looks exciting. PTS™stands for Progressive Trainer System—an airplane
that will allow you to go from training to turning loops and rolls without upgrading or purchasing a new plane. This
revolutionary trainer sports red plastic NACA droops and wing tip extensions that attach to the outer edge of the wing to
provide extra stability. Once you’ve mastered the basics, remove the droops and change the settings on the flap system to
move up to the next level and enjoy sport aerobatics. Progress from learning to fly to performing simple aerobatics with
Hangar 9’s F-22 Raptor PTS.
The F-22 Raptor PTS is part of Hangar 9’s complete line of top-quality aircraft and accessories. Our Ready-To-Fly (RTF),
Almost-Ready-to-Fly (ARF), Progressive Trainer System (PTS) and Plug-N-Play®(PNP®) trainer, performance and scale
airplanes are engineered and crafted to exacting standards and feature the finest components and materials, such as
our exclusive UltraCote®covering. Just as important, with every Hangar 9®product, you’ll get the service and technical
support you need to succeed.
Replacement Parts
A. HAN3826 Wing Set
B. HAN3827 Fuselage
C. HAN3828 Stabilizer Set w/Elevator (2)
D. HAN3829 Fin Set w/Rudders (2)
E. HAN3830 Cowling
F. HAN3831 Canopy
G. HAN3832 Landing Gear Set Complete
G
A
B
C
D
E
F

4
UltraCote®Covering Colors
• True Red HANU866 • White HANU870
• Black HANU874
Required Items
• Fuel (10%–15% nitro content) • Glow Plug Wrench (HAN2510)
• Glow Plug Igniter with Charger (HAN7101) • Glow Plug (HAN3001/3006)
• Manual Fuel Pump (HAN118)
or
• Start-Up Field Pack (HANSTART)
Optional Parts and Accessories
• Field Mate Prebuilt Field Box (HAN117) • Mosfet Power Panel (HAN106)
• Metered Glow Driver w/Ni-Cd and Charger (HAN7101) • PowerPro 12V Starter (HAN161)
• Manual Fuel Pump (HAN118) • Double Vision Fast Field Charger (HAN114)
• Aluminum Transmitter Case for Single Tx (HAN124) • Digital Variable Load Voltmeter (HAN171)
• Long Reach Glow Plug Wrench (HAN2510) • 2-Cycle Sport Glow Plug (HAN3001)
• Transmitter Stand (HAN2525) • Angle Pro Throw/Incidence Meter (HAN192)
• Hangar 9 Straw Hat (HANP303)
Additional Required Tools and Adhesives
• Felt-tipped pen
• Adjustable wrench
• Phillips screwdriver
• Pliers
• Threadlock (PAAPT42)
Items for Optional Flaps
• Drill
• Drill bit: 1/16 in (1.5mm)
• 6-minute epoxy
• Hobby knife
• Razor saw
• Phillips screwdriver (small)
• Long Servo Arm (JRPA212) (2)
• Y-Harness (JSP98020)

5
Warranty Period
Exclusive Warranty- Horizon Hobby, Inc., (Horizon) warranties that the Products purchased (the "Product") will be free
from defects in materials and workmanship at the date of purchase by the Purchaser.
Limited Warranty
(a) This warranty is limited to the original Purchaser ("Purchaser") and is not transferable. REPAIR OR REPLACEMENT
AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE PURCHASER. This warranty covers only
those Products purchased from an authorized Horizon dealer. Third party transactions are not covered by this warranty.
Proof of purchase is required for warranty claims. Further, Horizon reserves the right to change or modify this warranty
without notice and disclaims all other warranties, express or implied.
(b) Limitations- HORIZON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON-
INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCT. THE
PURCHASER ACKNOWLEDGES THAT THEY ALONE HAVE DETERMINED THAT THE PRODUCT WILL SUITABLY MEET
THE REQUIREMENTS OF THE PURCHASER’S INTENDED USE.
(c) Purchaser Remedy- Horizon's sole obligation hereunder shall be that Horizon will, at its option, (i) repair or (ii)
replace, any Product determined by Horizon to be defective. In the event of a defect, these are the Purchaser's exclusive
remedies. Horizon reserves the right to inspect any and all equipment involved in a warranty claim. Repair or replacement
decisions are at the sole discretion of Horizon. This warranty does not cover cosmetic damage or damage due to acts of
God, accident, misuse, abuse, negligence, commercial use, or modification of or to any part of the Product. This warranty
does not cover damage due to improper installation, operation, maintenance, or attempted repair by anyone other than
Horizon. Return of any goods by Purchaser must be approved in writing by Horizon before shipment.
Damage Limits
HORIZON SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR
PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCT, WHETHER SUCH CLAIM
IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. Further, in no event shall the liability of
Horizon exceed the individual price of the Product on which liability is asserted. As Horizon has no control over use,
setup, final assembly, modification or misuse, no liability shall be assumed nor accepted for any resulting damage or
injury. By the act of use, setup or assembly, the user accepts all resulting liability.
If you as the Purchaser or user are not prepared to accept the liability associated with the use of this Product, you are
advised to return this Product immediately in new and unused condition to the place of purchase.
Law: These Terms are governed by Illinois law (without regard to conflict of law principals).
Safety Precautions
This is a sophisticated hobby Product and not a toy. It must be operated with caution and common sense and requires
some basic mechanical ability. Failure to operate this Product in a safe and responsible manner could result in injury
or damage to the Product or other property. This Product is not intended for use by children without direct adult
supervision. The Product manual contains instructions for safety, operation and maintenance. It is essential to read
and follow all the instructions and warnings in the manual, prior to assembly, setup or use, in order to operate correctly
and avoid damage or injury.

6
Questions, Assistance, and Repairs
Your local hobby store and/or place of purchase cannot provide warranty support or repair. Once assembly, setup or
use of the Product has been started, you must contact Horizon directly. This will enable Horizon to better answer your
questions and service you in the event that you may need any assistance. For questions or assistance, please direct your
email to [e-mail], or call 877.504.0233 toll free to speak to a service technician.
Inspection or Repairs
If this Product needs to be inspected or repaired, please call for a Return Merchandise Authorization (RMA). Pack
the Product securely using a shipping carton. Please note that original boxes may be included, but are not designed
to withstand the rigors of shipping without additional protection. Ship via a carrier that provides tracking and insurance
for lost or damaged parcels, as Horizon is not responsible for merchandise until it arrives and is accepted
at our facility. A Service Repair Request is available at www.horizonhobby.com on the “Support” tab. If you do not
have internet access, please include a letter with your complete name, street address, email address and phone number
where you can be reached during business days, your RMA number, a list of the included items, method of payment
for any non-warranty expenses and a brief summary of the problem. Your original sales receipt must also be included
for warranty consideration. Be sure your name, address, and RMA number are clearly written on the outside of the
shipping carton.
Warranty Inspection and Repairs
To receive warranty service, you must include your original sales receipt verifying the proof-of-purchase
date. Provided warranty conditions have been met, your Product will be repaired or replaced free of charge. Repair or
replacement decisions are at the sole discretion of Horizon Hobby.
Non-Warranty Repairs
Should your repair not be covered by warranty the repair will be completed and payment will be
required without notification or estimate of the expense unless the expense exceeds 50% of the retail
purchase cost. By submitting the item for repair you are agreeing to payment of the repair without notification. Repair
estimates are available upon request. You must include this request with your repair. Non-warranty repair estimates will
be billed a minimum of ½ hour of labor. In addition you will be billed for return freight. Please advise us of your preferred
method of payment. Horizon accepts money orders and cashiers checks, as well as Visa, MasterCard, American Express,
and Discover cards. If you choose to pay by credit card, please include your credit card number and expiration date. Any
repair left unpaid or unclaimed after 90 days will be considered abandoned and will be disposed of accordingly. Please
note: non-warranty repair is only available on electronics and model engines.
Electronics and engines requiring inspection or repair should be shipped to the following address:
Horizon Service Center
4105 Fieldstone Road
Champaign, Illinois 61822
All other Products requiring warranty inspection or repair should be shipped to the following address:
Horizon Product Support
4105 Fieldstone Road
Champaign, Illinois 61822
Please call 877-504-0233 with any questions or concerns regarding this product or warranty.

7
Safety, Precautions, and Warnings
This model is controlled by a radio signal that is subject to interference from many sources outside your control. This
interference can cause momentary loss of control so it is advisable to always keep a safe distance in all directions around
your model, as this margin will help to avoid collisions or injury.
• Always operate your model in an open area away from cars, traffic, or people.
• Avoid operating your model in the street where injury or damage can occur.
• Never operate the model into the street or populated areas for any reason.
• Never operate your model with low transmitter batteries.
• Carefully follow the directions and warnings for this and any optional support equipment (chargers, rechargeable
battery packs, etc.) that you use.
• Keep all chemicals, small parts and anything electrical out of the reach of children.
• Moisture causes damage to electronics. Avoid water exposure to all equipment not specifically designed and protected
for this purpose.
Before Starting Assembly
Before beginning the assembly of the F-22 Raptor PTS, remove each part from its bag for inspection. Closely inspect
the fuselage, wing panels, rudder, and stabilizer for damage. If you find any damaged or missing parts, contact the place
of purchase.
If you find any wrinkles in the covering, use a heat gun or sealing iron to remove them. Use caution while working around
areas where the colors overlap to prevent separating the colors.
Using the Manual
This manual is divided into sections to help make assembly easier to understand, and to provide breaks between each
major section. In addition, check boxes have been placed next to each step to keep track of each step completed. Steps
with a single box () are performed once, while steps with two boxes () indicate that the step will require
repeating, such as for a right or left wing panel, two servos, etc. Remember to take your time and follow the directions.
HAN100 – Heat Gun
HAN150 – Covering Glove
HAN101 – Sealing Iron
HAN141 – Sealing Iron
Sock

8
Before starting the assembly of your F-22 Raptor PTS,
open the radio box and read the included instructions.
Directions on the features, specifications, controls,
functions, charging, and other useful information is
contained in this manual.
To charge the radio, you will need to remove the charger
and follow the radio instructions. The charge lead for
the receiver battery is located in the fuselage of your
F-22 Raptor PTS.
Step 1
Slide the hatch-holding pin back and lift the hatch from
the fuselage.
Step 2
Connect the charger lead from the charger to the lead
coming from the switch harness as shown.
Note: There are two other leads for the
aileron servos to plug into. The charger
should not be connected to these plugs.
Section 1: Charging the Batteries

9
Items Required
• Main landing gear (2)
• Nose landing gear
• Landing gear strap (4)
•#4 x 1/2" sheet metal screw (8)
Tools Required
• Phillips screwdriver
• Hex wrench (included in kit)
• Threadlocking compound
Step 1
Locate the landing gear, #4 x 1/2" sheet metal screws and
the landing gear straps.
Step 2
Slide one of the main gears into the hole in the fuselage.
Step 3
Press the gear into the slot in the fuselage. Use two
landing gear straps and four #4 x 1/2" sheet metal
screws to secure the landing gear to the fuselage.
Step 4
Repeat Steps 2 and 3 to install the remaining main
landing gear.
Section 2: Landing Gear Installation

10
Step 5
Slide the cockpit holding pin back and remove the cockpit
from the fuselage.
Step 6
Slide the nose gear into position from the bottom of the
fuselage. Make sure the notch in the nose gear faces
towards the rear of the fuselage.
Step 7
Use the supplied hex wrench to tighten the screw in the
steering arm onto the nose gear wire. The screw will rest
on the flat area of the nose gear wire.
Hint: Apply a drop of threadlock to the screw
before tightening it onto the nose gear wire.
Section 2: Landing Gear Installation

11
Items Required
• Vertical stabilizer (left and right)
• Horizontal stabilizer (left and right)
• 4-40 x 3/4" hex head screw (4)
• #4 washer (silver) (4)
• 4-40 x 1" hex head screw (4)
• #4 washer (black) (4)
Tools Required
• Hex wrench (located in kit)
Step 1
Locate the vertical stabilizers, horizontal stabilizers,
4-40 x 3/4" hex head screws, #4 silver washers,
4-40 x 1" hex head screws and #4 black washers.
Step 2
Slide one of the horizontal stabilizers into the slot
in the fuselage.
Step 3
Slide a #4 silver washer onto a 4-40 x 3/4" hex head
screw, then thread the screw into the fuselage. Use two
4-40 x 3/4" screws and two #4 silver washers to secure
the horizontal stabilizer into position.
Section 3: Tail Installation

12
Step 4
Slide the clevis retainer back on the clevis. Attach the
clevis to the control horn, and then slide the clevis
retainer back onto the clevis to secure the clevis to the
control horn.
Step 5
Repeat Steps 2 through 4 to secure the remaining
horizontal stabilizer to the fuselage.
Step 6
Check the screws on the wheel collars holding the two
elevator linkages together. These screws must be tight
before flying your aircraft.
Step 7
Slide the vertical stabilizer into the slot in the fuselage.
Apply a drop of threadlock to a 4-40 x 1" hex head screw.
Slide a #4 black washer onto the screw. Use two 4-40 x 1"
hex head screws and two #4 black washers to secure the
vertical stabilizer to the fuselage.
Section 3: Tail Installation

13
Step 8
Slide the clevis retainer back on the clevis. Attach the
clevis to the outer hole of the control horn, and then slide
the clevis retainer back onto the clevis to secure the clevis
to the control horn.
Step 9
Repeat Steps 7 and 8 to install the remaining
vertical stabilizer.
Section 3: Tail Installation

14
Items Required
• Spinner w/backplate
• Propeller
• Spinner adapter w/screw
Tools Required
• Adjustable wrench
• Hex wrench (included in kit)
Step 1
Locate the spinner, spinner backplate, propeller, propeller
adapter and adapter screw.
Step 2
Remove the propeller nut and washer from the engine.
Step 3
Slide the spinner backplate onto the engine shaft
Step 4
Slide the propeller onto the engine shaft.
Section 4: Propeller Installation

15
Step 5
Slide the washer onto the engine shaft and then thread the
spinner adapter onto the engine shaft. Rotate the propeller
clockwise so it is resting against the lugs of the spinner
backplate. Finger-tighten the adapter.
Note: You will not use the pre-installed
nut from your engine for this application.
Make sure to save the nut somewhere
in case you use the engine from your
F-22 Raptor in a future project.
Step 6
Use an adjustable wrench to tighten the propeller nut.
Make sure the propeller remains against the lugs on
the spinner backplate.
Important: DO NOT use pliers, as the nut will
not be tight enough and could come loose.
Note: It is suggested to read the engine
instructions included with your F-22 Raptor
PTS at this time to learn more on the care
and operation of your Evolution®engine.
Step 7
Locate the spinner cone and position it onto the spinner
back plate. The cone will key to the backplate with no gap
between the backplate and cone.
Step 8
Slide the adapter screw through the hole in the end of the
spinner and thread it into the adapter. Use the included
hex wrench to tighten the screw. Do not over-tighten the
screw which could possibly deform the spinner.
Section 4: Propeller Installation

16
Items Required
• Wing panel (left and right)
• Wing tube (short)
• Wing tube (long)
• 1/4-20 x 2 1/2" nylon wing bolt (2)
Step 1
Locate the wing panels, wing tubes and nylon bolts.
Step 2
Temporarily attach each flap linkage to the rear flap
position tab. With the linkage in the up position attach
the clevis to the control horn. The flap should be in the
full up neutral position. If it isn’t, adjust the threaded
clevis until it is.
Step 3
Disconnect the clevis from the control horn and move
the linkage to the front position. Reconnect the clevis
and slide the clevis retainer into place to prevent it from
opening accidentally. The flaps will now be in the full
down position which is where you want them in your
early flights.
Step 4
Slide the short wing tube into the hole in the wing
towards the leading edge. The longer wing tube slides
into the hole towards the center of the wing.
Section 5: Wing Installation

17
Step 5
Slide the tubes and wing panel into the holes in the
fuselage. Remove the tape from the aileron servo
extension and pass it into the fuselage.
Step 6
Press the wing snug against the fuselage. Use the
1/4-20 x 2 1/2" nylon wing bolt to secure the wing
panel to the fuselage.
Step 7
Pass the aileron servo extension back and under the
wing tube. The connector end of the extension then
goes through the servo lead retainer. The wire will fit
into the notch in the retainer. Plug the connectors
together and slide the retainer against the connectors
to secure them together.
Step 8
Slide the remaining wing panel onto the tubes,
remembering to guide the servo lead into the
fuselage. Secure the wing panel then plug the servo
extensions together.
Section 5: Wing Installation

18
Ailerons
Check to make sure the clevis is located in the outer hole
of the control horn. If not, slide the clevis retainer forward,
disconnect the clevis, connect it in the correct location,
and slide the clevis retainer back into position.
Make sure the aileron servo leads are connected as
described in the previous section. Center the aileron trim
on the transmitter.
Turn on the transmitter, then the receiver. Thread the clevis
as necessary until the aileron is even with the wing tip.
Elevator
Connect the elevator clevis to the elevator control horn.
Center the trim lever for the elevator on the transmitter.
Section 6: Centering the Control Surfaces

19
With the radio system on, thread the clevis until the
elevator is aligned with the stabilizer. Slide the clevis
retainer onto the clevis to secure its location.
Rudder
Connect the rudder clevis to the center hole on the rudder
control horn.
Center the trim lever for the rudder on the transmitter.
With the radio system on, thread the clevis until the
rudder is aligned with the fin. Slide the clevis retainer onto
the clevis to secure its location.
Section 6: Centering the Control Surfaces

20
Ailerons
Turn on the transmitter, then the receiver. Move the aileron
stick to the right, which is the input for a right turn. The
right aileron will move up, and the left aileron will move
down. If not, check the radio instructions on how to
reverse the direction electronically at the transmitter.
Elevator
With the radio system still on, pull back on the elevator
control stick to give an up elevator input. The elevator
should move up from center. If not, check the radio
instructions on how to reverse the direction electronically
at the transmitter.
Section 7: Checking the Control Surface Directions