Hangar 9 Piper Pawnee 40 ARF User manual

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Wingspan........................................80 in (2032mm)
Wing Area ..........................942 sq in (60.77 sq dm)
Length.......................................55.8 in (1417.3mm)
Weight.......................................... 8–9 lb (3.6–4 kg)
ASSEMBLY MANUAL
Piper Pawnee 40 ARF
Engine..................................... .56–.82 Four-Stroke
....................................... .40–.52 Two-Stroke
...........................................Power 46 Electric
Radio..............5-Channel w/7 Servos (6 for electric)
Specifications
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Table of Contents
Using the Manual ..................................................................3
Required Tools and Adhesives ........................................................3
UltraCote Covering Colors ...........................................................3
Before Starting Assembly ............................................................3
Radio and Power Systems Requirements ................................................4
Recommended Servo Extensions ......................................................4
Recommended JR, JR SPORT and Spektrum Systems ......................................4
Recommended Setup–2-Stroke Glow ...................................................5
Recommended Setup–4-Stroke Glow ...................................................5
Recommended Setup–Electric ........................................................5
FS One ..........................................................................5
Field Equipment ...................................................................5
Warranty Period ...................................................................6
Limited Warranty...................................................................6
Damage Limits ....................................................................6
Safety Precautions .................................................................6
Questions, Assistance, and Repairs ....................................................7
Inspection or Repairs ...............................................................7
Warranty Inspection and Repairs.......................................................7
Non-Warranty Repairs...............................................................7
Safety, Precautions, and Warnings .....................................................8
Contents of Kit ....................................................................9
Section 1: Landing Gear and Rudder Installation .........................................10
Section 2: Aileron and Flap Servo Installation ...........................................16
Section 3: Wing Attachment .........................................................21
Section 4: Stabilizer/Elevator Installation ...............................................25
Section 5: Radio Installation .........................................................28
Section 6: 2-Stroke Engine Installation.................................................32
Section 7: 4-Stroke Installation.......................................................36
Section 8: Throttle Servo Installation ..................................................41
Section 9: Electric Motor Installation ..................................................43
Section 10: Cowling and Canopy Installation ............................................45
Section 11: Recommended Center of Gravity (CG) ........................................47
Section 12: Control Throws .........................................................48
Section 13: Pre-Flight..............................................................49
Section 14: Adjusting the Engine .....................................................49
Section 15: Range Testing Your Radio .................................................49
2008 Official AMA National Model Aircraft Safety Code....................................50
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Using the Manual
This manual is divided into sections to help make assembly easier to understand, and to provide breaks between each
major section. In addition, check boxes have been placed next to each step to keep track of each step completed. Steps
with a single box () are performed once, while steps with two boxes () indicate that the step will require
repeating, such as for a right or left wing panel, two servos, etc. Remember to take your time and follow the directions.
Required Tools and Adhesives
Tools
• Felt-tipped pen or pencil • Flat screwdriver• Adjustable wrench • Drill• Hobby knife • Masking tape• Phillips screwdriver (large) • Phillips screwdriver (small)• Ruler • Sandpaper• Soldering iron • Solder• Hex wrench: 3/32-inch• Drill bit: 1/16-inch (1.5mm), 5/64-inch (2mm), 11/64-inch (4.5mm)Adhesives
• Formula 560 Canopy Glue (PAAPT56) • Pacer Z-42 Threadlock (PAAPT42)• Thin CA (cyanoacrylate) Glue (PAAPT07) • CA Remover/Debonder (PAAPT16)UltraCote Covering Colors
• Turquoise HANU898 •Midnight Blue HANU885• White HANU870Before Starting Assembly
Before beginning the assembly of the Piper Pawnee 40, remove each part from its bag for inspection. Closely inspect
the fuselage, wing panels, rudder, and stabilizer for damage. If you find any damaged or missing parts, contact the
place of purchase.
If you find any wrinkles in the covering, use a heat gun or sealing iron to remove them. Use caution while working around
areas where the colors overlap to prevent separating the colors.
HAN100 – Heat Gun
HAN150 – Covering Glove
HAN101 – Sealing Iron
HAN141 – Sealing Iron
Sock
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Radio and Power Systems Requirements
• 5-channel radio system (minimum) w/receiver • Large Servo Arm (JSP98060) (for use on flap servos)• 700mAh Ni-Cd 4-cell (JSP91010)• JR Standard Switch (JSP98010) or JR Chargeswitch (JRPA004)• DS821 Digital Sport Servo (JRPS821) (7) or equivalent (6 when building electric version)Recommended Servo Extensions
5-channel Radio System
Aileron
Y-harness (JSP98020)
9-inch Servo Extension JRPA097 (2)
Flaps
Y-harness (JSP98020)
6-channel Radio System
Aileron
Y-harness (JSP98020)
9-inch Servo Extension JRPA097 (2)
Flaps
12-inch Servo Extension JRPA098 (2)
7-channel Radio System
Aileron
6-inch Servo Extension JSP98110 (2)
9-inch Servo Extension JRPA097 (2)
Flaps
12-inch Servo Extension JRPA098 (2)
Recommended JR, JR SPORT and Spektrum Systems
• X9303 2.4• XP9303• XP7202• DX7• XP6102JR XP6102
JR X9303 2.4 JR XP7202
Spektrum DX7
Spektrum is used with permission of
Bachmann Industries, Inc.
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Recommended Setup–2-Stroke Glow
• Evolution® .52NX with Muffler (EVOE0520)• Evolution Propeller 11 x 5 (EVO11050) to 11 x 6 (EVO11060)Recommended Setup–4-Stroke Glow
• Saito™.82 AAC w/Muffler (SAIE082A or SAIE082AGK)
• Evolution Propeller 13 x 8 (EVO13080) or 14 x 6 (EVO14060)Recommended Setup–Electric
• E-flite®Power 46 BL Outrunner Motor (EFLM4046A)
• Castle Creations 60A ESC (CSEPHX60)• Thunder Power 4S 3850–4500mAh Li-Po Battery Pack• APC Propeller 13x6.5-inch (APC13065E) to 14x7 (APC14070E)FS One
With FS One®you get more than photorealistic fields, gorgeous
skies and realistic-looking aircraft. You get incredibly advanced
aerodynamic modeling that simulates every possible aspect
of real-world flight.
Field Equipment
• Propeller • Fuel• Glow Plug Wrench (HAN2510) • Extra Long Glow Plug Igniter w/Charger (HAN7115)• Glow Plug (EVOGP1) • Manual Fuel Pump (HAN118)• Flight Pack Field Box (HAN130) • PowerPro HD 12V Starter (HAN162)• Mosfet Power Panel (HAN106) • 12-volt 7Ah Sealed Battery (HAN102)Saito .82 AAC
SAIE082A
Evolution .52NX
EVOE0520
HANS2000 HANS4010
Power 46 Brushless
Outrunner Motor,670Kv
EFLM4046A
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Warranty Period
Exclusive Warranty- Horizon Hobby, Inc., (Horizon) warranties that the Products purchased (the "Product") will be free from defects in materials and workmanship at the date of purchase by the Purchaser.
Limited Warranty
(a) This warranty is limited to the original Purchaser ("Purchaser") and is not transferable. REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE PURCHASER. This warranty covers only those Products purchased from an authorized Horizon dealer. Third party transactions are not covered by this warranty. Proof of purchase is required for warranty claims. Further, Horizon reserves the right to change or modify this warranty without notice and disclaims all other warranties, express or implied.
(b) Limitations- HORIZON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCT. THE
PURCHASER ACKNOWLEDGES THAT THEY ALONE HAVE DETERMINED THAT THE PRODUCT WILL SUITABLY MEET THE REQUIREMENTS OF THE PURCHASER’S INTENDED USE. (c) Purchaser Remedy- Horizon's sole obligation hereunder shall be that Horizon will, at its option, (i) repair or (ii) replace, any Product determined by Horizon to be defective. In the event of a defect, these are the Purchaser's exclusive remedies. Horizon reserves the right to inspect any and all equipment involved in a warranty claim. Repair or replacement decisions are at the sole discretion of Horizon. This warranty does not cover cosmetic damage or damage due to acts of God, accident, misuse, abuse, negligence, commercial use, or modification of or to any part of the Product. This warranty
does not cover damage due to improper installation, operation, maintenance, or attempted repair by anyone other than
Horizon. Return of any goods by Purchaser must be approved in writing by Horizon before shipment.Damage Limits
HORIZON SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCT, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. Further, in no event shall the liability of
Horizon exceed the individual price of the Product on which liability is asserted. As Horizon has no control over use, setup, final assembly, modification or misuse, no liability shall be assumed nor accepted for any resulting damage or
injury. By the act of use, setup or assembly, the user accepts all resulting liability.
If you as the Purchaser or user are not prepared to accept the liability associated with the use of this Product, you are
advised to return this Product immediately in new and unused condition to the place of purchase.
Law: These Terms are governed by Illinois law (without regard to conflict of law principals).
Safety Precautions
This is a sophisticated hobby Product and not a toy. It must be operated with caution and common sense and requires
some basic mechanical ability. Failure to operate this Product in a safe and responsible manner could result in injury
or damage to the Product or other property. This Product is not intended for use by children without direct adult
supervision. The Product manual contains instructions for safety, operation and maintenance. It is essential to read
and follow all the instructions and warnings in the manual, prior to assembly, setup or use, in order to operate correctly
and avoid damage or injury.
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Questions, Assistance, and Repairs
Your local hobby store and/or place of purchase cannot provide warranty support or repair. Once assembly, setup or
use of the Product has been started, you must contact Horizon directly. This will enable Horizon to better answer your questions and service you in the event that you may need any assistance. For questions or assistance, please direct your
email to [e-mail], or call 877.504.0233 toll free to speak to a service technician.
Inspection or Repairs
If this Product needs to be inspected or repaired, please call for a Return Merchandise Authorization (RMA). Pack
the Product securely using a shipping carton. Please note that original boxes may be included, but are not designed
to withstand the rigors of shipping without additional protection. Ship via a carrier that provides tracking and insurance
for lost or damaged parcels, as Horizon is not responsible for merchandise until it arrives and is accepted
at our facility. A Service Repair Request is available at www.horizonhobby.com on the “Support” tab. If you do not
have internet access, please include a letter with your complete name, street address, email address and phone number
where you can be reached during business days, your RMA number, a list of the included items, method of payment
for any non-warranty expenses and a brief summary of the problem. Your original sales receipt must also be included
for warranty consideration. Be sure your name, address, and RMA number are clearly written on the outside of the
shipping carton.
Warranty Inspection and Repairs
To receive warranty service, you must include your original sales receipt verifying the proof-of-purchase
date. Provided warranty conditions have been met, your Product will be repaired or replaced free of charge. Repair or
replacement decisions are at the sole discretion of Horizon Hobby.Non-Warranty Repairs
Should your repair not be covered by warranty the repair will be completed and payment will be
required without notification or estimate of the expense unless the expense exceeds 50% of the retail
purchase cost. By submitting the item for repair you are agreeing to payment of the repair without notification. Repair
estimates are available upon request. You must include this request with your repair. Non-warranty repair estimates will
be billed a minimum of ½ hour of labor. In addition you will be billed for return freight. Please advise us of your preferred
method of payment. Horizon accepts money orders and cashiers checks, as well as Visa, MasterCard, American Express, and Discover cards. If you choose to pay by credit card, please include your credit card number and expiration date. Any
repair left unpaid or unclaimed after 90 days will be considered abandoned and will be disposed of accordingly. Please
note: non-warranty repair is only available on electronics and model engines.
Electronics and engines requiring inspection or repair should be shipped to the following address:
Horizon Service Center
4105 Fieldstone Road
Champaign, Illinois 61822
All other Products requiring warranty inspection or repair should be shipped to the following address:
Horizon Product Support
4105 Fieldstone Road
Champaign, Illinois 61822
Please call 877-504-0233 with any questions or concerns regarding this product or warranty.
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Safety, Precautions, and Warnings
This model is controlled by a radio signal that is subject to interference from many sources outside your control. This
interference can cause momentary loss of control so it is advisable to always keep a safe distance in all directions around
your model, as this margin will help to avoid collisions or injury.
• Always operate your model in an open area away from cars, traffic, or people.• Avoid operating your model in the street where injury or damage can occur.• Never operate the model into the street or populated areas for any reason.• Never operate your model with low transmitter batteries.• Carefully follow the directions and warnings for this and any optional support equipment (chargers, rechargeable battery packs, etc.) that you use.
• Keep all chemicals, small parts and anything electrical out of the reach of children.• Moisture causes damage to electronics. Avoid water exposure to all equipment not specifically designed and protected for this purpose.
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Contents of Kit
Large Replacement Parts
A. HAN4031 Fuselage w/HatchB. HAN4032 Right WingC. HAN4033 Left WingD. HAN4034 Horizontal Stab and ElevatorE. HAN4035 Wing StrutsF. HAN4036 RudderG. HAN4037 Landing GearH. HAN4038 WheelsI. HAN4039 CowlJ. HAN4040 Canopy with SeatK. HAN4043 Wing Tube Set Small Replacement Parts
1. HAN4041 Assembled 11 oz fuel tank2. HAN4044 Pushrod Set3. HAN4045 Glow Motor Mount4. HAN4046 EP Motor Mount Standoffs5. HAN4047 Pin and Keeper Set6. HAN4048 Tail Flying Wires7. HAN4049 21/4-inch Spinner
8. HAN4007 Tailwheel AssemblyA
B
C
D
EK
G
1
2
38
5
6
7
4
F
J
I
H
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Required Parts
• Wheel assembly (2) • Landing gear• Landing gear strap (4) • Tail gear assembly• Rudder • Fuselage• 5/32-inch wheel collar w/setscrew (2)• 3mm x 10mm sheet metal screw (8)Required Tools and Adhesives
• Hex wrench (supplied) • Petroleum jelly• Phillips screwdriver: #1, #2 • Thin CA• 30-minute epoxy • Sandpaper• Drill bit: 1/16-inch (1.5mm) •Pin drillo Step 1
Use a small flat screwdriver to remove the cap from the
outer wheel hub as shown.
o Step 2
Use a #1 Phillips screwdriver to remove the four sheet metal screws holding the inner and outer wheel hubs
inside the wheel.
o Step 3
Slide the inner wheel hub onto the landing gear. The wheel
collar is then installed by tightening the setscrew onto the
flat spot on the axle using the supplied hex wrench.
Note: Make sure to use threadlock on the
setscrews to prevent them from vibrating loose.
o Step 4
Slide the wheel back onto the inner wheel hub.
Section 1: Landing Gear and Rudder Installation
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