HANYOUNG NUX HY-1000 User manual

3 4
MK0101KE121127
Danger
Warning
Caution
Analog Temperature Controller
HY-1000/2000/3000/AF1
Thank you for purchasing HANYOUNG product.
Please check whether the product is the exactly same as you ordered.
Before using the product, please read this instruction manual carefully.
Please keep this manual where you can view at any time
INSTRUCTION MANUAL
1381-3,Juan-Dong,Nam-GuIncheon,Korea.
TEL:[phone]FAX:[phone]http://www.hynux.net
HANYOUNGNUX CO.,LTD
HEADOFFICE
Safetyinformation
Beforeusingtheproduct,pleasereadthesafetyinformationthoroughlyanduseitproperly.Alerts
declaredinthemanualareclassifiedtoDanger,WarningandCautionbytheircriticality
Thereisadangerofoccurringelectricshockintheinput/outputterminalssopleaseneverlet
yourbodyorconductivesubstanceistouched.
•
Ifthereisaconcernaboutaseriousaccidentcausedbyamalfunctionorabnormalityofthis
product,pleaseinstallanexternalprotectioncircuitanddeviseaschemeforpreventinganaccident.
•Thisproductdoesnotcontainanelectricswitchorfuse,sotheuserneedstoinstalla
separateelectricswitchorfuseexternally.(Fuserating:250V0.5A)
•Topreventdefectionormalfunctionofthisproduct,applyaproperpowervoltagein
accordancewiththerating.
•
Topreventelectricshockormalfunctionofproduct,donotsupplythepoweruntilthewiringiscompleted.
•Sincethisproductisnotdesignedwithexplosion-protectivestructure,donotuseitanyplace
withflammableorexplosivegas.
•Donotdecompose,modify,reviseorrepairthisproduct.Thismaybeacauseofmalfunction,
electricshockorfire.
•
ReassemblethisproductwhilethepowerisOFF.Otherwise,itmaybeacauseofmalfunctionorelectricshock.
•Ifyouusetheproductwithmethodsotherthanspecifiedbythemanufacturer,theremaybe
bodilyinjuriesorpropertydamages.
•Thereisapossibilityofoccurringelectricshocksopleaseusethisproductafterinstallingit
ontoapanelwhileitisoperating.
•Thecontentsofthismanualmaybechangedwithoutpriornotification.
•Beforeusingtheproductyoupurchased,makesurethatitisexactlywhatyouordered.
•Makesurethatthereisnodamageorabnormalityoftheproductduringthedelivery.
•Usethisproductwithintherangeoftheoperatingambienttemperature,0~50℃(Whenitis
closelyinstalledMax40℃)andambienthumidity,35~85%R.H(Nocondensation).
•Donotusethisproductatanyplacewithoccurringcorrosive
(especiallynoxiousgasorammonia)orflammablegas.
•Donotusethisproductatanyplacewithdirectvibrationorimpact.
•Donotusethisproductatanyplacewithliquid,oil,medicalsubstances,dust,saltoriron
contents.(UseatPollutionlevel1or2)
•
Donotpolishthisproductwithsubstancessuchasalcoholorbenzene.(Useneutraldetergent.)
•Donotusethisproductatanyplacewithalargeinductivedifficultyoroccurringstatic
electricityormagneticnoise.
•
Donotusethisproductatanyplacewithpossiblethermalaccumulationduetodirectsunlightorheatradiation.
•Installthisproductatplaceunder2,000minaltitude.
•
Whentheproductgetswet,theinspectionisessentialbecausethereisdangerofanelectricleakageorfire.
•Incaseofinputtingthermocouple,useacompensatingcable.
(Ifusinganormalwire,thereisapossibilityofoccurringtemperatureerror.)
•
ForR.T.Dinput,useacablewhichisaleadwirehassmallresistanceandresistancesofthreewires
shallbethesame.(Ifthethreewireshavedifferentresistancesthentherewillbeatemperatureerror.)
•Toavoidaneffectofinductivenoisetoinputsignalcables,usetheproductafterseparating
theinputsignalcablesfrompower,outputandloadcables.
•Separateaninputsignalcablefromanoutputsignalcable.Ifseparatingisnotpossible,
pleaseusetheinputsignalcableaftershieldingit.
•Usenon-earthsensorwiththermocouple.(Incaseofusingearthsensor,thereisapossibility
ofoccurringmalfunctioncausedbyashortcircuit.)
•
Ifthereisexcessivenoisefromthepowersupply,usinginsulatingtransformerandnoisefilteris
recommended.Thenoisefiltermustbeattachedtoapanelwhichisalreadyconnectedtoaground
andthewirebetweenthefilteroutputsideandpowersupplyterminalmustbeshortaspossible.
•Iftwistingthepowercablescloselytogetherthenitiseffectiveagainstnoise.
• Ifthealarmfunctionsarenotproperlysetthenitwillnotbeoutputwhentheproductis
malfunctioning.Therefore,makesureitsmovementsareproperlyworkingbeforetheoperation.
•TurnthepowerOFFwhenreplacingasensor.
•Useanauxiliaryrelayincaseofhighfrequentoperationsuchasproportionaloperationoretc.
itslifespanwillbeshorterifconnectingaloadwithoutpermissibleratingofoutputrelay.Inthis
case,usingSSRoutputtypeisrecommended.
·UsingElectromagneticSwitch:ProportionalCycle:setitabove20sec.
·UsingSSR:ProportionalCycle:setitabove1sec.
·LifeSpanofContactPointOutput:
MechanicalLifeSpan:above10milliontimes(withnoload)
ElectricalLifeSpan:100thousandtimes(250Va.c3A:withtheratedload)
•Donotconnectanythingtotheunusedterminals.
•Aftercheckingthepolarityofterminal,connectwiresatthecorrectposition.
•
Whenthisproductisconnectedontoapanel,useacircuitbreakerorswitchapprovedwithIEC60947-1orIEC60947-3.
DANGER
DANGERindicatesanimminentlyhazardoussituationwhich,ifnotavoided,willresultindeathorseriousinjury
WARNING
WARNINGindicatesapotentiallyhazardoussituationwhich,ifnotavoided,couldresultindeathorseriousinjury
CAUTION
CAUTIONindicatesapotentiallyhazardoussituationwhich,ifnotavoided,mayresultinminorormoderateinjury
Suffixcode
•Installacircuitbreakerorswitchatnearplaceforconvenientuse.
•Writedownonalabelthatifthecircuitbreakerorswitchisoperatingthenthepowerwillbe
disconnectedsincethecircuitbreakerorswitchisinstalled.
•Forthecontinuousandsafeuseofthisproduct,theperiodicalmaintenanceisrecommended.
•Somepartsofthisproducthavelimitedlifespan,andothersarechangedbytheirusage.
•Thewarrantyperiodforthisproductincludingpartsisoneyearifthisproductisproperlyused.
•Whenthepowerison,thepreparationperiodofcontactoutputisrequired.Incaseofusing
signalsofexternalinterlockcircuitoretc.,useitwithadelayrelay.
•Incaseofreplacingthisunitwithaspareunit,makesureitscompatibilitybecauseitsoperation
canbedifferentbydifferentparametersettingseventhoughthemodelnameisthesame.
•Beforeusingatemperaturecontroller,therecouldbeatemperaturedifferencebetweenPVof
thetemperaturecontrollerandtheactualtemperaturesopleaseoperatethetemperature
controlleraftercompensatingthetemperaturedifferenceappropriately.
Model Code Description
HY-
AF-  HY-1000,HY-2000,HY-3000,AF1
Adjusting
Action
F2-PositionControl(ON/OFF)
PProportionalAction
Input
KK(CA)
JJ(IC)
RR(PR13%)
DPt100Ω(KSStandards)
PPt100Ω(DINStandards)
V✽1-5Vd.c
C✽4-20㎃d.c
ControlOutput
MRelayContact
CCurrent(4-20㎃d.c)
S✽SSRdriving(VoltagePulse12Vd.c)
AlarmOutputorOperation
NNone
OHighLimitOperationAlarmOutput
PLowLimitOperationAlarmOutput
WHigh/LowLimitOperationAlarmOutput
ControlAction RReverseActionControl(forHeatingControl)
DDirectActionControl(forCoolingControl)
RangeCode StandardRangeCodeNumberSelection
Non-displayproductdoesnothavethefeature.
StandardRange
DimensionandPanelcutout
Model
CodeNo.
HY-1000 HY-2000,3000 AF1
Input Temp.Range Input Temp.Range Input Temp.Range
1Pt -50~50 Pt -99~99
2Pt -50~50
3Pt 0~100
4Pt,K,J 0~100 Pt 0~99
5Pt,K 0~200 Pt,K,J 0~200 Pt,K 0~199
6Pt,K 0~300 Pt,K,J 0~300 Pt,K 0~299
7Pt,K 0~400 Pt,K,J 0~400 Pt,K 0~399
8 K 0~600 K0~600
9 K 0~800 K0~800
10 K0~1200
11 K0~1200
12 R0~1600
▒HY-2000/3000
[Unit:mm]
INDONESIA
FACTORY
JL.CEMPAKABLOKF16NO.02DELTASILICONIIINDUSTRIALPARK
LIPPOCIKARANGCICAU,CIKARANGPUSATBEKASI17550INDONESIA
TEL:62-21-8911-8120~4FAX:62-21-8911-8126
PT. HANYOUNG ELECTRONIC INDONESIA
هرﮐ ﮓﻧﺎﯾﻧﺎھ تﻻوﺻﺣﻣ یرﺎﺻﺣﻧا هدﻧﯾﺎﻣﻧ ناوﯾﺳ تﮐرﺷ
021-33989001
www.sivancarno.com
021-33989002

3 4
▒HY-2000,3000 ▒HY-1000
Connectiondiagram
Model
Contents HY-1000,2000 HY-3000 AF1
Powersupplyvoltage 110Va.c/220Va.c60㎐
PermissibleVoltage
FluctuationRange
RatedVoltage±10%
ConsumptionPower Approx.3VAmax
Input
Thermocouple,
Resistive
Thermocouple,Resistive,
DCCurrent,DCVoltage
Thermocouple,
Resistive
AdjustingSensitivity ±0.2%(fixed)ofMax.Range
ControlMethod TimeProportionalControl,ON/OFFControl
SettingMethod AnalogSetting DigitalBCDSwitchSetting
DisplayMethod
Non-Display DeviationDisplay
ControlOutput
RelayOutput:
Capacity250Va.c3A
RelayOutput:capacity
250Va.c3A
SSROutput:12Vd.c
LoadResistance:
Above800Ω
SettingAccuracy Within±2.0%ofMax.Range
SameasDisplayAccuracy
WithoutRelativeError
DisplayAccuracy
HY-1000:±1.0%
(fixed)ofMax.Range
HY-2000:±2.0%
(fixed)ofMax.Range
±2.5%(fixed)ofMax.
Range
±1.0%(fixed)ofMax.
Range
ProportionalBand 3%ofMax.Range(fixed)
ProportionalCycle RelayOutput:Approx.20sec,SSROutput:Approx.2sec
ExternalInput
Resistance
Thermocouple:Below100Ω,Resistive:Below10ΩPer1Wire
(TheResistanceofEachWireShouldbetheSame.)
ResetRange None Above1.5%ofMax.Range
AlarmSettingRange -
※
Within50℃ofHigh/
LowLimittotheOperating
PointofMainSettingValue
AlarmOutput
AdjustingSensitivity
-※1.5℃ofMax.Range
(fixed)
Hysteresis Thermocouple:1.2℃(Below600℃),2.4℃(Above600℃)
Resistive:0.6℃(Below200℃),1.2℃(Above200℃)
DielectricStrength
2000Va.c60㎐for1Minute
RelayLife
Expectancy
Mechanical:Above10MillionsTimes,
Electrical:Above100ThousandsTimes(250Va.c,3AResistiveLoad)
OperatingAmbient
Temperature/Humidity
0~50℃,35~85%R.H(WithoutCondensation)
Weight
HY-1000:358g(IncludingBrackets),
HY-2000,3000:558g(IncludingBrackets)
Approx.356g
(IncludingBrackets)
▒AF1
Specification
Terminology&FunctionExplanation
▒AF1(Built-inAlarmOutput) ▒AF1
▒ProportionalControl
ProportionalControlisthatanoutputcapacityregardingasettingvalue(SV)isproportionally
operatedbyadeviation.Thewidthwhichtheoutputisvariedwithin0~100%iscalled
ProportionalBand(PB).Therefore,forReverseAction,ifPT=Present(Process)Temperature,
PB=ProportionalBand
PT<PB→Outputcapacity100%
PT>PB→Outputcapacity0%
PT=PB→Outputcapacity50%
·PT:Present(Process)Temperature
·PC:ProportionalCycle
·SV:SettingValue(Temperatrue)
·PB:ProportionalBand
▒2-positionControl,ON-OFFControl
ThisisacontrolmethodthatifPTishigherthanSVthenoutputwillbeOFForifPTisless
thanSV,thentheoutputwillbeON.Also,itiscalled2-positioncontrolsinceitoutputseither
0%or100%.Thestatuswhichthetemperatureisunstableandthereishigh/lowwave
aroundSViscalledhunting.ThewidthbetweenthepointwhereitsoutputisOFFbecause
PTishigherthanSVandthepointwhereitsoutputisONsincePTislessthanSViscalled
adjustingsensitivity,hysteresis.Ifthewidth,hysteresis,isnarrow,thenhigh/lowwave
becomessmallerbutthecycleofON-OFFgetssmallersothatitmayseverelydamageto
electromagneticswitch,electrovalveoretc..Especially,forcontrollingburnerwhichisusing
freezerorelectrovalve,2-postioncontrolisgenerallyused.
·PT:Present(Process)Temperature
▒ResetVolume(RST)
ForProportionalControl,whenthecontrollingtemperature(PT)andSV*arethesame,it
generates50%ofoutputsothatthereisconstanterror(normaldeviation)byheatcapacity
oretc.ofacontrollingtarget.
Toeliminatethismatter,changetheoutputcapacitybyResetvolume.
DisplayValue<SettingValue:Turnthevolumeinclockwise.
DisplayValue>SettingValue:Turnthevolumeincounterclockwise.
▒AlarmVolume(ALM)
ForAlarmOperation,±0~50℃ofthesettingvalue(SV)canbesetandhighlimit,lowlimitor
high/lowlimitoperationcanbeselected.
Ex)forcaseofsettingAlarm(ALM)as50℃
HighLimitOperation:itwilloperatewhenitis50℃higherthanSV*.
LowLimitOperation:itwilloperatewhenitis50℃lowerthanSV*.
High/LowLimitOperation:itwilloperatewhenitis50℃higheror50℃lowerthanSV*.
·PT*:Present(Process)Temperature
·PC*:ProportionalCycle
·SV*:SettingValue(Temperatrue)
·PB*:ProportionalBand
Itisdependingonitsspecificationcodewhenyouareordering.
ProportionalControl/ON-OFFControlSelection
UsageoftheFrontVolume
▒HY-1000
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