HANYOUNG NUX TPR-3SL User manual

3 4
Suffix code
Model Code Information
TPR-3SL   - Slim type 3-phase power regulator
Rated current
040 40 A
055 55 A
070 70 A
090 90 A
130 130 A
160 160 A
Power supply voltage L100 - 240 V AC (Low)
H380 - 440 V AC (High)
Option -FUSE is installed
NNo Fuse
※ Circuit and FAN need 100 - 240 V AC voltage power separately.
Specification
Model Low
TPR-3SL040L TPR-3SL055L TPR-3SL070L TPR-3SL090L TPR-3SL130L TPR-3SL160L
High TPR-3SL040H TPR-3SL055H TPR-3SL070H TPR-3SL090H TPR-3SL130H TPR-3SL160H
Power supply voltage
100 - 240 V AC (Low)
380 - 440 V AC (High)
Circuit input power 100 - 240 V AC
Power frequency 50 Hz / 60 Hz (Dual usage)
Rated current 40 A, 55 A, 70 A, 90 A, 130 A, 160 A
Applying load Resistive load
Control
Input
Current input 4 - 20 mA DC (Impedance : 100 Ω)
Voltage input 1 - 5 V DC
Contact input ON / OFF
External V.R External volume (10 ㏀)
Control method Phase control, Fixed Cycle control, Variable Cycle control, ON/OFF control
Movement type SOFT START, SOFT UP/DOWN
Output voltage More than 98 % of the power supply voltage (In case of maximum current input)
Cooling method Natural cooling (40 A, 55 A), Forced cooling (70 A, 90 A, 130 A, 160 A)
Display method Display by LED
Insulation resistance Min 100 MΩ (Base on 500 V DC mega)
Output control range 0 ~ 100 %
Dielectric strength 3000 V AC 50/60 Hz for 1 min
Line noise Noise by noise simulator (2,500 V)
Ambient temperature 0 ~ 40 ℃ (Without Condensation)
Ambient Humidity 30 ~ 85 % RH
Storage temperature -25 ℃ ~ 70 ℃
Weight 4,044 g 4,324 g 9,100 g
Appearance
[Unit : mm]
Connection diagram
▒ Connection diagram of load terminal
▒ Connection diagram of signal and alarm terminal
INPUT
LOAD
· Inside of TPR, the fuse is installed in the R,S,T input power supply
portion depending on the specification of options
· When connecting terminals, please use crimp connectors and
securely fasten them due to the high current flow.
(Max space for solder less terminal connection is
40/55/70 A : 16 mm, 90/130/160 A : 26 mm)
• No. ①, ② and ③ : manual V.R
· Use variable resistor of 10 ㏀
· Control 0 ~ 100 % manually
• No. ④ and ⑥ : RUN/STOP
· Be sure to attach RUN contact while it is operating.
• No. ⑤ and ⑥ : ON/OFF control
· When inputting contact, it is operated with 100% output,
irrespective of other control input.
• No. ⑦, ⑧ and ⑨ : Alarm 1 - Warning
This is a “warning” alarm which implies that there may be a
cause of damage to the product and load. At this moment,
TPR stops the output by itself and “warning” alarm is activated.
· Warning error : Overcurrent, SCR short-circuit,
Fuse Disconnection, Power problem
• ⑩, ⑪, ⑫: Alarm 2 (Caution)
This is a “caution” alarm which implies there is not a serious
problem, but user needs to check for its system because small and
minor problems cause this alarm. At this moment, the output of TPR
is normally operating but only “caution” alarm is activated.
· Caution error : Load unbalance, load disconnection,
overheated heat (65 ℃)
• Initially ⑦ & ⑧ connect. If alarm 1 is activated, ⑧ & ⑨ will be connected.
• Initially ⑩ & ⑪ connect. If alarm 2 is activated, ⑪ & ⑫ will be connected.
MB0601KE140806
Power REGULATOR
TPR-3SL
Thank you for purchasing HANYOUNG product.
Please check whether the product is the exactly same as you ordered.
Before using the product, please read this instruction manual carefully.
Please keep this manual where you can view at any time
28, Gilpa-ro 71beon-gil, Nam-gu, Incheon, Korea
TEL : [phone] FAX : [phone]
http://www.hynux.com
HANYOUNGNUX CO.,LTD
HEAD OFFICE
JL.CEMPAKA BLOK F 16 NO.02 DELTA SILICON II INDUSTRIAL PARK
LIPPO CIKARANG CICAU, CIKARANG PUSAT, BEKASI INDONESIA 17550
TEL : [phone]~4 FAX : [phone]
PT. HANYOUNG ELECTRONIC INDONESIA
INDONESIA
FACTORY
INSTRUCTION MANUAL
•Please install appropriate protective circuit on the outside if malfunction or an incorrect operation may be
a cause of leading to a serious accident.
•If you use the product with methods other than specified by the manufacturer, there may be bodily injuries
or property damages.
•Since this product is not designed as a safety device if it is used with systems, machines and equipment
that could lead to a risk of life or property damage, please implement safety devices and protections for
both lives and the applications and plan for preventing accidents.
•To prevent damage or failure of this product, please supply the rated power voltage.
•To prevent electric shock or equipment failure, please do not turn on the power until completing wiring.
•Never disassemble, modify, or repair the product. There is a possibility of malfunction, electric shock,
or a risk of fire.
•Please turn off the power when mounting / dismounting of the product. This is a cause of electric shock,
malfunction, or failure.
Warning
Safety information
Before using the product, please read the safety information thoroughly and use it properly.Alerts declared in the manual
are classified to Danger, Warning and Caution by their criticality
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury
To prevent electric shock while it is running, put to earth with the fixed screw of the unit and do not touch the radiator
panel since it is very hot. Do not touch or contact the input/output terminals because they cause electric shock.
Danger
•Since the product operating environment influences the product performance and expected life span,
please avoid using in the following places.
· a place where humidity is high and air flow is inappropriate.
· a place where dust or impurity accumulates, ambient temperature is high and vibration level is high.
· a place where corrosive gas (such as harmful gas, ammonia, etc.) and flammable gas occur.
· a place where there is direct vibration and a large physical impact to the product.
· a place where there is water, oil, chemicals, steam, dust, salt, iron or others (Contamination class 1 or 2).
· a place where excessive amounts of inductive interference and electrostatic and magnetic noise occur.
· a place where heat accumulation occurs due to direct sunlight or radiant heat.
• Please do not wipe this product with organic solvents such as alcohol, benzene and others. (Please use mild detergent)
• Please make sure to inspect the product if exposed to water since there is a possibility of electric leakage or a risk of fire.
• Please connect the product and other units after turning off all the power of the product, instruments and units.
•Please make sure that the power control (TPR) is installed perpendicularly.
• Please install the product inside of the control panel and install an exhaust fan onto the top of the control panel.
•Pay attention to the edge of heat sink which is sharp.
Caution
▒ 40/55/70 A
▒ 90/130/160 A
223 (H1)
237 (H2)
110
2-50
4-6.5
4
-
8
194.6
213.7
200
239.1
220.5
300.5
30.5
125
230
160
173
270
6-8.5
223 (H1)
237 (H2)
110
2-50
4-6.5
4
-
8
194.6
213.7
200
239.1
220.5
300.5
30.5
125
230
160
173
270
6-8.5
H1 H2
70 A ( With cooling fan ) 249.5 mm 263.5 mm

3 4
Part name and function
3 4125
++
-
TPR-3SL040L
Maxi mum rate d curren t : 40 A
10 0 -240 V
~
50 - 6 0 Hz 6 W
POWE R
2
1
3
4
5
6
7
8
9
10
1 1
12
V . R
R U N / S TO P
O N / O F F
A L A R M 1
(Warni ng)
A L A R M 2
(Caut ion)
4 - 2 0 mA
1 - 5 V
Rate d voltag e: 1 00V
-
240 V
~
PO W E R FI R E SOF TO.C
L. LO T 1SCR FUS E
O . C
SOF T
POW E R
22
11
33
44
55
O N
O F F
66
77
88
Signal and
alarm terminals
LED display Overcurrent
setting volume
Soft start or
UP/DOWN setting volume
Output limit volume
Internal dip switch
Input signal and
power terminal (control unit)
Load terminal
▒ LED indicator and explanation
▒ Internal dip switch operation
Number ON OFF Initial setup mode
No. 1 RESET (Functioning stops) -
1. Input mode 4 - 20 ㎃ DC
2. Control Mode: Phase control
3. Extra : Restart is in use,
I n n e r o f V R i s i n u s e
No. 2 Inner Power VR is in use External VR is in use
No. 3 Not Using Use of Restart mode is in use
No. 4 Cycle Control fixed cycle way
-No. 5 Cycle Control variable cycle way
No. 4, 5 Phase control
No. 6 Not Using
No. 7 1 - 5 V DC
-
No. 8 External of V.R is only in use
No. 7, 8 4 - 20 mA DC
Function description
▒ Phase control
Phase control is to control the AC power supply applied to the load proportionally according to the control
input signal as changing phase angle (0 ~ 180 degree) in a each half cycle, 8.33 ms.
50%
ON
50 % Output control
OFFON OFFON OFFON OFFON OFF
20%
ON OFF
20 % Output control
ON OFF
80%
80 % ON20 % OFF
80 % Output control
40 %
40 % ON80 % OFF
40 % Output control
25 % Contr o l
Output
Contact
signal
50 % Contr o l75 % Contr o l100 % Contr o l
▒ Fixed cycle control
As setting the constant cycle of the
output, (1 sec), fixed cycle control is
to control the AC power supply
repeatedly with a constant rate of
ON/OFF according to the control
input.
▒ ON/OFF control
▒ Restart function
▒ V.R Explanation
If ON/OFF contact is ON, then the output is 100 %. ON/OFF always operates near zero point.
When a warning or caution alarm occurs, TPR gives alarm 1 or 2 or stop the output. This function is used
to return to normal operation mode when factors caused errors are eliminated.
This function is able to set up when Fuse/Power Supply is in disorder, Heat sink over heat, SCR Short is
occurred. (When Overcurrent is occurred, this function is not working)
1. O.C (overcurrent setting function)
When overcurrent occurs, protection function for TPR and load (Only for phase control)
• V.R gradation for overcurrent setting position.
•Depending on load type and VR error, overcurrent
setting position can be different.
• The overcurrent setting can be different depending on the
types of load or VR tolerance. In order to set an accurate
position of the overcurrent setting, adjust the control signal
that TPR can have the current that needs to be alarmed.
Turn the O.C VR until the O.C indicator is ON. The position of the O.C VR is the overcurrent setting value.
•If OC V.R turning to the right of the maximum, overcurrent function does not work.
2. SOFT
This volume is to set time for Soft start or Soft up/down. (only applicable to phase control, ON/OFF control)
- Soft start : Protection functions against big load of start current (inrush current). It increases output softly.
When control input is applied and power is on, Soft start operates when rung signal is applied.
In case of maximum VR, it set 50 second. (Example : 20 mA : 50 sec, 12 mA : 25 sec)
- Soft up / down : When run signal and power are applied and if control input is applied, it will operate. It
case of maximum VR, it set 10 second.
- If VR turn up to the right, the function does not work. And if VR turn right, time will be reduced.
3. POWER (output limit function)
This function is to limit the output regardless of
the control input amount. Even though the control
input is 100 %, the output will decrease as turning
POWER volume counterclockwise.
•Even though the control input signal is
ON, the output is 100 % when ON/OFF
control is used.
50%
ON
50 % Output control
OFFON OFFON OFFON OFFON OFF
20%
ON OFF
20 % Output control
ON OFF
80%
80 % ON20 % OFF
80 % Output control
40 %
40 % ON80 % OFF
40 % Output control
25 % Contr o l
Output
Contact
signal
50 % Contr o l75 % Contr o l100 % Contr o l
Output
current
Time
Time
Input
signal
output voltage(%)
VR setting value (%)
Control input (%)
100
80
60
40
20
0
100
80
60
40
20
0
20 40 60 80 100
1. Please install it perpendicularly. If the product is installed vertically in
unavoidable circumstances, please use 50 % of rated current.
2. When multiple products are closely installed, please install them with
keeping a distance of more than a width of 5 cm and a length of
10 cm as shown in the picture.
3. In order to not block the air flow, please install the wiring duct less
than the half of the heat sink height.
4. Please consider whether the air flow is good enough when installing
the product. If the ambient temperature is as low as possible in the
inside then the life span of the product is increasing as the durability
and reliability of the product are improving. The operating ambient
temperature is 0 ℃ ~ 40 ℃. Please refer to the following graph.
However, if the ambient temperature is higher than 40 ℃, the
maximum load current is decreasing like the below.
5. When wiring, please use crimp connectors to high current flows terminal. If the contact surface of the
connectors and terminals are poor, it may lead to a fire since the wires and terminal gets overheated
6. Before applying power, this model need more than the third class grounding to prevent electric shock.
This model does not have separate grounding terminal so we suggest using grounding terminal and
bracket together when install this model to a panel.
Installation
Airflow
Perpendicular installation
▒ Variable cycle control
Without setting a constant cycle,
variable cycle control is to control
AC power supply with using the
number of cycle.
50%
ON
50 % Output control
OFFON OFFON OFFON OFFON OFF
20%
ON OFF
20 % Output control
ON OFF
80%
80 % ON20 % OFF
80 % Output control
40 %
40 % ON80 % OFF
40 % Output control
25 % Contr o l
Output
Contact
signal
50 % Contr o l75 % Contr o l100 % Contr o l
50%
ON
50 % Output control
OFFON OFFON OFFON OFFON OFF
20%
ON OFF
20 % Output control
ON OFF
80%
80 % ON20 % OFF
80 % Output control
40 %
40 % ON80 % OFF
40 % Output control
25 % Contr o l
Output
Contact
signal
50 % Contr o l75 % Contr o l100 % Contr o l
60 ㎜ min
100 ㎜ min
30 ㎜ min
Air flow
Wiring duct
Wiring duct
Air in
Air out (FAN)
50 ㎜ min
LED indicator
name
Description
POWER POWER indicator is ON when the power is being supplied to the control unit
FIRE Fire indicator is ON proportionally to the control input. It lights longer if the output amount is
large and it is continuously ON if it outputs 100 % continuously.
SOFT To use Soft start, Soft up/down function, turn Soft VR clockwise and SOFT indicator will be ON.
O.C
If the current flows higher than set value of O.C volume when there is overcurrent then O.C indicator
is ON, the TPR stops the output to protect the product and the load and alarm 1 is activated.
L.L
When Load disconnected : In a situation where output is over 10 %, if load current is not
founded, alarm rings.
When Load Unbalanced : In a situation where output is over 10 %, if the load unbalance
between phases is over 4 A, the alarm rings
O.T When Heat sink temperature rise over 85 ℃’, it light up. Alarm 2 output will be out but TPR
operates without stop. And when temperature go down under 75 ℃, alarm will be off.
FUSE
When inner fuse is disconnected, When load power is not connected, In a situation where
circuit power supply (100 - 240 V AC) is connected, if any one phase of load power supply is
not working or inner part of FUSE is disconnected, alarm output ALARM1 rings.
SCR When inner part of SCR is short, the heater will keep overheating. So current flows to any
one-phase without control input, the light up.
TPR-3SL040/055/070 TPR-3SL090/130/160
O.C
17 A
37 A
58 A
O.C
23 A
51A
82
A
▒ Connection diagram of input signal and power terminal
· Current input : 4 - 20 mA DC (connect no. ① and ⑤)
· Voltage input : 1 - 5 V DC (connect no. ② and ⑤)
· Extra input power supply
(For circuit power and FAX operation power) :
100 - 240 V AC (3, 4) Have to connect power to
operate unit (Even if do not need to use FAN).