HANYOUNG NUX HSR-2SL User manual

Safety information
Do not touch or contact the input/output terminals because they may cause electric shock.
DANGER
• Before you use, please read safety precautions carefully, and use this product properly.
• If you are concerned about serious accident due to the malfunction of products, please
install the external safety equipment
• To prevent defection or malfunction of this product, supply proper power voltage in
accordance with the rating.
• To prevent electric shock or devise malfunction of this product, do not supply the
power until the wiring is completed.
• Reassemble this product while the power is off. Otherwise, it may cause malfunction or
electric shock.
• If the user uses the product with methods other than specified by the manufacturer,
it will brings the bodily injuries or property damages.
• Due to the danger of electric shock, please use this product installed onto a panel
while an electric current is applied.
WARNING
• Before using the product you have purchased, please check out if it is exactly what you ordered.
• Do not use this product at any place with corrosive gas (especially noxious gas or
ammonia) or flammable gas.
• Do not use this product at any place with liquid, oil, medical substances, dust, salt or iron contents.
• Do not use this product at any place with excessive induction trouble, static electricity
or magnetic noise.
• Do not use this product at any place with possible thermal accumulation due to direct
sunlight or heat radiation.
• When the product gets wet, the inspection is essential because there is a danger of
an electric leakage or fire.
•Do not connect anything to the unused terminals.
• For DC types, please connect wires at the correct position after checking polarity of terminal.
•When product is disposed, treat as a industrial waste.
•Since a heat sink corner is sharp, it would lead to a serious injury.
• When electricity flows, desktop or heat sink's corner temperature would be high so
that it could lead people to suffer burns.
•When it is out of order, please separate SSR from head sink and change only SSR.
•This model has epoxy molding for the purpose of safety, reliability and extends of the life.
• When applying an electric current, SSR is heated more and more. So, it has more durable
at low heat sink temperature and ambient temperature.
CAUTION
Suffix code
Model Code Information
HSR-2SL  2-Phase Solid State Relay
Input Control Voltage D4 - 32 V d.c.
Rated load current 25 25 A
40 40 A
Rated load voltage 290 - 264 V a.c. (Low voltage)
490 - 480 V a.c. (High voltage)
Operation method ZZero Cross Switching (Standard product)
MC0701KE230807
28, Gilpa-ro 71beon-gil, Michuhol-gu, Incheon, Korea
TEL : [phone]
http://www.hanyoungnux.com
HANYOUNGNUX CO.,LTD
HEAD OFFICE
Slim Type
HSR-2SL
2-Phase Solid State Relay
Thank you for purchasing HANYOUNG product.
Please check whether the product is the exactly same as you ordered.
Before using the product, please read this instruction manual carefully.
Please keep this manual where you can view at any time
INSTRUCTION MANUAL
DANGER indicates an imminently hazardous situation which, if
not avoided, will result in death or serious injury
WARNING indicates a potentially hazardous situation which, if
not avoided, could result in death or serious injury
CAUTION indicates a potentially hazardous situation which, if
not avoided, may result in minor or moderate injury
DANGER
WARNING
CAUTION
Before using the product, please read the safety information thoroughly and use it properly.
Alerts declared in the manual are classified to Danger, Warning and Caution by their criticality
Specification
Rated Voltage 5 - 24 V d.c.
Operating Voltage Range 4 - 32 V d.c.
Impedance Less than 4 ㏀
Operation Voltage More than 3 V d.c.
Reset Voltage Less than 1.5 V d.c.
Input Current Constant-current system : 10 ㎃ (±3)
Rated Voltage 24 V d.c.
Operating Voltage Range 20 - 26 V d.c.
Power consumption Max 25 ㎃, Max 40 ㎃ in case of Alarm output (Base on 24 V d.c.)
Collector pressure 30 V d.c. max
Maximum rated
through current 50 ㎃ max
Max. collector
power consumption 500 mW
Output type Transistor open collector (Hi at detection of problem)
Response Time 1/2 Cycle + 1 ms max. (“R”type below 1 ms)
Insulating Resistance 500 V d.c., 100 ㏁ (Between the input / output and case)
Dielectric strength 2,500 V a.c. (For 1 min at 60 ㎐)
Vibration resistance 10 - 55 ㎐, Double amplitude : 1.5 ㎜, X,Y, and Z direction for 2 hours
Shock resistance 1,000 ㎨, X,Y,Z each axis 3 times
Storage Temperature -30 ~ 90 ℃
Ambient Temperature 0 ~ 25 ℃ (But without frostiness)
Ambient Humidity 45 ~ 85 % R.H.
Pollution level grade 2 level pollution
Degree of protection IP20
Usage Resistive load / Inductive load
Accepted standard IEC 62314
Certification
Weight (with box) Approx. 1,000 g Approx. 1,300 g
Detection
parts
Dimension
[Unit : mm]
Specification
Model Low HSR-2SLD252Z HSR-2SLD402Z
High HSR-2SLD254Z HSR-2SLD404Z
Rated Load
Voltage
Low 90 - 264 V a.c.
High 90 - 480 V a.c.
Peak Voltage
(Non-repetition)
Low 600 V
High 1,200 V
Rated load current 25 A 40 A
Frequency 50/60 Hz (Dual usage)
Surge current
(8.3 ms No repetition)
Low 260 A 420 A
High 250 A 370 A
Leakage current 10 ㎃ max
Output ON voltage dropping 1.8 V (R.M.S) max
Rated impulse
withstand voltage
Low 4 ㎸
High 6 ㎸
LOAD
INPUT
96.6
79.0
87.6
4.5
6.5
10.0
4.5
74.0
131.3
13.85
20.5
74.0
96.6
87.6
4.5
6.5
10.0
4.5
13.85
20.5
95.0 156.7
● HSR_2SLD 외형 및 패널 가공치수 (단위:mm) ● HSR_2SE 외형 및 패널 가공치수 (단위:mm)
110.0 147.0
110.0
74.0
99.141.0
140.1
50.0
133.0
6.5
8.0
● HSR_2SLD 404Z 외형 및 패널 가공치수 (단위:mm)
※ DIN Rail 사용불가
96.6
58.0
87.6
4.5
6.5
10.0
4.5
13.85
20.5
130.0
74.0
96.6
79.0
87.6
4.5
6.5
10.0
4.5
74.0
131.3
13.85
20.5
74.0
96.6
87.6
4.5
6.5
10.0
4.5
13.85
20.5
95.0 156.7
● HSR_2SLD 외형 및 패널 가공치수 (단위:mm) ● HSR_2SE 외형 및 패널 가공치수 (단위:mm)
110.0 147.0
110.0
74.0
99.141.0
140.1
50.0
133.0
6.5
8.0
● HSR_2SLD 404Z 외형 및 패널 가공치수 (단위:mm)
※ DIN Rail 사용불가
96.6
58.0
87.6
4.5
6.5
10.0
4.5
13.85
20.5
130.0
74.0
96.6
79.0
87.6
4.5
6.5
10.0
4.5
74.0
131.3
13.85
20.5
74.0
96.6
87.6
4.5
6.5
10.0
4.5
13.85
20.5
95.0 156.7
● HSR_2SLD 외형 및 패널 가공치수 (단위:mm) ● HSR_2SE 외형 및 패널 가공치수 (단위:mm)
110.0 147.0
110.0
74.0
99.141.0
140.1
50.0
133.0
6.5
8.0
● HSR_2SLD 404Z 외형 및 패널 가공치수 (단위:mm)
※ DIN Rail 사용불가
96.6
58.0
87.6
4.5
6.5
10.0
4.5
13.85
20.5
130.0
74.0
 HSR-2SLD252Z, 254Z
 HSR-2SLD402Z
 HSR-2SLD404Z

Installation intervals
• The width of the load output terminal is 13 ㎜ and the width of input terminal is 7 ㎜ so
please use terminal that has less size than them and wire it strongly.
(Load Bolt M5, Control Terminal M3)
•Please make intervals more than the sizes in the following picture.
•Please install wiring duct less than half the height of the heat sink to prevent the flow of air.
•It is good to use Hanyoung Nux's HSR in lower than ambient temperature 25 ℃ so,
please use it lower than standard temperature.
•When using 40 A maximum load, please use 10 SQ wiring. Also please use clamping unit
or lugs when tightening wires.
How to install
•Please install HSR in the vertical direction.
•Otherwise, product's performance may be reduced to less than 50 %.
•When installing DIN rail, please install it stably since the product is heavy.
Vertical direction
Horizontality direction
L1
13 mm
+C1
7 mm
Part names and function
Load/Surge current Characteristics
0
50
100
150
200
250
300
350
400
10 100
11000
HSR-2SLD40
HSR-2SLD25
Surge�current�(A)
HSR-2SLD25
HSR-2SLD40
Load�Current�(A)
Ambient�Temperature(℃)
50
40
30
20
10
-30 -20 020406080100
 Surge current Characteristics
Connection
※ There is no fuse inside this product.
We would like to suggest you to use fast fuse outside as below picture
①②
③
④
⑤
⑥
⑦
⑧
⑨⑩
⑪
No Information
①
Input terminal for load power supply
②
③
Terminal for power of detection
(24 V d.c.) ※ Alarm - COM
④
⑤
Terminal for control input (4 - 32 V d.c.)
※ Voltage output for temperature
controller and etc.
⑥
⑦ Terminal for alarm output (alarm from 80 °C)
⑧ Terminal for alarm output (alarm from 60 °C)
⑨
Terminal for load
⑩
⑪ Status display LED
Name LED Color Information
POWER Green Light is on when applying 24 V d.c. to the detecting power terminal
INPUT Green
When 4 - 32 V d.c. power is applied to control input terminal, the
brightness is getting higher in proportion to lighting voltage
AL 60°C Red Light is on when internal heat sink temperature is higher than 60 °C
AL 80°C Red Light is on when internal heat sink temperature is higher than 80 °C
Status Alarm output
Lower than 60 °C Normal operation Alarm output terminal low
Higher than 60 °C AL 60 °C LED ON AL 60 °C alarm terminal Hi
Higher than 80 °C AL 80 °C LED LED ON, Operation stop AL 80 °C alarm terminal Hi
 Explanation for status display LED
 Alarm output
• If heat sink temperature is lower than the set temperature, the alarm is automatically turned off.
• When internal heat sink temperature is more than 80 °C, operation will be forced to stop.
 Load current Characteristics (25 ℃)
Load�current�(A) Load�current�(A)
Load�current�(A) Load�current�(A)
Ambient�Temperature�(℃)
50
40
30
20
25
10
-30-20 020406080100
Ambient�Temperature�(℃)
50
40
30
18
10
-30-20 020406080100
Ambient�Temperature�(℃)
50
40
32
20
10
-30 -20 020406080100
25
40
Ambient�Temperature�(℃)
50
40
30
20
10
-30 -20 020406080100
•HSR-2SLD25 •HSR-2SLD40
 Load current Characteristics (40 ℃)
Load�current�(A) Load�current�(A)
Load�current�(A) Load�current�(A)
Ambient�Temperature�(℃)
50
40
30
20
25
10
-30-20 020406080100
Ambient�Temperature�(℃)
50
40
30
18
10
-30-20 020406080100
Ambient�Temperature�(℃)
50
40
32
20
10
-30 -20 020406080100
25
40
Ambient�Temperature�(℃)
50
40
30
20
10
-30 -20 020406080100
•HSR-2SLD25 •HSR-2SLD40






LOAD Voltage
Voltage output of
temperature controller, PLC etc.
Input of PLC etc.
※ Output of NPN transistor open collector
※ No pull-up resistance inside the product.
※ When output is detected, high signal is on
Power supply (SMPS)
LOAD
Terminal for load Input Alarm Terminal