Happ HAPP 95 Instructions for use

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© 2013 HAPP Australia Pty Ltd Versio n 9 Page 1
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© 2013 HAPP Australia Pty Ltd Versio n 9 Page 2
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/!0#.1+2 ............................................................................................................................................................................6!
1.1 Introduction.........................................................................................................................................................6!
1.2 Symbols ..............................................................................................................................................................6!
1.3 Intended Use .......................................................................................................................................................6!
1.4 Safety Instructions for Commissioning ..............................................................................................................6!
1.5 Safety Instructions for Operation........................................................................................................................7!
1.6 Safety Instructions for Servicing ........................................................................................................................7!
1.7 Safety Features....................................................................................................................................................7!
3! ! ! 45)678+-)9!-9.)5:#+-)9 ...............................................................................................................................................9!
2.1 Specifications......................................................................................................................................................9!
2.2 Warranty............................................................................................................................................................10!
2.3 Safety warnings.................................................................................................................................................10!
;<! ! ! 4#8=-9>?!+5#9*$)5+!#96!*+)5#>1..............................................................................................................................11!
3.1 Packing..............................................................................................................................................................11!
3.2 Lifting and handling..........................................................................................................................................11!
3.3 Storage and stacking of packages .....................................................................................................................11!
3.4 Delivery and check of packages .......................................................................................................................11!
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4.1 Space required...................................................................................................................................................11!
4.2 Installation steps................................................................................................................................................12!
&! ! ! ")-*+!B$15#+-)9 .........................................................................................................................................................13!
5.1 Operating procedure points....................................................................................................................................14!
5.1.1 Pre operation checks ...........................................................................................................................................14!
5.1.2 Operation.............................................................................................................................................................14!
5.1.3 Maintenance........................................................................................................................................................15!
5.2 Controls.............................................................................................................................................................16!
5.2 Operation details ...............................................................................................................................................16!
6.1 Maintenance schedule.......................................................................................................................................18!
6.2 Annual inspection .............................................................................................................................................18!
6.3 Maintenance by the operator.............................................................................................................................19!
6.4 Cleaning ............................................................................................................................................................20!
7 Moving the hoist ...............................................................................................................................................................21!
8 HAPP 95 operation and setup details................................................................................................................................21!
8.1 General operation...................................................................................................................................................21!
8.2 Oil lines..................................................................................................................................................................23!
8.3 Bleeding air from lines...........................................................................................................................................24!
8.4 Equalizing oil line volumes ...................................................................................................................................24!
8.5 Correcting from misalignment of lifting while raised ...........................................................................................26!
%!C-*$)*#, ......................................................................................................................................................................27!
10 Hydraulic system ............................................................................................................................................................27!
10 Electrical system .............................................................................................................................................................28!

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© 2013 HAPP Australia Pty Ltd Versio n 9 Page 3
11.1 Limit switch wiring ..............................................................................................................................................30!
11.2 Electrical wiring – AS3000 ..................................................................................................................................31!
11.3 Exploded Drawing ...............................................................................................................................................32!
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© 2013 HAPP Australia Pty Ltd Versio n 9 Page 4
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© 2013 HAPP Australia Pty Ltd Versio n 9 Page 5
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© 2013 HAPP Australia Pty Ltd Versio n 9 Page 6
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© 2013 HAPP Australia Pty Ltd Versio n 9 Page 7
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This!product!is!designed!to!raise!vehicles!only!for!the!purpose!of!examination,!repairs!and!maintenance!only.!This
hoist is not designed to be used in high moisture environments such as outside areas, wash down areas. Warranty is
covered if used inside for its intended use.
More detailed descriptions of points are represented in subsequent sections.
6OSOS$4+:$#%:+,'/#8$0(:0J&$
Operator:) )
Ensure!you!have!read!and!understood!all!manuals!and!safety!procedures.!
Ensure!any!maintenance!and!repairs!have!been!completed!and!signed!off.!
Equipment:) )
Check:!
•!All)fittings!for!tightness!
•!Anchor!bolts!are!tight!
•!Foundations!are!visibly!sound!
•!Safety!release!mechanisms!are!functional!
•!Arm!locks!are!functional!
•!Cables!are!sound,!tensioned!and!not!frayed,!rusted!
•!Visible!check!that!electrical!cords!are!sound!
•!Pads!are!not!damaged!
•!Arm!locks!are!functional!
•!For!visible!structural!defects!
•!Check!limit!switch!operation!if!installed!
6OSOT$<%:+,'/#8$
Ensure!all!vehicles!are!loaded!with!lift!fully!down.!Carefully!align!pads!with!correct!mounting!locations!on!vehicle.!

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© 2013 HAPP Australia Pty Ltd Versio n 9 Page 15
Raise!vehicle!to!contact!pads,!recheck!that!pads!are!in!contact!manufacturers!lift!points!and!arm!locks!are!
engaged.!
Continually!check!for!balance!and!rigidity!of!vehicle!on!hoist!before!lifting!to!operating!height.!
Raise:)
•!Ensure!all!personnel!are!clear!of!hoist!
•!Push!green!button!to!raise!
•!Push!hydraulic!release!lever!to!lower!until)safety)latches)engage!before)commencing)work!
!
Lower:)
•!Ensure!all!personnel!are!clear!of!hoist!
•!Push!green!button!to!raise!slightly!
•!Disengage!safety!latches!on!each!column!per!operator’s!manual!
•!Push!hydraulic!release!lever!to!lower!
Before!working!at!any!position!ensure!the!raise!procedure!is!followed!and!safety!latches!/arm!locks!are!engaged!
on!all!columns.!
6OSOU$9,/8':8,80:$
Follow!the!HAPP!user!guides!for!regular!planned!maintenance.!Ensure!checks!by!competent!persons!are!
performed!at!regular!intervals!or!in!the!event!of!any!accidental!damage.! !
Isolate!electrical!circuits!before!performing!maintenance!procedures.!
Change!oil!every!6!months,!check!for!any!cloudiness,!which!indicates!water!in!oil,!which!causes!rust.!
Hydraulic)oil:)
Castrol!HYSPIN!68!grade!hydraulic!oil!is!recommended!for!this!hoist.!
Environment:)
This!hoist!is!not!designed!to!be!operated!outside!or!for!steam!cleaning!or!high!moisture!/!harsh!environments.!
Vehicle!hoists!installed!in!such!environments!are!not!covered!by!HAPP!warranty.!
This!hoist!design!is!not!registered!for!business!use.!Only!HAPP!hoist!models!that!are!registered!with!HAPP!and!
Workplace!Health!and!Safety!are!to!be!used!in!business!premises.!In!these!locations!the!HAPP!design!registration!
label!will!be!affixed!to!the!hoist!and!supporting!documentation!is!to!be!held!on!the!business!premises.!
This!document!does!not!relieve!the!owner!/!operator!of!its!legal!responsibilities!in!accordance!with!the!
Workplace!Health!and!Safety!Act!2011.!

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with!red!knob!

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