Happy Beds Chicago User manual

Assembly Instructions
Chicago Ottoman Bed
www.happybeds.co.uk
Important before assembly: .
Health & Safety:
.
Read these instructions carefully before assembling or using the product.
Please check the contents of the boxes before attempting to assemble this product. The instructions will
have a checklist of parts and fittings.
Assemble the product as close to its intended final location/room as possible.
This product or some parts of this product will be heavy. Please use an assistant when lifting.
Please keep small parts out of reach of children.
Always use on a level, even surface.
DO NOT jump on the product or any of its parts.
DO NOT use this product if any parts are missing, damaged or worn.
DO NOT use this product unless all fixings are secured.
Further instructions are on the following pages.
Please keep these instructions for future reference.
Page 1 of 10

No Part List Qty Box
1 1 pc
2 1 pc
3 1 pc
4
5 1 pc
6 2 pcs
7a
Side rail - LH
Side rail - RH
1 pc
7b
1 pc
14
Page 2 of 10
No Part List Qty Box
12 28 pcs
30 pcs
Double
King
13 1 pc
Headboard
Footboard
Bentwood slats
“U” shaped cross bar
1
11
3 pcs
1
2
2
1 pc
2
1
2
2
2
2
2
Fabric hand strap
Gas-lift mechanism
Gas-lift mechanism
Gas-lift pistons 2pcs
82
2 pcs
92
Metal slat frame side rails
Metal slat frame end rails
15 2 pcs 2
Spacer rails for mechanism
18
16 2 pcs
17
2
2
2
Single plastic caps
Double plastic caps
2 pcs
10 2
Mattress stoppers
230809
Angled corner brackets
Fabric base cover
1 pc 2
1
2
8
8
9
9
10
10
3
6
6
4
13
14
14
14
16
12
12
11
7a
7b
28 pcs
30 pcs
Double
King
14 pcs
15 pcs
Double
King
5
15
15
16
1718
‘L’ shape bracket

Page 3 of 10
No Qty Box
12 pcs
4 pcs
1 pc
12 pcs 2
Hardware List
HARDWARE NEEDED FOR BED ASSEMBLY (PACK A)
D
G
Allen key for
M8 bolts
B
A
C
No Qty Box
Hardware List
E1 pc
H
I
2 pcs
2 pcs
Hook bracket
HARDWARE NEEDED FOR SLAT FRAME ASSEMBLY & FITTING (PACK B)
Hook bracket
Bolt (M8x20mm) for
fitting hook bracket (G&H)
to side rail
Bolt (M6x20mm) for
fitting bracket (9) to
headboard and footboard
Bolt (M6x45mm) for
fitting ‘U’ shape cross
bar to side rails
Bolt (M8x35mm) for
fitting hook bracket
(G&H) to headboard
and footboard
Bolt (M8x35mm) for
fitting lift mechanism
(7a&7b)
2
2
2
2
12 pcs
No Qty Box
8 pcs
Hardware List
J
K
Flanged M8 lock-nuts
I
No Qty Box
Hardware List
N 16 pcs
12 pcs
12 pcs
O
P
1 pc
12 pcs
Bolts(M8x50mm) for fitting
metal slat frame (14&16)
and gas-lift mechanisms (7)
Spanner for flanged
M8 lock-nuts
Flat washer for M8 bolts
Spring washer for M8 bolts
Allen key for
M6 bolts
2
2
2
2
2
2
2
2
2

Hook bracket
Hook bracket
Step 1:
Step 2:
Page 4 of 10
H
H
H
G
G
H
H
H
G
G
G
A x3
I x3
Headend
Headend
Footend
Footend
Bolts (M8x35mm)
I 12 pcs
1
2
3
4
4
3
Bolts (M8x20mm)
A 12 pcs
EAllen key for
M8 bolts 1 pc
G 2 pcs
2 pcs
H
A x3
G
I x3
EAllen key for
M8 bolts 1 pc

Step 3:
Step 4:
Page 5 of 10
B x2
C x2
B x4
Bolts (M6x20mm)
B
DAllen key for
M6 bolts 1 pc
4 pcs
12&
34
&
3
4
&
5
Bolts (M6x45mm)
C 4 pcs
DAllen key for
M6 bolts 1 pc
Bolts (M6x20mm)
B8 pcs
6
2
Make certain the bed is
squared up as shown
in the diagram then
tighten all bed
assembly bolts 100%.
x2
x2
9

Step 5:
Step 6:
Page 6 of 10
11
1
2
11
3
4
Fit the fabric base cover (11) evenly
around the inside of the bed.
Bolts (M8x35mm)
I 8 pcs
EAllen key for
M8 bolts 1 pc
7b
15
7a
7b
&
7a
3
4
&
I x4

Page 7 of 10
Step 7:
Step 8:
N 6 pcs
O 1 pc
Flanged M8 lock-nuts
for gas-lift piston
Spanner for flanged
M8 lock-nuts
J 6 pcs
K 6 pcs
Flat Washer for
M8 bolts
Spring Washer for
M8 bolts
E 1 pc
Allen Key for
M8 bolts P 6 pcs
Bolts (M8x50mm)
K
N
J
P
14
16
12
17 18 17
12
12 12
10
10
Press
down
Press
down
16
16
14
14
14
13
This view is looking from underneath the slat frame
Please ensure that the ten holes are
aligned as shown in the diagram.
The many slat holes in each long rail
should be underneath touching the floor.
After assembling the frame,
please turnit over, fit caps
to each slat and push into
the holes as shown.

Page 8 of 10
Step 9:
Step 10:
N 2 pcs
O 1 pc
Flanged M8 lock-nuts
for gas-lift piston
Spanner for flanged
M8 lock-nuts
SMALL GAP
Slide gas-lift piston stem
(x) onto the axle (y) then
fit the flange lock-nut (N).
Tighten nut with spanner
(O)- do not over-tighten
A small gap must be left
so stem can move freely -
this is important, see
sketch below.
y
x
N
O
N 6 pcs
O 1 pc
Flanged M8 lock-nuts
for gas-lift piston
Spanner for flanged
M8 lock-nuts
J 6 pcs
K 6 pcs
Flat Washer for
M8 bolts
Spring Washer for
M8 bolts
E 1 pc
Allen Key for
M8 bolts P 6 pcs
Bolts (M8x50mm)
Loosely fit three bolt
sets on each side
(P, J, K & N), carefully
hold frame down and
align so there even
gaps at each side,
then tighten all bolts 100%.
Bolt into centre
of long holes
P x3
N x3
J x3
K x3

Page 9 of 10
Step 12: WARNING: ONLY USE THE HANDLE TO LIFT &
LOWER THE BED FRAME TO
AVOID TRAPPING FINGERS!
SAFETY WARNING
PLEASE DO NOT ALLOW CHILDREN
OR PETS INSIDE THE STORAGE AREA.
SAFETY WARNING
PLEASE BE CAREFUL WHEN LIFTING.
ONLY LIFT WITH MATTRESS ON TOP.
TO BE OPERATED BY ADULTS ONLY.
TO AVOID ACCIDENTS
TO ACCESS THE STORAGE AREA THE OTTOMAN FRAME
MUST BE FULLY OPENED AND THEN FULLY CLOSED AFTERWARDS
Note: Be very careful what
you store under the bed -
the top of an item, like a
suitcase or a box, must not
touch the slats or they
may be damaged.
Maximum storage height
is 200mm.
Step 11: N 2 pcs O 1 pc
Flanged M8 lock-nuts
for gas-lift piston Spanner for flanged
M8 lock-nuts
N
SMALL GAP
Slide gas-lift cylinder stem (x)
onto the axle (y) then fit the
flange lock-nut (N). Tighten
nut with spanner (O) do not
over-tighten.
A small gap must be left so
stem can move freely - this is
important, see sketch above.
x
y
O

Page 10 of 10
Technical Specifications
Overall Dimensions (LWH mm)
Slat Dimension (mm)
Double:
King: 740 x 53 x 9
Internal Dimensions (LWH mm)
Double: 1930 x 1380 x 200
King: 2030 x 1530 x 200
Distance between slats (mm)
Double: 70
King: 68
665 x 53 x 9
Double: 2030 x 1430 x 980
King: 2130 x 1580 x 980
Ottoman Piston Strength
Double & King:
800N Floor to top of slat
Top of slat to top
of side rail L
H
W
10
310
50
25
60
40
270
www.happybeds.co.uk
General Care & Maintenance
Please dispose of all packaging safely.
Wipe clean with a slightly damp cloth.
Avoid the use of all household cleaners and abrasives.
Periodically check all screw & fixings to ensure they are secure.
When moving your product, carefully lift into place. Never drag or push the product across the floor as
this will cause damage to the joints. If the product is used on hard flooring, such as wood or laminated
floor, you must place some protection under the legs to stop the product from moving. If this is not
adhered to, it could result in failure to the product that will invalidate the warranty.
For more information on cleaning and product care visit:
https://www.happybeds.co.uk/help-and-advice
In the unlikely event that you have problems putting this product together or have damaged or
missing parts, please contact us by visiting:
https://www.happybeds.co.uk/customer-service
Notes