Harrod FBL-545-4G User manual

ASSEMBLY INSTRUCTIONS
i
i
2 people are recommended for this assembly
Estimated 1 hour assembly time.
INS610
Revision 1
08/10/2020
FBL-545-4G, FBL-635-4G, FBL-637-4G, FBL-644-4G, FBL-645-4G,
FBL-646-4G, FBL-652-4G, FBL-654-4G, FBL-655-4G, FBL-656-4G, FBL-658-4G
4G Original Weighted Roller Goal
60
mins
IMPORTANT: Please read these assembly instructions carefully
before starting to assemble your goal.
IMPORTANT: Goal shown is senior size 7.32x2.44m. (Some goals
will be supplied with handle, not wheels)

1
Pack Contents For Portagoals With Handles
17mm
17mm
Code
Product
FBL-545 / 635 / 637 / 644 / 645 / 646 / 652 / 654/ 655 / 656-4G
4G The Original Weighted Roller Goal
1
Tools Required
2x 17mm Spanners
1x 17mm Rachet
1x 6mm Hex Key
The Original Weighted Roller Goal
1. 4G Crossbar
2. 4G Uprights
3. 4G Roller Goal Sidebars
4. Net Supports & Brace
5. Netbar
6. Axle Bar
7. Rollers
8. Weighted Ballast
Optional Extras
FBL-229-4G Net Hooks
Size
5x2m 2 FPS092 2 FPS102 2 FPS179 2 FPS154 1 FEP397 2 FEQ398 3.5 FEQ307 + 1 FEQ311 8 FEP392 1 FPK851
4.88x2.13m 2 FPS093 2 FPS101 2 FPS182 2 FPS160 1 FEQ807 2 FEQ377 4 FEQ307 2 FEQ512 1 FPK851
4.88x1.83m 2 FPS093 2 FPS103 2 FPS180 2 FPS155 1 FEQ807 2 FEQ377 4 FEQ307 0 1 FPK851
4.88x1.22m 2 FPS093 2 FPS104 2 FPS181 2 FEQ293 1 FEQ807 2 FEQ377 4 FEQ307 0 1 FPK856
3.66x1.83m 2 FPS094 2 FPS103 2 FPS180 2 FPS155 1 FEQ808 2 FEQ378 3 FEQ307 0 1 FPK850
3.66x1.22m 2 FPS094 2 FPS104 2 FPS181 2 FEQ293 1 FEQ808 2 FEQ378 3 FEQ307 0 1 FPK850
3x2m 2 FPS095 2 FPS107 2 FPS179 2 FPS154 1 FEP409 2 FEQ408 4 FEQ311 4 FEP392 + 2 FEP394 1 FPK854
2.44x1.22m 2 FPS096 2 FPS104 2 FPS181 2 FEQ293 1 FEQ809 2 FEQ494 2 FEQ307 2 FEP392 1 FPK855
Fittings Pack
Ballast Weights
Netbar
Crossbar
Upright
Sidebar
Net Support
Axle Bar
Rollers
2
34
56
7
8
12345 6 7 8
6mm

2
Code
Product
FBL-545 / 635 / 637 / 644 / 645 / 646 / 652 / 654/ 655 / 656-4G
4G The Original Weighted Roller Goal
Fittings Pack Contents For Goals With Portagoal Handle
x16
APP529
A
x8
APP561
B
x4
APP817
C
x4
PEQ802
D
x4
PPS023
E
x4
PPS029
F
x4
PPS075
G
x4
PEQ511
H
X52
BOL202
I
X4
BOL280
J
X4
BOL306
K
X44
BOL319
L
X12
BOL352
M
X64
BOL709
N
X60
CAP953
O
X4
PEQ375
Q
X2
PLA121
P
See Table
HKS070
R
See Table
PLA120
S
Goal Size
Net
Hook
Axle
Bush
5x2m 140 32
4.88 x 2.13m 140 32
4.88 x 1.83m 140 32
4.88x1.22m 100 32
3.66x1.83m 100 24
3.66x1.22m 100 24
3x2m 110 16
2.44x1.22m 72 16
R S
A. Square Backing Plate
B. Joining Backing Plate
C. Netbar Bottom Plate
D. Netbar Top Plate
E. Rectangle Spacer
F. Crossbar L Plate
G. Joining External Plate
H. Axle Collar
I. M10 Nylock Net
J. M10x80 Hex Bolt
K. M10x50 Hex Bolt
L. M10x30 Coach Bolt
M. M10x25 Button Head Screw
N. M10 Washer
O. M10 White Nut Cap
P. Axle Spacer
Q. Netbar Bracket
R. Nethook
S. Axle Bush
T.
U.
Round Cap (Not Supplied
With Senior Fittings)
Square Top Plate (Supplied
with Portagoal handles
only)
V. Portagoal Handle
W. Weight Label
X8
PPS213
U
X4
PEP499
V
X4
CAP316
T
X2
LBL312
W

Code
Product
FBL-545 / 635 / 637 / 644 / 645 / 646 / 652 / 654/ 655 / 656-4G
4G The Original Weighted Roller Goal
17mm
17mm
1
Tools Required
2x 17mm Spanners
1x 17mm Rachet
1x 6mm Hex Key
The Original Weighted Roller Goal
1. 4G Crossbar
2. 4G Uprights
3. 4G Roller Goal Sidebars
4. Net Supports & Brace
5. Netbar
6. Axle Bar
7. Rollers
8. Weighted Ballast
9. CAM Wheels
Optional Extras
FBL-229-4G Net Hooks
2
34
56
78
6mm
Pack Contents For Portagoals With CAM Wheels
Size
7.32x2.44m 2 FPS090 2 FPS100 2 FPS182 2 FPS164 1 FEQ805 2 FEQ308 6 FEQ307 0 1 FPK321-4G 1 FPK852
6.40x2.13m 2 FPS091 2 FPS101 2 FPS182 2 FPS160 1 FEQ806 2 FEQ376 4 FEQ307 + 2 FEQ311 2 FEQ511 1 FPK321-4G 1 FPK853
3.66x1.83m 2 FPS094 2 FPS103 2 FPS267 2 FEQ294 1 FEQ808 2 FEQ378 3 FEQ307 2 FEP392 1 FPK321-4G 1 FPK857
Fittings Pack
CAM Wheels
Ballast Weights
Netbar
Crossbar
Upright
Sidebar
Net Support
Axle Bar
Rollers
3
12345 6 7 8 9
9

Code
Product
FBL-545 / 635 / 637 / 644 / 645 / 646 / 652 / 654/ 655 / 656-4G
4G The Original Weighted Roller Goal
Fittings Pack Contents For Goals With CAM Front Wheels
x8
APP529
A
x8
APP561
B
x4
APP817
C
x4
PEQ802
D
x4
PPS023
E
x4
PPS029
F
x4
PPS075
G
x4
PEQ511
H
X44
BOL202
I
X4
BOL280
J
X4
BOL306
K
X36
BOL319
L
X12
BOL352
M
X56
BOL709
N
X52
CAP953
O
X4
PEQ375
Q
X2
PLA121
P
See Table
HKS070
R
See Table
PLA120
S
A. Square Backing Plate
B. Joining Backing Plate
C. Netbar Bottom Plate
D. Netbar Top Plate
E. Rectangle Spacer
F. Crossbar L Plate
G. Joining External Plate
H. Axle Collar
I. M10 Nylock Net
J. M10x80 Hex Bolt
K. M10x50 Hex Bolt
L. M10x30 Coach Bolt
M. M10x25 Button Head Screw
N. M10 Washer
O. M10 White Nut Cap
P. Axle Spacer
Q. Netbar Bracket
R. Nethook
S. Axle Bush
T. Round Cap *
W. Weight Label *
* Not Supplied with Senior goal
See Table
CAP316
T
4
Goal Size
Net
Hook
Axle
Bush
Axle
Cap
7.32 x 2.44m 172 48 0
6.40 x 2.13m 150 40 4
3.66 x 1.83m 100 24 4
R S
Hint: Additional fittings for attaching the front CAM Wheels can
be found in FPK321-4G.
X2
LBL312
W
T

5
Code
Product
FBL-545 / 635 / 637 / 644 / 645 / 646 / 652 / 654/ 655 / 656-4G
4G The Original Weighted Roller Goal
IMPORTANT: Harrod Sport’s 4G fixing and joining assembly is
protected by Patent Pending GB1909105.7
i
1
2
B
I
L
N
F
2
A
x2
x2
x4
x6
x10
x6
1
Crossbar & Upright Assembly
17mm
Wx2
FIT APPROPRIATE
WEIGHT LABEL

3
x2
x2
x4
x8
x12
x8
6
Code
Product
FBL-545 / 635 / 637 / 644 / 645 / 646 / 652 / 654/ 655 / 656-4G
4G The Original Weighted Roller Goal
B
A
I
L
C
D
2
N
x2
Sidebar Assembly
If attaching wheels,
please take these bolts &
plates from FPK321-4G

3
17mm
7
Code
Product
FBL-545 / 635 / 637 / 644 / 645 / 646 / 652 / 654/ 655 / 656-4G
4G The Original Weighted Roller Goal
K
I
E
Nx8
4
4
1
2
Ox14
17mm 3
x2
x6
x2
Net Support Assembly & Join
17mm

x2
x2
x2
4
Code
Product
FBL-545 / 635 / 637 / 644 / 645 / 646 / 652 / 654/ 655 / 656-4G
4G The Original Weighted Roller Goal
N
D
M
D
6mm
Net Support Assembly & Join
8

Code
Product
FBL-545 / 635 / 637 / 644 / 645 / 646 / 652 / 654/ 655 / 656-4G
4G The Original Weighted Roller Goal
Axle & Roller Assembly
P
S
x1
5
Hx2
J
I
O
x2
x2
x4
7
7
6
PTo be positioned in the
centre of the axle bar.
P
If assembling the 6.40x2.13m Junior Goal,
please follow the below additional steps.
Use 1x FEQ311 747mm Roller
each end of the axle bar
Insert 1x Pair off FEQ511 Ballast Tubes
down the centre of the Axle.
9
9
17mm
17mm

Code
Product
FBL-545 / 635 / 637 / 644 / 645 / 646 / 652 / 654/ 655 / 656-4G
4G The Original Weighted Roller Goal
Handle Assembly
O
I
Tx4
x4
x4
6
N
17mm
x4
230
If attaching front CAM wheels to the goal
in replace of the handles, please refer to the
instructions supplied with FPK321-4G
10
17mm

Code
Product
FBL-545 / 635 / 637 / 644 / 645 / 646 / 652 / 654/ 655 / 656-4G
4G The Original Weighted Roller Goal
Net Attachment Assembly
R
iIMPORTANT: The Goal Shown below is for reference only,
therefore please leave the back of the net unattached and follow
the last step on page 10
11
7

Code
Product
FBL-545 / 635 / 637 / 644 / 645 / 646 / 652 / 654/ 655 / 656-4G
4G The Original Weighted Roller Goal
Net Attachment Assembly
Q
N
Mx4
x4
x2
8
6mm
12
5