HARVEY Gyro Air G-1000 User manual

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Revision A : 2021-03-15
298005607

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Index of Contents
1. Foreword..................................................................................................................................................2
2. Machine Description.............................................................................................................................3
2.1 Feature Identification.................................................................................................................... 3
2.2 Specification...................................................................................................................................4
2.3 Electrical Power Requirement.....................................................................................................5
3. Safety Regulations................................................................................................................................7
3.1 General Safety Instructions......................................................................................................... 7
3.2 Specific Safety Instructions for the Dust Processor.................................................................8
4. Installation of the Machine..................................................................................................................9
4.1 Transportation of Machine........................................................................................................... 9
4.2 Positioning the Machine ...........................................................................................................10
4.3 Assembly...................................................................................................................................... 10
4.3.1 Unpacking............................................................................................................................. 10
4.3.2 Removing the Pallet .......................................................................................................... 10
4.3.3 Connection............................................................................................................................ 11
4.3.4 Power Supply........................................................................................................................11
4.3.5 Air Supply.............................................................................................................................. 12
5. Function and Operation.................................................................................................................... 13
5.1 Touch Screen Operation Instruction.........................................................................................13
5.2 Instructions for Remote Control................................................................................................ 18
5.3 Instructions for Synchronous Control.......................................................................................18
5.4 Pulse Parameters........................................................................................................................19
5.5 Use of Dust Bin............................................................................................................................19
5.6 Use of Dust Box.......................................................................................................................... 19
6. Maintenance......................................................................................................................................... 20
6.1 Cleaning Dust Bin....................................................................................................................... 20
6.2 Cleaning Dust Box...................................................................................................................... 20
6.3 Cleaning or Changing the Filters..............................................................................................20
7. Troubleshooting.................................................................................................................................. 21
8. Parts list.................................................................................................................................................22
9. Declaration of Conformity................................................................................................................ 31

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1. Foreword
This original instruction was developed as an integral part of this machine. It contains basic
information for qualified operating staff. It also contains all necessary information for the correct
and safe operation of this machine. These regulations, however, cannot cover all safety aspects.
The operator must peruse and make sense of this manual before starting to use the machine.
This manual should be put in a convenient place. If you lose this manual, please contact your
distributor for a new one.
We maintain the right to modify specifications, designs, operation and maintenance instructions
without advance notice.
We offer a two-year warranty based on the purchase date. Defective parts will be repaired or
replaced by Harvey at no charge.
We do not offer the warranty service for the following reasons:
Misuse
Lack of proper maintenance;
Not using genuine Harvey parts;
Consumable parts;
Force majeure, fire or explosion
Every machine we produce is fitted with a name plate with its serial number. The number
is also punched on the machine.
An exact description of the machine model and serial number will facilitate rapid and
effective replies from our after-sales service.

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2. Machine Description
This product uses the Gyro Air dust processing technology, which effectively separates the dust
from the air flow before the filter. This machine has the following features:
Reduces filter clogging:
The Gyro Air technology efficiently separates 99.7% of the dust from the air flow BEFORE the
filter, providing the benefit of a lower capacity load on the filter and a longer filter life. The air flow
levels are also maintained for a longer time during normal operation.
Clean emission:
Emission concentration＜0.05mg/m³, better than the CE standard of 0.1mg/m³. .
Intelligent control:
Real time monitoring of dust levels in the dust bin, filter clogging, convertor and motor status for
auto-dust cleaning; auto-start; remote-start; delayed dust cleaning.
Flow Cruise：
Intelligent speed control which maintains consistent air flow speed in the flow cruise mode.
Remarkable designs:
Heavy duty casters for easy positioning at the dust source; no need for specially designed
pipeline; easy connection; low cost for building dust collection system.
Easy maintenance:
Easily-to-change tool-less filters; exhaust air by internal circulation, low maintenance cost.;
This product is suitable for dry dust process, neither can be used for the process of flammable
and explosive dust nor be used in the flammable and explosive air environment.
2.1 Feature Identification (Fig.1)
Fig.1
1. Cabinet
10. Filter
2. Flow Duct
11. Oil Water Separator
3. Separator
12. Disconnect switch
4. Inlet
13. Fan Motor
4. Dust Bin
14. Power Cable
6. Operation Panel
15. Gas storage tank
7. Dust Box
16. Directional wheel
8. Swivel Wheel
17. Electrical box
9. Foots

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2.2 Specification
G-1000
Metric
Imperial
Electrical
Power Requirement
380-480V 50Hz 3-Phase
440V 60Hz 3-Phase
Breaker Size
15A
15A
Inverter Type
INOVANCE MS300
INOVANCE MS300
Motor
Type
TEFC Induction
TEFC Induction
Power
3kW
3kW（4HP）
Voltage/Phase
380V/3-Phase
440V/3-Phase
Rated Amps
6.4A
6.4A
Speed
2400-4200rpm Variable
2400-4200rpm Variable
Dimensions & Weights
Overall Dimension
1870x940x1500 mm
73-3/5x37x59 in.
Packing Size
2140x1100x1730 mm
84-1/4x43-1/4x68-1/8 in.
Net Weight/Gross Weight
445 / 545 Kg
980/1200 lbs
Performance
Inlet Size
Φ160mm and Φ140mm
6“
Max. Air Flow
2400m³/h
1400CFM
Max. Static Pressure
4800Pa
19-1/4 inchwater
Max.Air Flow @ hose:
1850m³/h @ 160mm
1100CFM@ 6"
Impeller Size
Φ360mm
14 inch
Filter Media Rate
H13(HEPA)
H13(HEPA)
Filter Efficiency
99.95%@0.3μm
99.95%@0.3μm
Filter Emission Rating
0.05mg/m³
0.05mg/m³
Filter Surface Area
12.6 ㎡
136SF
Number of Filters
3
3
Noise Rating @3m
61-72dB(A)
61-72dB(A)
Max.Dust Bin Capacity
150L
40Gal
Features
Smart Jet-Pulse Filter Cleaning
Standard
Dust Full Monitor
Standard
Filter Monitor
Standard
Flow Cruise
Standard
Delayed Stop
Standard
Wireless Remote Control
Standard（RC-800/1000)
Wireless Synchronized Control
Optional（SC-800/1000)
Dust Bag
Standard (DB-1000)

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2.3 Electrical Power Requirement
Power requirement: AC380-480V 3-phase
Breaker Size: 15A
The machine needs no further electrical installation.
For the North American market, the equipment comes with a 4-cord cable (L1, L2, L3, PE),
without plug.
For the European market, the machine is equipped with a 4-cord cable (L1, L2, L3, PE) and a
connector (5 cords).
The input power supply of the machine is 3-phase, AC380-480V. The steady-state AC power
supply is 0.9-1.1 times of the rated value.
2.3.1 Equipment grounding
This machine must be grounded. If it should malfunction or breakdown, grounding provides a
path of least resistance for the electric current to reduce the risk of electric shock. This appliance
is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug
must be inserted into an appropriate outlet that is properly installed and grounded in accordance
with all local building codes and ordinances.
WARNING – Improper connection of the equipment-grounding conductor can result in a risk of
electric shock. Check with a qualified electrician or service person if you are in doubt as to
whether the outlet is properly grounded.
2.3.2 Cable Inspection and Extension
Before using, you need to check the cable to see if there is any damage. If any, it should be
immediately repaired or replaced.
Extension cables cause a voltage drop, which may damage electrical components and shorten
the motor life. Voltage drop increases as the extension cable size gets longer and the cable size
gets smaller.
Minimum Gauge Size ........................... 2.5mm2(14 AWG)
Maximum Length (Shorter is Better).......15m (50 ft).

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2.3.3 Power Supply Wiring Diagram(Fig.2)
Fig.2

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3. Safety Regulations
3.1 General Safety Instructions
1. Read and understand the owner’s manual and labels affixed to the machine. Learn its
application and limitations as well as its specific potential hazards.
2. The power supply socket or terminals need reliable grounding.
3. Keep the machine in good working order, properly adjusted and aligned. Cluttered areas and
benches may invite accidents. Make sure the floor is clean and not slippery due to wax and
sawdust build-up.
4. WARNING! – To reduce the risk of electric shock:
Do not expose the machine to water or moisture.
Operators shall be adequately instructed on the use of these machines.
5. CAUTION! – This machine is for indoor use only.
This machine shall be stored indoors only.
6. Do not use this machine within the designated safety areas of flammable liquid storage or in
areas where there may be volatile gasses. Keep the work area clean, dry, and well-lit.
7. Keep children away from this machine.
8. Don’t force the machine or the attachment to do a job for which it was not designed.
9. Do not wear loose clothing, gloves, neckties or jewelry (rings, watch) because they could get
caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to
contain long hair. Roll up long sleeves above the elbows.
10. Do not use this machine if you are tired, your attention is wandering or you are distracted.
11. If the work operation appears to be excessively noisy, it’s advisable to wear ear protection.
12. Always wear safety glasses or a face shield when operating or observing machinery to
reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not
approved safety glasses.
13. WARNING! – To reduce the risk of electric shock:
Always unplug the machine during servicing.
14. WARNING! – To reduce the risk of injury from moving parts:
Always unplug the machine before servicing.
15. Make sure the power switch is in the “OFF” position before plugging it into an electrical outlet.
16. When turning the power ‘’OFF’’, do not leave the machine unattended until it comes to a
complete stop.
17. Regularly inspect the machine for damaged parts, loose bolts or any other conditions that
may effect safe operation. Always repair or replace damaged parts before operating machine.
18. Keep the machine clean. This will enable you to easily see any damage that may have
occurred. If need be, clean the machine with a damp soapy cloth. Do not use any solvents or
cleaners as these may cause damage to any plastic parts or to the electrical components.

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3.2 Specific Safety Instructions for Dust Processor
1. CLEAN ENVIRONMENT
Once you are ready to commence work, remove any tools, objects or items that could
inadvertently get ‘sucked up’ by the machine and place them safely out of the way.
2. INTENDED USE
Do not use this machine as a vacuum cleaner. Avoid stones, nails, etc., as it may produce a
spark and cause a fire or an explosion. This machine is not suitable for picking up hazardous
dust.
3. FIRE SUPPERSSION
Only operate the dust collector in locations that contain a fire suppression system or have a fire
extinguisher nearby.
4. REGULAR CLEANING
Regularly check/empty the collection bags to avoid the buildup of fine dust that can increase the
risk of fire. Make sure to regularly clean the surrounding area where the machine is operated
--excessive dust buildup on overhead lights, heaters, electrical panes, or other heat sources will
increase the risk of fire.
5. STATIC ELECTRICITY
Plastic dust lines generate high amounts of static electricity as dust chips pass through them.
Although rare, sparks caused by static electricity can cause explosions or fire. To reduce this risk,
make sure all dust lines are thoroughly grounded by using a grounding wire.
6. HAZARDOUS DUST
Dust created while using machinery may cause cancer, birth defects, or long-term respiratory
damage. Be aware of dust hazards associated with each workpiece material, and always wear a
NIOSH-approved respirator to reduce your risk.
7. DUST ALLERGIES
Dust from certain woods may cause an allergic reaction in people and animals. Make sure you
know what type of wood dust you will be exposed to in case there is a possibility of an allergic
reaction.
8. IMPELLER HAZARDS
Do not place your hands or tools near the open inlet during operation for any reason. The
powerful suction could easily cause accidental contact with the impeller which will cause serious
personal injury or damage to the machine. Always keep small animals and children away from
open dust collection inlets.

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4. Installation of the machine
This machine needs little-to-no assembly. It can almost be used directly out of the box.
4.1 Transportation of machine
4.1.1 Transportation and storage
The machine should be transported and stored in -25~55°C (-77~131°F) ambient temperature.
Take care not to allow the machine to be exposed to rain or damage to the packing during
transportation and storage.
●While transporting or handling the machine, be careful and let the activity be done by
qualified personnel especially trained for this kind of activity!
●While the machine is being loaded or unloaded, make sure that no person is too close to
be subject to injury.
●Select the proper transportation device according to the weight of the machine.
●Make sure the lifting capacity of the transportation device is capable for the weight of the
machine.
The machine is very heavy therefore serious personal injury can happen if safe moving
methods are not followed! To be safe, you will need assistance and power equipment
when moving the shipping crate and removing the machine from the pallet!
4.1.2 Transportation before unpacking
As standard, the machine is packed in a robust wooden box.
Fig. 3 shows the method which can be used to transport the machine.
Fig.3
4.1.3 Confirmation after unpacking
When opening the packing box, please pay attention to the following items. If you have any
questions, please contact your after sales department.
1) Has the machine been damaged in transportation?
2) All accessories and documents are included with the machine.
3) The product is consistent with the contract.
4) The specifications on the machine label are consistent with the contract.
4.1.4 Transportation after unpacking
When transporting the machine with a forklift, first find the center of gravity of the machine,
insert the fork below the machine and then lift carefully.

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4.2 Positioning the machine
Fig.4
The machine should be placed at least 50cm (18 inches) away from the wall to ensure that the
motor heat dissipation is adequate.
4.3 Assembly
4.3.1 Unpacking
Open shipping container and check for shipping damage. Report any damage immediately to
your distributor and shipping agent.
4.3.2 Removing the Pallet
As shown in Fig. 5, the machine is mounted on a pallet by four (4) L shaped brackets. Remove
the 4 brackets by loosening the bolts. Lift the machine by the forklift and remove the pallet
The side of the machine where the motor is mounted is heavier therefore its important to
keep the machine balanced while lifting it to avoid serious injury.
To avoid serious injury, engage the two rubber feet once the machine is in its final position
to prevent unexpected movement (See Fig 6).
Fig.5 Fig. 6

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4.3.3 Connection
Use flexible hose or solid pipe to connect the inlet with the dust source.
Plastic pipe, such as Polypropylene or Polyvinyl Chloride, can be used as long as it’s been
determined and confirmed that the dust is not an explosion hazard.
NOTE: This machine does not contain dust collection hose(s) due to the dust source
differences.
4.3.4 Power Supply
Fig.7 Fig.8
Wire the machine as indicated on the name plate, power supply wiring diagram as Fig. 2 .
For the North American market, the equipment comes with a 4-cord cable (L1, L2, L3, PE)
without plug, as Fig.7.
For the European market, the equipment comes with a 4-cord cable (L1, L2, L3, PE) and a
connector (5 cords).
Grounding
As shown in Fig. 7, there is a grounding screw on the back side of the machine. This machine
should be connected to a permanent, grounded metal wiring system through this screw.
Check motor rotation:
(As shown in Fig. 7-1). If not rotating in the proper manner, any two power supply cables L1, L2
and L3 should be switched. This operation should be completed by a professional electrician.
Electrical connections must be made by a qualified electrician in compliance with all
relevant building codes and ordinances.
Make sure the switch is in the “OFF” position before connecting to the power supply to
avoid an unexpected start.
This machine must be properly grounded to help prevent electrical shock and possible
fatal injury.
Repair or replace a damaged or worn cord immediately.
Using an extension or undersized cords will cause a drop in the line voltage and may
result in loss of power and possible overheating.

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4.3.5 Air Supply (compressed air)
Make sure the switch is in the “OFF” position before connecting to the compressor to
avoid an unexpected start.
Air pressure requirement should be at least 0.8MPa (115psi).
As shown in Fig. 8, follow the instruction below:
Inspect the oil water separator pressure valve. If it is not shown at 0.6MPa, please adjust it to
0.6MPa.
Close the drain valve under the gas container. (The handle is in the horizontal position).
Mount an 8mm air hose to the position pointed in Fig. 8.
Fig.9
Congratulations!
You have completed assembly of this machine.

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5. Function and Operation.
5.1 Touch Screen Operation Instruction（Fig. 10）
When the power is connected, the touch screen will light up and the main interface will display (as
shown in Fig.10).The touch screen has four sections:
A: Running status display area.
B: Alarm information display.
C: Operation and control area.
D: Parameter set up area.
Fig.10
5.1.1 Running status display area A：（Fig. 10-1）
Fig.10-1
A1: Shows motor running speed
A2: Shows the filter status
The green number on the right side of the pressure scale is the set pressure difference threshold
value (pa); the red pointer of pressure scale indicates the current front and back pressure
difference of filter.
A3: Shows dust bin status.
Dust bin full Dust bin not full
A4: Shows the current start/stop mode.
Manual mode Linkage mode
A5: Shows the current running mode.
Speed adjustment mode Cruise mode

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5.1.2 Alarm information display area B（Fig. 10-2）
Fig.10-2
There is no display in normal status.
B1: Converter error code display.
B2: Shows the alarm of communication failure between touch screen and converter.
5.1.3 Operation and control area C（Fig. 10-3）
Fig.10-3
C1: Start/Stop button and machine alarm status instruction
Button C1 mainly shows the Start/Stop and alarm instruction of machine. Keep clicking this
button for more than 0.1s to take effect.
When this button background is green, it means that the machine is in the state of power on and
standby. Click it to start the machine, and the button background will display red.
When the button background is red, it means that the machine is running, click it to stop the
machine;If the machine is set to delayed stop, after clicking the button, the countdown of delayed
stop will display below the button (The delayed stop time is 10 minutes) will be displayed below
the button;If you need to stop the machine immediately, you can click again after 1s, and the
machine will be stopped immediately.
When the button background is yellow, it indicates that the dust is full or the filter is clogging.
Note: In the yellow state, you can click the button to start and stop the machine.
C2: Filter dust cleaning
C2 is the manual dust cleaning, click this button, the machine will clean dust for a period of time.
Note: If the machine is in the dust cleaning period, this button will show light colour, and
the button can not be operated at this moment.
If the “Dust cleaning forbidden in running” is set, this button will show light colour, and
the button can not be operated at this moment.

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C3: Re-link
C3 is the re-link button, it shows light colour in normal state. When the start/stop mode of the
machine is set up to the linkage mode, the manual start/stop operation (including the remote
control) will change the mode into manual mode on its own. Only the manual start/stop operation
is permitted at this time. The icon will flash in this area, by clicking on this C3 button, it will be
re-linked again, and the button resumes light colour.
5.1.4 Parameter Set Up area D（Fig. 10-4）
Fig.10-4
D1: Back button
Click this button back to home page (main interface).
D2: Start/Stop set up（Fig. 10-5）
There are two start/stop modes of the machine:
1）Manual start /stop mode.
2）linkage start/stop mode.
The dust source equipment should be connected to the Synchronous Control which is not
included. See operation instructions of the Synchronous Control (SC-800/1000). Select and
confirm the desired start/stop mode by clicking the “Start/Stop” button (Fig.10-5), then click the
D1 button back to main interface.
Fig.10-5

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D3: Running mode set up（Fig. 10-6）
The machine can run in Speed Adjustment mode or Flow Cruise mode. Select the desired
running mode by clicking the button “Speed/Power” (Fig.10-6), then click the D1 button back to
main interface.
If selecting the Speed Adjustment mode, click the data input area indicated by the arrow to enter
the motor speed. The selected range of speed is 2400-4200rpm. The 2400 rpm is factory set.
If selecting the Flow Cruise mode, click the data input area indicated by the arrow to enter the
motor power. The selected range of power is 1760-2420W. The 2200W is factory set.
Fig.10-6
D4: Delayed stop set up（Fig. 10-7）
When dust collection is finished, the motor can be set up to delayed stop for general cleaning of
the indoor air. The delayed stop time is 10 minutes. Click the “Delayed Stop” button to enter the
set up interface(Fig.10-7). After selecting and confirming, click the D1 button back to main
interface.
Fig.10-7

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D5: Set up the dust cleaning parameter and mode（Fig. 10-8）
Fig.10-8
Set up the dust cleaning parameter and select the dust cleaning mode by clicking the “Cleaning
Set” button (Fig.10-8).
Set up the dust cleaning parameter：
Click the input area of the filter pressure difference threshold value to enter the set pressure
difference threshold parameter (The system default pressure threshold value is 1000pa, the
recommended input range: 500-2000).After entering and confirming, click the D1 button back to
main interface.
Set up the dust cleaning mode：
1）Dust cleaning allowed in running：This mode allows that the machine cleans dust while running.
This mode is the factory default setting.
2）Dust cleaning forbidden in running：This mode forbids the machine to clean dust while running
3）Automatic dust cleaning：This mode allows that if the pressure difference is higher than the
setting value, the dust cleaning system functions until the pressure difference is lower than the
setting value.
4）Manual dust cleaning：This mode allows that the user clicks the “Filter dust cleaning” to clean
the dust while the machine is running or stopped.

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5.2 Instructions for Remote Control (Fig.11)
The Remote Control as supplied can be used to start and stop the dust processor. The remote
control will connect to the dust processor through Bluetooth. The effective control distance is up
to 50 meters. When using the remote control, the operator does not need to aim the remote
control to the dust processor.
Fig. 11
For detailed operating instructions, please refer to the operation manual of the Remote Control.
5.3 Instructions for Synchronous Control (Fig.12)
The user can achieve the synchronous operation of the dust processors and the dust source
equipment by using Synchronized Control. After a simple installation and setup, the start and
stop of the dust processors will automatically associate the dust source equipment.
Fig. 12
For detailed operating instructions, please refer to the operation manual of the Synchronized
Control.
Power
Gyro Air Dust Processor
Dust Source Equipment
Synchronous Control
≤ 50 m

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5.4 Pulse Parameters
Parameter name
Parameter value
Number of pulses
3
Period cycle
300 seconds
Pulse period
10 seconds
Width of pulse
0.12 seconds
The parameters above have been set in factory and can not be changed.
Parameter description:
Number of pulses: the number of pulse magnetic valves equipped on the machine.
Period cycle: refers to the time between the pulse magnetic valves opening and closing
Pulse period: the time between each magnetic valve opening is the pulse period, in one cycle.
Width of pulse: the open time of the magnetic valves.
5.5 Use of Dust Bin
As shown in Fig. 13, release the handle and pull out the dust bin. After emptying the bin, push
the bin back into the end of the cabinet and lock the handle.
Fig.13
5.6 Use of Dust Box
As shown in Fig. 14 release the handle and pull out the dust box, and pull out the dust box to
empty the dust..
Simply dump it out or use a vacuum dust collector to empty the box. Clean the spill over dust in
the cabinet at the same time.
Fig.14