Haug EN SL LC User manual

Keep for future use!
Operating instructions
Power Pack
EN SL / EN SL LC / EN SL RLC
Static Line

3
Table of contents
1Operator instructions........................................................................ 5
2Safety ................................................................................................. 6
3Intended use...................................................................................... 8
4Description of unit............................................................................. 9
5Installation ....................................................................................... 10
6Application....................................................................................... 14
7Troubleshooting .............................................................................. 15
7.1 Replacing fuse ............................................................................................ 16
7.2 Flow chart.................................................................................................... 17
8Accessories ..................................................................................... 18
9Technical data ................................................................................. 20
9.1 Characteristics and specification................................................................ 20
9.2 Supply voltage ............................................................................................ 21
9.3 Ambient conditions ..................................................................................... 22
9.4 Connected lengths...................................................................................... 23
9.5 Housing ....................................................................................................... 24
10 Decommissioning ........................................................................... 25
11 Disposal ........................................................................................... 26

4
Types and order numbers
EN SL without thermal cutout:
01.7780.200, 01.7780.208, 01.7780.220, 01.7781.200, 01.7781.208, 01.7781.220
EN SL with thermal cutout:
01.7830.000, 01.7831.000
EN SL LC with thermal cutout and signalling lamp:
01.7833.000, 01.7833.050, 01.7834.000, 01.7834.050
EN SL RLC with thermal cutout, signalling lamp and signalling socket:
01.7835.100, 01.7835.150, 01.7836.100, 01.7836.150

1 Operator instructions
1Operator
instructions
5
These operator instructions must be
read completely before installation and
commissioning of the power pack.
They form a part of the power pack
and must be retained for later use or
subsequent owners.
Safety instructions must be observed
and followed at all times.
The power pack is operationally safe,
provided that it is operated in
accordance with its intended use.
The power pack is maintenance-free.
The following signal words are
used:
WARNING!
If ignored
severe personal injury.
or death may result.
ATTENTION!
If ignored
light property damage with
damage to the power pack may
result.
NOTE: Important notes and additional
information.

2 Safety
6
2Safety
All activities must be performed only
by persons authorized by the owner.
Such persons must
be qualified in electrical
engineering.
have read and understood the
operator instructions.
Switch off the power supply before
commencing work on the power pack,
and secure against inadvertent
switching on.
With the exception of the fuse, the
power pack does not include any parts
which can be repaired by the operator.
For reasons of safety, unauthorized
conversions and modifications of the
power pack are not permitted.
Any damage to the power pack may
result in the risk of electric shocks. In
the event of any visible damage or
suspected electrical defects, take the
power pack out of operation
immediately and secure against reuse.
WARNING!
Risk of electric shock.
High electric voltage in power pack.
Risk of electric shock when touching
live parts within power pack.
Do not open the power pack.

2 Safety
7
ATTENTION!
Risk of short circuit.
Spark-overs and leakage paths at the
high-voltage terminals can occur as a
result of moisture and wetness.
Short circuits within the power pack
are the likely consequence.
Protect the power pack from
wetness and moisture.
Close unused high-voltage
terminals with the red blind plugs.
Risk of spark-over.
When the power pack is switched on,
contact or separation spark-overs may
occur when the ionizing unit is
plugged in or unplugged at the high-
voltage socket.
This may result in damage to the
power pack or defects.
Only plug in/unplug the ionizing
unit at the high-voltage socket
when the power pack is switched
off.

3 Intended use
3Intended use
The power pack is intended
exclusively for the supply of alternating
high voltage to HAUG ionizing units
with X - 2000 connector.
Only HAUG ionizing units with X - 2000
connectors must be connected with
the power pack and operated.
The warranty only covers units and
accessories of HAUG
GmbH & Co. KG.
The installation and operating
conditions indicated in these
Operating Instructions must be
adhered to.
WARNING!
Risk of explosion!
Ignitable sparks may form at the
power pack.
Do not install or use the power
pack in areas subject to
explosion hazards.
8

4 Description of unit
4Description of unit
1) Mains switch
Green light in switch
illuminates when power pack
is on.
2) Signalling socket (RLC types only)
3) Ground connection (terminal)
4) Signalling lamp (LC and RLC
types only)
5) Bracket
6) High-voltage terminals
7) Mains supply
8) Fuse holder with fuse (for
replacement, refer to page 16,
Chapter 7.1).
9

5 Installation
5Installation
Do not place the power pack on a
surface generating or radiating heat.
Avoid installation location exposed to
direct sunlight.
1. Check the model plate of the power
pack against the ordering data.
In the event of damage to the power
pack, contact HAUG
GmbH & Co. KG.
2. Before connecting, check to ensure
that the power pack is suitable for
the local mains voltage.
The voltage is indicated on the
model plate attached at the side
of the power pack.
An incorrect mains voltage may
result in damage to the power
pack.
3. Use the enclosed bracket to install
the power pack at the desired
location.
The operation of the power pack
is not affected by the position in
which it is installed.
We recommend installing the
power pack with the high-voltage
terminals pointing downwards
(to protect them from moisture,
oil and dirt).
10

5 Installation
4. Ensure that the power pack is
switched off.
5. Connect the ground socket of the
power pack with the machine
ground connection.
6. Connect the power pack to the
mains. Connect the PE conductor
(green-yellow) with the protective
earth of the mains.
Connecting the PE conductor via
parts of a machine body is
insufficient.
L1 = brown conductor
N = blue conductor
PE = green/yellow conductor
11

5 Installation
ATTENTION!
Risk of overheating.
If the maximum permissible connected
length is exceeded, the power pack will
overheat during operation.
This may result in damage to power
packs not equipped with thermal cutout
and cause a fault.
The maximum permissible
connected length must not be
exceeded.
For connected lengths for the power
pack, refer to page 23.
7. Connect the ionizing unit to the
high-voltage terminal.
Plug the high-voltage connector
of the ionizing unit into the high-
voltage socket of the power pack
and push at the high-voltage
cable until the stop is reached.
Screw the screw cap onto the
high-voltage socket and tighten
by hand.
NOTE: Protect unused high-voltage
terminals against the ingress of
environmental substances using the red
blind plugs.
12

5 Installation
RLC types only
8. If required – if an error message
needs to be evaluated, connect the
signalling line to the signalling
socket.
Configuration of the signalling socket.
Pin 1: Switching contact
Pin 2: Joint connection relay
Pin 3: NC contact
Pin 4: Not assigned
Pin 5: Not assigned
Pin 6: Not assigned
PE: Shield ground
Switching status table for signalling socket.
Contacts closed
Mains voltage High-voltage
123456
Normal operation yes yes x x
Mains failure no no x x
High voltage failure yes no x x
9. The power pack is ready for
operation.
13

6 Application
14
6Application
Preconditions:
The power pack and the ionizing unit
must be connected and installed as
specified in the operator instructions.
1. Switch on the power pack using
the mains switch.
The mains switch will
illuminate to confirm.
2. The power pack is in operating
mode.
3. In the event of an operating fault,
the signalling lamp will flash.
Only applies to LC and RLC
types.
In the case of RLC type, a
signal will be output at the
signalling socket.
To remedy the fault, carry out
the troubleshooting
procedure.
NOTE: Types with thermal cutout will
switch off when overheated. The
signalling lamp will flash. Determine
and remove the cause of overheating
by carrying out the troubleshooting
procedure.

7 Troubleshooting
15
7Troubleshooting
NOTE: If the error cannot be removed
in this way, return the power pack and
ionizing unit for checking to HAUG
GmbH & Co. KG (for address, see
reverse).
Error Cause Measure for elimination
Mains failure Check mains fuse.
Check fuse in power pack.
Check connections in
power pack.
No high voltage
Check high-voltage output
using the Combicheck
(see accessories).
Only applies to types with
thermal cutout:
A short circuit will result in
the power pack
overheating. The installed
thermal cutout will switch
the power pack off.
Replace faulty ionizing unit
and allow the power pack
to cool down for at least
15 min.
No ionization
Only applies to types with
thermal cutout:
Exceeding the permitted
connected length will
result in the power pack
overheating. The installed
thermal cutout will switch
the power pack off.
Check the connected
length and allow the
power pack to cool down
for at least 15 min. For
permissible connected
lengths, refer to page 23.

7 Troubleshooting
Error Cause Measure for elimination
No ionization The power pack is
damaged.
Shut the power pack
down immediately and
secure against switching
on.
Signalling lamp flashing
(EN SL LC and EN SL RLC
only)
The ionizing unit is faulty. Follow work sequence
according to the flow chart
below.
7.1 Replacing fuse
ATTENTION!
Risk of faults!
An incorrect fuse in the power pack may
cause a fault.
Only use fuses of the type indicated.
The unit type and the rated voltage are
indicated on the nameplate.
1. Disconnect power pack from supply.
2. Determine and remove the cause for
the blown fuse.
3. Detach the fuse holder using a
screwdriver and lift out.
4. Replace fuse and reattach fuse
holder.
Use the following fuse only:
115 V = 0,50 A slow, 5 x 20 mm
230 V = 0,25 A slow, 5 x 20 mm
16

7 Troubleshooting
7.2 Flow chart
Indicator lamp flashes ( LC/RLC ) or
relay contact ( RLC ) switches to fault.
Power
p
ack is fault
y
Switch off power pack and unplug
ionizing units.
Allow power pack to cool down for 15
minutes and then switch on.
yes
Switch off power pack and plug in
ionizing unit.
Switch on power pack.
Ionizing unit is faulty.
(
Short circuit
)
no
no
no
yes
yes
Switch off power pack and plug in
another ionizing unit.
Switch on power pack.
Signalling lamp
flashing?
Signalling lamp
flashing?
Signalling lamp
flashing?
Ionizing unit is faulty.
(
Short circuit
)
Ionizing system is ok
17

8 Accessories
8Accessories
Article Illustrations Order
number
Signal plug X – 7807
5 m shielded
signalling line K6 with
assembled plug
06.8976.000
10 m shielded
signalling line K6 with
assembled plug
06.8976.001
20 m shielded
signalling line K6 with
assembled plug
06.8976.002
18

8 Accessories
Article Illustrations Order
number
Bracket for power
pack
10.0023.000
Blind plug for HV
terminals
X – 1080
Combicheck 12.7231.000
19

9 Technical data
20
9Te c h n i c a l d a t a
9.1 Characteristics and specification
Reference temperature 23 °C
High-voltage terminals 2 HAUG- High-voltage terminals
Connectable HAUG ionizing units All HAUG ionizing units fitted with
X - 2000 connector
High-voltage U = approx. 7 - 8 kVAC
Signalling terminal EN SL RLC Contact load max. 24 VAC/35 VDC,
max. 50 mA
Cannot be used in pulsed mode
Short-circuit current:
01.7780.220, 01.7781.220 Ik 3 mA
01.7780.200, 01.7780.208, 01.7781.200,
01.7781.208, 01.7830.000, 01.7831.000,
01.7833.000, 01.7833.050, 01.7834.000,
01.7834.050, 01.7835.100, 01.7835.150,
01.7836.100, 01.7836.150
Ik 5 mA